NORDIC SEASON CUSTER GG501799 Quick setup guide

ASSEMBLY, USE
AND INSTRUCTION MANUAL
Custer
EN
READ THE OPERATING INSTRUCTIONS
BEFORE USING THE APPLIANCE.
!
GG501799
3B

Warnings...............................................................3
Technical data .......................................................4
Gas category .........................................................4
Explotion drawing ................................................. 5
Parts list ............................................................. 6
Assembly instructions ..............................................8
Connecting gas .....................................................15
Leak test ........................................................... 17
Before using the grill..............................................18
Tips ...................................................................19
Lighting instructions ..............................................20
Maintenance ........................................................22
Cleaning..............................................................22
Troubleshooting ....................................................23
Consumer Contact .................................................24
Contents
2

WARNING
!Failure to follow the instructions provided can imply a risk of
serious injury to personnel and xed installations.
!Some grill parts can be sharp, we recommend wearing gloves
when assembling and lifting. Sharp edges can cause injury.
!The grill is intended for outdoor use only in well-ventilated areas.
Never grill in enclosed spaces or under a roof, due to the danger of the
lack of oxygen.
!Accessible parts of the grill become very hot during use.
Keep children and others who need supervision at a safe distance.
!Do not move the grill while in use or connected to the gas bottle.
Shut off the gas on the regulator after use and disconnect from the
gas bottle.
! Modication of the grill can cause danger and will invalidate
the warranty.
!Never keep the gas bottle under the grill when in use. Gas leaks
can cause serious damage. Place the gas bottle by the side of the grill
during use. Do not place the grill cover or other ammable material in
the compartment under the grill when it is in use or hot.
Lägg inte grillens överdrag eller annat brännbart i rummet under
grillen när den används eller är varm.
!Do not use lava stones, charcoal or briquettes.
!Clean the grill regularly and thoroughly.
!
3

Technical data - Custer 3B
Total effect: 8,64 kW
(main burner heat input 3 x 2,88 kW )
Total gas consumption: 628 g/h.
Hose and regulator (not included):
Must be approved according to
EN standard.
Gas bottle (not included): Use standard
bottle approved for use in the Nordic
Region, 6 kg recommended. Even though
butane and propane gas can be used, we
recommend propane for use in the Nordic
Region. Approved hoses and regulators are
available from most outlets selling gas
equipment.
NB!
Gas hoses used for this product must
not exceed 150 cm in length
Gas information 0359-16
FOR USE
IN COUNTRIES VALVE SIZE GAS TYPE GAS CATEGORY
BE, CY, CZ, DK, EE,
FI, FR, HU, IT, LT,
NL, NO, SE, SI, SK,
RO, HR, TR, BG, IS,
LU, MT
0.84 mm
G30(butane),
G31(propane) and
mixture of these,
LPG 28~30 mbar
I3B/P(30)
This product is produced according to EUROPEAN GAS APPLIANCE
STANDARD EN498 AND EN484 and is CE certied.
4

Explotion drawing
B7 B8
B9
C9
C11
C10
C6
C7
C5
C4
B3
A2
A1
D10
B4
A3
B2
B1
B5
B6
B10
C1
C2 C3
C8
C12
5

Parts list
CODE PART QTY Custer 3 Burner Gas BBQ
HOOD 
A1 Hood (Pre-Assembled to Body) 1
A2 Hood Handle 1
A3 Warming Rack 1
BODY 
B1 Barbecue Body 1
B2 Burner 3
B3 Control Panel 1
B4 Knob 3
B5 Flame Tamer 3
B6 Cooking Grill 2
B7 Drip Tray Left Bracket 1
B8 Drip Tray Right Bracket 1
B9 Drip Tray 1
B10 Ignition Button 1
TROLLEY 
C1 Side Shelf 2
C2 Left Side Shelf Panel 1
C3 Right Side Shelf Panel 1
C4 Left Leg 2
C5 Right Leg 2
C6 Front Upper Panel 1
C7 Front Lower Panel 1
C8 Basket 1
C9 Bottom Panel 1
C10 Wheel 2
C11 Axle 1
HARDWARE 
D1 ST4.0x10 Screw 8
D2 M5x15 Bolt 4
D3 Washer 4
D4 M5 Nut 4
D5 M6x15 Bolt 12
D6 M6x35 Bolt 8
D7 M6 Nut 12
D8 M4x10 Bolt 4
D10 Locknut 2
C12 Leg Endcap 2
D9 M6x65 Bolt 8
Pre-Assembled Component
Quantity varies according to model purchased
When ordering spare parts, please use
the code from parts list found here. 6

D1
D3
D4
D2
D5
D7D6
D5
D7
D9
D8
Hard-
ware
TOOLS FOR ASSEMBLING (NOT INCLUDED)
Assembly instructions
0102030405060708090 100 110 120 130 140 150
0123456
0102030405060708090 100 110 120 130 140 150
0123456
Medium size at blade or
Philips/cross-point screwdriver
Adjustable spanner or
metric spanner set
Ruler
01 02 03 04 05 06 07 08 09 0 100 110 120 130 140 150
01 23 45 6
NB!
Exercise caution when using electric tools –
their strength can damage the screws.
Please follow these instructions step by step.
We recommend two people to assemble the
grill to avoid heavy lifting.

1
Attach the Legs (C4,C5,) onto the Bottom Panel (C9) use M6x35 Bolts (D6x8pcs) and M6 Nut
(D7x8pcs) as shown.
1
2
C4
AA
A
A
A
C5
D7
D6
C9
C11
D10
C10
Unscrew the Locknuts (D10) from both ends of the Axle (C11).
Slide the axle t hrough the corresponding h oles i n the left l egs. S lide t he W heels (C10) o ver
each end of the axle. Secure the wheels into place with the locknuts.
8

C7
D1
D1
C6
3
4
Attach the Legs (C4,C5) to t he Front Lower P anel (C7) using ST4.0x10 Screws (D1x4pcs) as
shown
Attach the Legs (C4,C5) to the Front Upper Panel (C6) using ST4.0x10 Screws (D1x4pcs) as
shown
9

6
C6
C8
D9
WARNING!
Two persons should
perform this step, due
to heavy lifting.
!
Attach the Basket (C8) onto the Front Upper Panel (C6) as shown.
5
Lay the assembled trolley o n its side. L ay t he B arbecue Body ( B1) on i ts b ack and slide into
position between the trolley legs.
CAUTION! Care must be taken to ensure the hood or lid does not fall open unexpectedly
or becomes damaged when it is set on the ground.
Insert the M6x65 Bolts (D9x8pcs) through the guide holes of each leg and screw into barbecue
body tightly.
10

7
8
C1
C2
D5
D7
D5
D8
Attach t he L eft Side S helf P anel ( C2) onto t he o ther S ide Shelf (C1) u sing M 6x15 B olts
(D5x2pcs) and M6 Nuts (D7x2pcs).
Attach t he L eft side s helf a ssembly to the barbecue body u sing M 4x10 B olts (D8x2pcs) and
M6x15 Bolts (D5x4pcs) as shown.
11

9
10
C1
C3
D7 D5
D5
D8
Attach t he R ight S ide Shelf Panel (C3) o nto the other Side S helf ( C1) using M6x15 Bolts
(D5x2pcs) and M6 Nuts (D7x2pcs).
Attach the R ight side shelf assembly to the barbecue body u sing M4x10 Bolts (D8x2pcs) and
M6x15 Bolts (D5x4pcs) as shown.
12

B7
D2 D3
B9
11 Attach t he D rip Tray L eft Bracket (B7) t o the barbecue body using M5x15 Bolts ( D2x2pcs),
Washers (D3x2pcs) and M5 Nuts (D4x2pcs) as shown. Repeat the above process for the Drip
Tray Right Bracket (B8).
Insert the Drip Tray (B9) by sliding it underneath the barbecue body.
12
13

B5
B6
13
14
A3
B4
Carefully lay the Flame Tamer (B5) into the barbecue body ensuring it lies level within the body.
Lay the Cooking Grill (B6) into place.
Attach the Warming Rack (A3) to
barbecue body as shown.
Press the Knobs (B4) onto valve stems
as shown.
14

=
ASSEMBLY IS NOW COMPLETE.
ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK
TESTED BEFORE USING THE GRILL.
ALWAYS
perform a gas leak test
before using the grill.
!
15

ALWAYS perform a gas leak test before using the grill.
Connect the gas hose to the gas
rail inlet on the left hand side of the
barbecue. Do not overtighten.
Do not use any sealing tape, paste
or liquid on the connection.
Connect the regulator to the gas
bottle according to your regulator
and bottle dealer’s instructions.
Gas hoses used for this product
must not exceed 150 cm in length
 Conrm all barbecue control knobs
are in the OFF position.
 We recommend propane gas for
use in the Nordic Region, but butane
can also be used.Butane is not very
suitable for low temperatures.
 Fit regulator and hose.
Follow the assembly instructions
supplied with the regulator set.
Check the gas hose regularly
for cracks, damage and
decay. Never use a damaged
gashose..
Check that the movable
plastic collar on the regulator
is intact and that it has not
beendamaged by hot grill
parts.
Check that the gas bottle
stands on a rm, at surface
and is lower than the
connector.
Use an approved gas
bottle that ts the regulator
supplied. Bottles of 6 kg or
above are recommended.
I3B/P(30): G30(Butane), G31(propane)
and mixture of these, LPG 28-30 mbar
The following gas types can be used
Hose Gas bottle
Regulator
Connecting the gas
WARNING
!Never store the gas bottle
under the grill when in use. If the gas
bottle is being stored under the grill
when not in use, disconnect the
regulator.
!Never move the grill while
it is in use, or connected
to the gas bottle.
16

8
If there are still gas leaks after repeated attempts, contact your dealer.
7
IF BUBBLES APPEAR, SWITCH OFF THE GAS SUPPLY AND REPAIR THE
PROBLEM. PERFORM A NEW LEAK TEST. DO NOT USE THE GRILL BEFORE YOU
ARE SURE THAT THERE ARE NO LEAKS.
6Open the gas tap on the regulator and carefully check for bubbles appearing anywherethe liquid has been applied.
1Make a mixed solution (½ water and ½ liquid detergent / soap).
2
Ensure that there are no naked ames,
heat sources and cigarettes in the vicinity
when performing a leak test.
3
Check that all controls on the grill are in
the ”OFF” position.
4
Set the regulator to the ”OFF” position and connect it
to the gas bottle.
5Apply the liquid to all joints and connections on the gas bottle, regulator, the entire hose and all valves on the grill.
ALL JOINTS AND CONNECTIONS MUST NOW BE
LEAK TESTED BEFORE USING THE GRILL.
Leak test annually, and whenever the gas bottle is removed or replaced.
Always perform a leak test in a well-ventilated area.
!NB!
NEVER USE AN OPEN
FLAME TO PERFORM
A LEAK TEST
IMPORTANT! GAS LEAK TEST
!
17

 Ensure that the grill is placed at least 150cm in all directions from house wall-
s,trees, plants and other flammable materials
or liquids when in use.
 Do not place the grill under a roof or overhang..
Ensure the grill is placed where there is plenty of ventilation.
 Do not use under normal ground level.
Always lock the wheels, whenever using the grill.
LOCATION
FINAL CHECK
 Check that all controls work as they should.
Check that the gas hose is free of cracks and damage (should be done every
timethe grill is used)
Check that the gas bottle and hose do not come into contact with hot objects.
Before using the grill
18

Grilling tips
A CLEAN GRILL WORKS BETTER, causes less smoke and
prevents fat catching re. Burn off thegrill after use by
opening the lid and burning all the burners at full power
for 10 minutes.Allow the grill to cool, and then brush off
ash from ame guards and grates.
BRUSH THE GRATES WITH AN OIL that can tolerate
high temperatures. This prevents food from burning onto
the grates.
PREHEAT THE GRILL for around 10 minutes at full
power before placing food on the grates. This gives a
better result, and cuts grilling time.
DO NOT GRILL FROZEN OR HALF-THAWED FOOD. The
cold will extend grilling time and give apoorer result.
DIVIDE THE GRILL INTO HOT AND COLD ZONES. When
the food is half-ready, move it to the coldzone to nish
grilling. This gives a better result and cooks the food
through without itbeing burnt.
ASSESS COOKING TIME FOR EACH PRODUCT to be
grilled and put them on the grill in the orderwhich will
mean they are ready at the same time.
BRUSH THE FOOD REGULARLY WHILE GRILLING with
oil or other marinade. This helps the food stayjuicier for
longer.
DO NOT OPEN THE LID IF NOT NECESSARILY. When
the lid is opened, a lot of the heat escapes.
NB!
YOUR BARBECUE IS NOT DESIGNED TO BE USED
WITH MORE THAN 50% OF THE COOKING AREA AS
A SOLID PLATE — THIS INCLUDES BAKING DISHES.
FULL COVERAGE WILL CAUSE EXCESSIVE BUILD-UP
OF HEAT AND DAMAGE THE BARBECUE. THIS IS
NOT COVERED BY WARRANTY.
19

Lighting instructions Custer 3B
MANUAL LIGHTING
TURNING OFF THE GRILL
Turn all the control valves to the
“Off” position, then switch off the gas
supply at the bottle.
Wait until the barbecue is sufciently cool
before closing its hood.
NEVER DOUSE THE GRILL
WITH WATER WHEN THE
SURFACES ARE HOT.
If the grill will not light using the
normal lighter, use the following
procedure for manual lighting.
Use a long match or lighter.
 Follow step 1-3
(Lighting instruktion).
 Place the match/lighter close to
one of the burners.
Do not bend over the grill.
Turn the control to the relevant
burner to full power.
 Light the rest of the burners by
turning on the burner alongside
that lit to fullpower. Light one
burner at a time.
 Follow step 7-8.
IF THE GRILL WILL NOT LIGHT USING
NORMAL OR MANUAL LIGHTING,
REFER TO THE TIPS SECTION IN THE
TROUBLESHOOTING MANUAL, OR
CONTACT YOUR DEALER. !Flames should be blue
and stable. If the ames are
large and yellow, aring or
’broken’, check the
troubleshooting manual.
1Always open the barbecue hood before lighting.
2Open the gas control valve on the gas bottle or regulator.
3From the OFF position, push in the control knob of the burner you wish to light, and
turn it anti-clockwise to the high position.
4Press the igniter button reapedetly until the burner is lit.
5If burner fails to light, turn the knob to the off position and shut off the gas supply.
Wait 5 minutes, then reattempt from step 2.
6Light any of the remaining burners in any order, as needed.
7Preheat the grill (with the lid open) for around 10 minutes at full power, before
placing food on the grates. This gives a better
result, and cuts grilling time.
8After preheating the grill, turn control knobs to the lowest position, for best grill
result.
20