Norac UC5 Topcon X30 User manual

Spray Height
C
ontroller
Hag
ie
(STS 120)
Installation Manual
HG04

Printed in Canada
Copyright 2008 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-HG04-INST Rev A (Hagie STS 120)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this
manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction.............................................................................................................. 1
2General UC5 System Layout .................................................................................. 2
3Kit Parts.................................................................................................................... 3
4Pre-Install Checklist................................................................................................ 7
5Ultrasonic Sensor Installation................................................................................. 8
6Hydraulic Installation............................................................................................ 13
7Module Installation................................................................................................ 18
8Connecting the Sensors to the CAN-Bus ............................................................. 22
9Software Setup ....................................................................................................... 23
10 Cable Drawings...................................................................................................... 24

1
1 Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is
manufactured with top quality components and is engineered using the latest technology to
provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Phone: [phone] Canada (Toll Free)
1 866 306 6722 United States (Toll Free)
0 800 404 8389 United Kingdom (Toll Free)
([phone] All other regions
E-mail: [email protected]
Web: www.norac.ca
Every effort has been made to ensure the accuracy of the information contacted in this
manual. All parts supplied are selected to specially fit the sprayer to facilitate a complete
installation. However, NORAC cannot guarantee all parts fit as intended due to the
variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2 General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

3
3 Kit Parts
The following diagrams illustrate the Hagie STS (HG04) kit specific parts of the NORAC UC5
system.
3.1 Kit Overview
Figure 2: HG04 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: HG04 Hydraulic Plumbing Parts

5
3.3 List of Parts
Item Part Number Name Quantity
B10 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 4
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C02 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C03 43210-03 CABLE UC5 NETWORK 18 AWG 3M 2
C04 43210-01 CABLE UC5 NETWORK 18 AWG 1M 1
C05 43210-10 CABLE UC5 NETWORK 18 AWG 10M 4
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 6
C11 43230-07 CABLE UC5 VALVE 2PIN DT TO 2PIN DT (L = 72") 3
C20 43260-01 CABLE UC5 CAN BUS INTERFACE 1
C21 43764-01 UC5 NETWORK ADAPTER CAN LINES ONLY 1
C30 43250-06 CABLE UC5 BATTERY PIGTAIL 1
E01 43710 UC5 CONTROLLER MODULE 2
E02 43722 UC5 VALVE MODULE 9 OUTPUTS 1
E05 43750 UC5 ULTRASONIC SENSOR 6
E10 43760 UC5 NETWORK COUPLER 3-WAY 4
E11 43762 UC5 NETWORK COUPLER 6-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 2
E20 43780 UC5 NETWORK TERMINATOR PLUG 2
E21 43250-10 UC5 NETWORK POWER JUMPER 1
H20 44865-41 HYDRAULICS FITTING KIT - HG4 1
M01
UC5-BC-
MANUAL
MANUAL UC5 OPERATORS 1
M10
UC5-BC-HG04-
INST
MANUAL INSTALLATION UC5 HAGIE (STS 120) 1
M70 44751-C3 LINEAR ROLL CYLINDER 12IN 1
P02 106027 UC5 NETWORK 2 PIN RECEPTACLE PLUGGED) 3
V01 44933D
VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT
CONNECTORS
1
V02 44952D VALVE ASSEMBLY EXPANSION DPC PROP DT 1

6
3.4 Hydraulic Fitting Kit Details (P/N: 44865-15)
Item Part Number Name Quantity
Picture
F08 44928 ORIFICE INSERT .047 IN ONE WAY 1
F09 44935 ORIFICE INSERT .042 IN ONE WAY 1
6 M B - 6 M OR X 90
SIZE IN
1/16 TH'S
GENDER: MALE
OR FEMALE
90 ° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

7
4 Pre-Install Checklist
The pre-install checklist is necessary to check the existing sprayer functionality before the
installation.
1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.).
2. Ensure all boom-fold operations are functional (place a check mark in boxes below).
3. Bring engine to field-operational RPM and record below.
4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure
repeatable measurements, take the average of 3 trials.
5. Not all sprayers will have the functions listed below in Figure 4.
Ensure the boom has sufficient travel so it does not contact the ground during these tests.
Figure 4: Pre-Install Boom Speeds

8
5 Ultrasonic Sensor Installation
5.1 Bracket Assembly
Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions
below.
Figure 5: Breakaway Bracket Assembly
1. Compress the spring and insert it together with the collar into the base.
2. Slide the tube through the assembled part.
3. Using the bolt and nut, tighten the collar to the tube with the sensor tube centered.
4. Apply a small amount of grease to the rotating surfaces of the bracket.
5. To install the sensor brackets on the 45 degree tube, use the sensor adapter plate B12.

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5.2 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and
proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number
stamped on the sensor housing.
Figure 6: Sensor Serial Number Arrangement
5.3 Ultrasonic Sensor Mounting Guidelines
The following guidelines will ensure optimal sensor performance and prevent sensor
measurement error. These rules should be followed for both the wing sensors and the main lift
(middle) sensor.

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1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A).
2. The centerline of the acoustic cone should be approximately vertical at normal operating
heights (A).
3. The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom
structure (B). (This does not apply for the main lift sensor)
4. The bottom of the sensor must be at least 9 inches above the spray nozzles (C).
5. Ensure there are no other obstructions with a 12 inch (23 cm) diameter circle projected
directly below the sensor (D).
Figure 7: Sensor Mounting Guidelines

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5.4 Wing Sensor Installation
1. The sensor bracket should be oriented forward (ahead of the boom).
2. Typically the best mounting location for the wing sensor brackets will be just inside of the
boom tip break-away sections.
3. Depending on the boom design, some breakaway sections will lift upwards as they break
back. If the sensor is mounted to this portion of the boom, the system will force the boom
downwards towards the ground as the boom folds backwards.
4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable
through the sensor tube.
A problem can arise if a sensor is not mounted correctly. It is possible for the sensor to
read off of the boom instead of the ground. This may only become apparent once the
controller is switched from soil to crop mode.
Also be careful that the sensor bracket does not collide with any other part of the boom
when the boom is folded to transport position. If possible, mount the sensor brackets while
the booms are folded to ensure they will not cause interference.
Figure 8: Sensor Reading Off Boom

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5.5 Main Lift Sensor Installation
Figure 9: Main Lift Bracket Assembly
1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket
should position the sensor approximately in the center of the sprayer, forward of the boom.
An example of this mounting is illustrated in Figure 10.
2. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable down the center of
the main lift bracket tube.
Figure 10: Example Mounting of the Main Lift Bracket
Ensure the bracket does not collide with any other part of the sprayer throughout the full
range of main lift motion.

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6 Hydraulic Installation
Ensure all pressure has been bled from the system before disconnecting any lines or
fittings. Hydraulic pressure will exist on the wing tilt circuits unless the wings are being
supported by other means. You may wish to perform the hydraulic installation with the
wings in transport position, resting on the ground or with the tilt cylinders fully extended.
Component failure due to oil contamination is not covered under the NORAC UC5 system
warranty. It is recommended that a qualified technician perform the hydraulic installation.
6.1 Linear Roll Cylinder Assembly
1. Remove the linear roll cylinder and components from the crate and install each component as
shown in Figure 11 and Figure 12.
Figure 11: Linear Roll Cylinder Assembly
2. The sensor bracket must be mounted to the end of the cylinder with no hoses
3. The boom target must be mounted to the end of the cylinder with hydraulic ports.
4. Align the spring target by rotating the metal casing around the linear roll cylinder.
5. The cylinder target (bottom rod) must be aligned so it is offset by 5/8” from the top rod.

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Figure 12 - Linear Roll Cylinder sensor and target alignment
6. Install the cylinder onto the sprayer with the damper end (end with no hoses) at the top.
When installing the cylinder use the correct spacers, as shown in Figure 13 and APPENDIX
A.
7. Torque the 1” mounting bolt to 500 ft-lbs.
Figure 13 - Linear Roll Cylinder mounting
Inner Spacer
Outer Spacer
1” Spring Washer
1” Mounting bolt
The figure below shows a top view
of the linear roll cylinder. Notice
how the bottom target (red) is not
aligned with the sensor mount and
spring target.
The figure to the side is a side view
of the assembled linear roll cylinder.
Sensor
Mount
Spring
Target
5/8”
Cylinder
Target

15
8. Install a sensor into the sensor mounting bracket at the top of the linear roll cylinder.
Figure 14: Linear Roll Cylinder fully installed

16
6.2 Expansion Block Assembly
1. Remove the three 4MBP plugs from the 2 station valve block (Figure 15).
2. Coat the three o-rings in hydraulic oil and install them into the expansion block. Ensure the
o-rings are seated properly.
3. Thread the 4.5” studs into the 2 station valve block.
4. Attach the expansion block to the 2 station block using the included spring washers and nuts.
5. Tighten the nuts on the studs to 31 ft-lbs.
Figure 15: NORAC Expansion Block Assembly

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6.3 Valve Block Assembly
1. On a clean surface remove the plastic plugs from the block.
2. Install the orifice F09 into the B port of the expansion block.
3. Install the orifice F08 into the A port of the expansion block.
4. Mount the NORAC valve block to the sprayer valve mounting bracket as shown in Error!
Reference source not found..
5. Follow Figure 3 for the remainder of the plumbing.
6. When plumbing the system, the “B” lines of the NORAC valve block must be connected to
the Hagie “raise” lines.
7. The “A” lines of the NORAC valve block must be connected to the Hagie “lower” lines.
Figure 16: Valve mounting location
NORAC Valve Block