Nordson EFD ValveMate 9000 User manual

ValveMate 9000 Controller
Operating Manual
™
Electronic pdf les of Nordson EFD
manuals are also available at
www.nordsonefd.com

You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in uid
dispensing. The ValveMate™9000 Controller was designed specically for industrial dispensing and will
provide you with years of trouble-free, productive service.
This manual will help you maximize the usefulness of your ValveMate 9000 Controller.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended
testing procedures. Review the helpful information we have included, which is based on more than
50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do
not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided
on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s nest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power
to make you a satised customer.
If at any time you are not fully satised with our equipment or the support provided by your Nordson
EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000
(outside US), or [email protected].
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Srini Subramanian, General Manager
Srini Subramanian
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Contents
Contents..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................5
Nordson EFD Product Safety Statement ........................................................................................................................6
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................7
High Pressure Fluids....................................................................................................................................................7
Qualied Personnel......................................................................................................................................................7
Intended Use ...............................................................................................................................................................8
Regulations and Approvals..........................................................................................................................................8
Personal Safety............................................................................................................................................................8
Fire Safety....................................................................................................................................................................9
Preventive Maintenance ..............................................................................................................................................9
Important Disposable Component Safety Information ..............................................................................................10
Action in the Event of a Malfunction..........................................................................................................................10
Disposal .....................................................................................................................................................................10
Equipment-Specic Safety Information.....................................................................................................................11
Safety Ground Connection.....................................................................................................................................11
AC Power Connection............................................................................................................................................11
Equipment-Specic Safety Labels and Tags .........................................................................................................11
Specications................................................................................................................................................................12
Operating Features........................................................................................................................................................14
Front Panel Components...........................................................................................................................................14
Back Panel Components ...........................................................................................................................................15
Back Panel Markings .................................................................................................................................................16
Installation .....................................................................................................................................................................17
Key Components of a Typical Fluid Reservoir Installation.........................................................................................17
Unpack the Controller Components..........................................................................................................................18
Install the Ancillary System Components ..................................................................................................................19
Mount the Controller..................................................................................................................................................19
Connect Power ..........................................................................................................................................................20
Connect Air................................................................................................................................................................21
AIR OUT Connections............................................................................................................................................21
AIR IN Connection..................................................................................................................................................22
EXHAUST Connection............................................................................................................................................22
Connect Wiring ..........................................................................................................................................................23
Connect a Dispense Valve Initiate Signal...............................................................................................................23
Connect Driver Outputs .........................................................................................................................................23
Connect Heater Outputs and Temperature Control Feedback ..............................................................................24
Connect General Purpose Inputs / Outputs...........................................................................................................25
Check the Component Installation ............................................................................................................................26
Continued on next page
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Contents (continued)
Setup .............................................................................................................................................................................27
About the MAIN Screen.............................................................................................................................................27
Navigating through the Controller Screens................................................................................................................28
Connecting the Controller to a Computer .................................................................................................................30
Enabling / Disabling the Controller ............................................................................................................................31
Setting Units of Pressure ...........................................................................................................................................32
Setting Units of Temperature .....................................................................................................................................32
Entering Driver Spike-and-Hold Settings ..................................................................................................................33
Setting Up the Driver Outputs ...................................................................................................................................34
Setting Up Pressure Control......................................................................................................................................36
Setting Up Heater Control .........................................................................................................................................37
Setting Up the General Purpose I/Os ........................................................................................................................38
Entering Memory Cell Settings ..................................................................................................................................40
Setting Up the Auto Increment Mode........................................................................................................................41
Entering the Auto Increment Mode Alarm Setting.....................................................................................................44
Entering Pressure Alarm Settings ..............................................................................................................................45
Entering Heater Alarm Settings .................................................................................................................................46
Setting Alarm Options................................................................................................................................................47
Setting the RS-232C Baud Rate................................................................................................................................49
Adjusting the LCD Contrast.......................................................................................................................................50
Viewing the Controller Part Number and Firmware Revision Level ...........................................................................50
System Startup and Operation......................................................................................................................................51
Clearing Alarms .............................................................................................................................................................52
Clearing a Pressure or Heater Alarm .........................................................................................................................52
Clearing an Alarm Input or Auto Increment Mode Alarm...........................................................................................53
Clearing a Heater Fault Alarm....................................................................................................................................54
Clearing a Thermocouple (TC) Fault Alarm................................................................................................................55
Troubleshooting.............................................................................................................................................................56
Part Number ..................................................................................................................................................................60
Replacement Parts........................................................................................................................................................60
Appendix A, Connector Pin Technical Data ..................................................................................................................61
Heater Outputs ..........................................................................................................................................................61
Driver Outputs............................................................................................................................................................62
Foot Pedal Connector................................................................................................................................................63
Foot Pedal Connector Schematic..............................................................................................................................63
I/O Connector ............................................................................................................................................................64
I/O Connector Schematics ........................................................................................................................................66
Appendix B, RS-232C Connection Technical Information ............................................................................................68
RS-232C Pins ............................................................................................................................................................68
RS-232C Protocol......................................................................................................................................................68
RS-232C Commands ................................................................................................................................................69
Main Menu and Main Screen .................................................................................................................................70
Temperature Menu .................................................................................................................................................71
Pressure Menu .......................................................................................................................................................72
Driver Menu............................................................................................................................................................73
General Purpose I/O and I/O Menus......................................................................................................................75
Specic Alarms and Auto Increment......................................................................................................................77
Miscellaneous ........................................................................................................................................................78
Appendix C, Driver Spike-and-Hold Technical Data .....................................................................................................79
Appendix D, Settings Stored in Memory Cells..............................................................................................................81
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Introduction
The ValveMate 9000 dispensing valve controller includes a programmable dispensing time setting, digital time
readout, keypad programming for easy user interface, and input / output (I/O) communication with host machine
PLCs.
Other features include:
• Programmable uid pressure and temperature settings
• An Auto Increment mode that adjusts dispensing parameters after a certain number of shots or a specic
elapsed time
• An Auto Sequence mode that allows deposit patterns to be repeated automatically
• 100 individual memory storage cells
• Remote programming capability via external PC or PLC
• A front panel manual dispense cycle key
• Four independent general-purpose input / output (I/O) drivers
• Alarm indicators
• Adjustable LCD display brightness
• Two end-of-cycle feedback circuits
• Dual variable-voltage (5–24 VDC, 24 W) valve drivers with spike-and-hold capability
• Cycle counter display for each valve driver
• Dual 24 W temperature controllers for J-type thermocouples
• Dual electronic pressure regulators
To obtain maximum performance from this equipment, please read the instructions carefully.
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Nordson EFD Product Safety Statement
READ MANUAL
Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment-
specic warnings, cautions, and instructions are included in equipment documentation where
appropriate. Make sure these instructions and all other equipment documents are accessible to
persons operating or servicing equipment.
The safety message that follows has a WARNING level hazard.
Failure to comply could result in death or serious injury.
WARNING
ELECTRIC SHOCK
Risk of electric shock. Disconnect power before removing covers and / or disconnect, lock out, and
tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut
down all equipment immediately. Do not restart the equipment until the problem has been identied
and corrected.
MAXIMUM AIR PRESSURE
Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100 psi).
Excessive air input pressure may damage the equipment. Air input pressure is intended to be applied
through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).
RELEASE PRESSURE
Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized
systems or components.
BURNS
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be
avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure
to avoid contact with hot metal surfaces can result in personal injury.
The safety messages that follow have a CAUTION level hazard.
Failure to comply may result in minor or moderate injury.
CAUTION
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Nordson EFD Product Safety Statement (continued)
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following elements.
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use
halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.
High Pressure Fluids
High pressure uids, unless they are safely contained, are extremely hazardous. Always release uid pressure before
adjusting or servicing high pressure equipment. A jet of high pressure uid can cut like a knife and cause serious
bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.
WARNING
Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury.
• Show the doctor the following note.
• Tell the doctor what kind of material you were dispensing.
Medical Alert — Airless Spray Wounds: Note to Physician
Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do
not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the
bloodstream.
Qualified Personnel
Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by
qualied personnel. Qualied personnel are those employees or contractors who are trained to safely perform
their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of
performing their assigned tasks.
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Intended Use
Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may
result in injury to persons or damage to property. Some examples of unintended use of equipment include:
• Using incompatible materials.
• Making unauthorized modications.
• Removing or bypassing safety guards or interlocks.
• Using incompatible or damaged parts.
• Using unapproved auxiliary equipment.
• Operating equipment in excess of maximum ratings.
• Operating equipment in an explosive atmosphere.
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the
equipment is used in a manner not specied by Nordson EFD, the protection provided by the equipment may be
impaired.
Personal Safety
To prevent injury, follow these instructions:
• Do not operate or service equipment unless you are qualied.
• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are
operating properly. Do not bypass or disarm any safety devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply
and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent
unexpected movement.
• Make sure spray areas and other work areas are adequately ventilated.
• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away
from the body or face. Store syringe barrels with the tip pointing down when they are not in use.
• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for
safe handling and use of materials and use recommended personal protection devices.
• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot
surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise
guarded for practical reasons.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust port
noise over long periods of time.
Nordson EFD Product Safety Statement (continued)
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Nordson EFD Product Safety Statement (continued)
Fire Safety
To prevent a re or explosion, follow these instructions:
• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until
the cause has been identied and corrected.
• Do not smoke, weld, grind, or use open ames where ammable materials are being used or stored.
• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat
monitoring and limiting devices are working properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local
codes or the SDS for guidance.
• Do not disconnect live electrical circuits when working with ammable materials. Shut off power at a disconnect
switch rst to prevent sparking.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
Preventive Maintenance
As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple
preventive maintenance checks:
• Periodically inspect tube-to-tting connections for proper t. Secure as necessary.
• Check tubing for cracks and contamination. Replace tubing as necessary.
• Check all wiring connections for looseness. Tighten as necessary.
• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT USE
strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.
• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular
maintenance.
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this
manual. Return faulty or defective units to Nordson EFD for replacement.
• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD
representative for information and advice.
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Important Disposable Component Safety Information
All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps,
and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will
compromise dispensing accuracy and may increase the risk of personal injury.
Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to
the following guidelines:
• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).
• Dispose of components according to local regulations after one-time use.
• Do not clean components with strong solvents (MEK, acetone, THF, etc.).
• Clean cartridge retainer systems and barrel loaders with mild detergents only.
• To prevent uid waste, use Nordson EFD SmoothFlow™pistons.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following
steps:
1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and
relieve pressure.
2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson
EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.
3. Identify the reason for the malfunction and correct it before restarting the system.
Disposal
Dispose of equipment and materials used in operation and servicing according to local codes.
Nordson EFD Product Safety Statement (continued)
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Equipment-Specific Safety Labels and Tags
Maximum Air Pressure Caution
Caution symbol informing that the maximum air input pressure is 6.9 bar (100 psi). Excessive air input
pressure may damage the equipment.
Electrical Shock Warning
Warning symbol informing of the risk of electrical shock. Disconnect the power cord before removing
the electrical cover.
Burn Warning
Warning symbol informing of the risk of burns from a hot valve. Connect power to heated valves as
specied in the valve operating manual.
Equipment-Specific Safety Information
Safety Ground Connection
Nordson EFD controllers are designed with a three-position IEC 60320-C14 receptacle that connects the ground line
to the chassis ground. To minimize shock hazard, make sure your electrical power outlet and power cord have an
appropriate earth safety ground that is connected whenever you power up the controller.
If your power outlet does not have an appropriate ground connection, you must connect a safety ground to the
chassis grounding screw located on the rear panel of the unit. To connect the safety ground, complete the following
steps:
1. Connect a 16 AWG (1.3 mm) wire to the chassis grounding screw on the rear of the chassis using a toothed
grounding lug. The wire must have green insulation with a yellow stripe or must be noninsulated (bare).
2. Attach the opposite end of the wire to a permanent earth ground using toothed washers or a toothed lug.
AC Power Connection
• The power supply cord is used as the main disconnect device. Ensure that the power outlet is located near the
equipment and is easily accessible.
• Use only the supplied power cord.
• Use only on a circuit with a fuse or circuit breaker that is 20 A or less.
CAUTION
Nordson EFD Product Safety Statement (continued)
Burn warning Maximum air
pressure caution
Electrical shock
warning
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Specifications
Item Specification
Cabinet Size 255Wx 111Hx 214Dmm (10.04Wx 4.36Hx 8.43D"
Weight 3.45 kg (7.60 lb)
Electrical power input 100–240 VAC +/- 10%, 2.4 A, 50/60Hz
Output DC (from power
supply)
24 VDC, 6.3 A
Internal voltage 24 VDC
Foot pedal 24 VDC
Cycle initiate Foot pedal or voltage initiates 1 and 2 (5–24 VDC)
Air input 4.8–6.9 bar (70–100 psi)
Air output Setpoint range: 0–100 psi (0–6.9 bar) in 0.1 psi increments
Linearity: within ±2% (full span)
Hysteresis: within 1% (full span)
Repeatability: within ±1% (full span)
Sensitivity: within 0.3% (full span)
Sample rate: 16 per second
Maximum ow rate: 6 l/min (ANR) with supply pressure at 87 psi
Number of outputs: 2
Setup methods: (1) digital using the front panel keys or (2) remotely using a serial cable
(RS-232C)
Other functions: Pressure Alarm (non-latching / latching)
Feedback circuits End of Cycle (EOC) 1–2 and Alarm Out (AO): Electronic switch, 24 VDC, 100 mA
maximum
Refer to Appendix A, “I/O Connector Pin Technical Data.”
Initiate circuits Voltage Initiate (VI) signals 1–2: 5–24 VDC
NOTE: The 5–24 VDC VI signal duration is no less than 200 µs momentary, or maintained
for steady mode operation.
Foot pedal: dry contact initiate circuit, 19 mA closure current
NOTE: The foot pedal initiate signal is de-bounced for a period of 20ms. To disable the
de-bounce on the foot pedal signal, press the 5 key during power up or use the serial
command through a serial cable (RS-232C).
Driver outputs Setpoint range: 0 .0001–9.9999 sec, 100 µs resolution
Accuracy: within ±0.05% of the selected time setting
Repeatability: less than 16 µs at any time setting
Number of outputs: 2
Outputs: 24 VDC, 24 W maximum per channel
Output voltage: 5–24 VDC, 1 volt resolution
Cycle rate: up to 500 Hz
Spike-and-hold, hold voltage: 5–24 VDC, 1 volt resolution
Spike time: 20–250ms , 5ms resolution
Setup method: (1) digital using the front panel keys or (2) remotely using a serial cable
(RS-232C)
Continued on next page
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Specifications (continued)
RoHS标准相关声明 (China RoHS Hazardous Material Declaration)
产品名称
Part Name
有害物质及元素
Toxic or Hazardous Substances and Elements
铅
Lead
(Pb)
汞
Mercury
(Hg)
镉
Cadmium
(Cd)
六价铬
Hexavalent
Chromium
(Cr6)
多溴联苯
Polybrominated
Biphenyls
(PBB)
多溴联苯醚
Polybrominated
Diphenyl Ethers
(PBDE)
外部接口
External Electrical
Connectors
X00000
O: 表示该产品所含有的危险成分或有害物质含量依照EIP-A, EIP-B, EIP-C
的标准低于SJ/T11363-2006 限定要求。
Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is below the
limit requirement in SJ/T11363-2006.
X: 表示该产品所含有的危险成分或有害物质含量依照EIP-A, EIP-B, EIP-C
的标准高于SJ/T11363-2006 限定要求.
Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is above the
limit requirement in SJ/T11363-2006.
WEEE Directive
This equipment is regulated by the European Union under WEEE Directive (2012/19/EU). Refer to
www.nordsonefd.com/WEEE for information about how to properly dispose of this equipment.
Item Specification
General purpose input /
outputs
Setpoint range: 0.001–99.999 sec, 1ms resolution
Accuracy: within ±0.05% of the selected time setting
Repeatability: less than 16 µs at any time setting
Number of outputs: 4
Number of inputs: 4
Outputs: isolated output switch, 5–24 VDC, 200 mA maximum
Inputs: isolated input, 5–24 VDC, 20 mA maximum
Setup method: (1) digital using the front panel keys or (2) remotely using a serial
(RS-232C)
Heater outputs Setpoint range: 0–100 °C (32–212 °F), 1 °C increments
Indication accuracy: ±2 °C, ±1 digit
Output: 24 VDC, 25 W maximum per channel
Input: Type J thermocouple
Sample rate: 16 per second
Control method: PID
Number of outputs: 2
Setup method: (1) digital using the front panel keys or (2) remotely using a serial cable
(RS-232C)
Other functions: Heater Alarm (non-latching / latching), Thermocouple Disconnect Alarm,
Heater Fault Alarm (short-circuit)
Ambient operating
conditions
Temperature: 5–45 °C (41–133 °F)
Humidity: 85% RH at 30 °C, non-condensing
Height above sea level: 2,000 m (6,562 ft) maximum
Product classication Installation Category II
Pollution Degree 2
Meets or exceeds CE and CSA requirements
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Front Panel Components
LCD display Shows dispensing time, uid pressure, temperature, parameter
selections, and system status
DISPENSE key Initiates a dispense cycle
Numeric
keypad and
ARROW keys
Use to enter settings. The arrow-shaped 2, 4, 6, and 8 keys are also used
to move the cursor through the menu items shown on the LCD display.
Power switch Turns the controller ON or OFF
F1, F2, and F3
function keys
Use to select the navigation or programming choices shown on the
bottom of the LCD display, above the respective key. The choices vary
depending on the current screen display and / or the mode.
ENABLE/
DISABLE key Enables or disables the controller
ENTER key Conrms the highlighted selection or the data entered
INCREASE (+)/
DECREASE (-)
keys Use to adjust any numeric parameter
Operating Features
Power switch
LCD display DISPENSE key
Numeric keypad and
ARROW keys
Function keys ENABLE/DISABLE
key
INCREASE (+)/
DECREASE (-) keys
ENTER key
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Back Panel Components
Foot pedal connection Connection for the dispense valve actuating device
HEATER 1,
HEATER 2, and
DRV. OUT connections
Connections for the heater and valve control for each channel
RS-232C connection Connection for an RS-232C cable, which can be used to modify parameters from a
PC or PLC
I/O connection Connection for inputs and outputs (refer to Appendix B, “I/O Connector Pin
Technical Data,” for detailed information)
EXHAUST port Quick-connection for the exhaust air from the electronic pressure regulators
AIR IN port Quick-connection for the main air supply
AIR OUT ports Quick-connections for the air output to the uid reservoirs
AC power input Power cord connection
Ground terminal Ground wire connection
Operating Features (continued)
RS-232C
connection I/O connection
HEATER 1,
HEATER 2,
and DRV. OUT
connections
Foot pedal
connection
EXHAUST
port
AIR IN
port
AIR OUT
ports 1 and 2
AC power
input
Ground
terminal
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Foot Pedal Connection Symbol
This symbol identies the connector for a momentary contact closure switch for initiating a
dispense cycle. An optional foot pedal is available.
Chassis Connection Symbol
This symbol identies the chassis connection terminal. Use this terminal for grounding the chassis
to shunt leakage current and / or enhance system ESD protection.
Back Panel Markings
Operating Features (continued)
Foot pedal
connection
Ground
terminal
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Installation
Key Components of a Typical Fluid Reservoir Installation
ValveMate 9000 Controller
5-micron
lter-regulator
Air
tting
Plant air
70 psi
(4.8 bar)
AIR IN to
controller
NOTE: Use only oil-free,
clean, dry, ltered air
Actuating air
to solenoid
valve
EFD dispensing
valve
Fluid
reservoir
AIR OUT from
controller to uid
reservoir
Fluid supply to
dispensing valve
DRV. OUT
wiring to
solenoid
valve
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1 Regulator, lter, air
2Cable, RS-232C, DB9 receptacle, 2 m
3 Power cord, American plug
4 Fitting, 1/4 NPT x 6 mm OD
5 Tubing, 6 mm OD, blue urethane
6 Hex wrench, hex key, 4 mm
7 Connector, 4-position, P3.5 mm, female plug
8 Connector, 16-position, P3.5 mm, female plug
(Not Shown)
Literature — Optimum Component Poster
Complaints Card
Quick-start guide
Unpack the Controller Components
3
4
5
2
1
6
7
8
Installation (continued)
ValveMate 9000 Controller
18 www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Install the Ancillary System Components
Install the components that will comprise the dispensing system. For example, if you are using a uid reservoir,
position and install the components shown under “Key Components of a Typical Fluid Reservoir Installation”
earlier in this manual. For all ancillary system components, refer to the quick-start guide and / or operating
manual provided with those components for installation, setup, and operating instructions.
Mount the Controller
If you want to use the optional mounting bracket (PN 7013556), install it on the controller. A drill hole pattern is
provided below.
2.50
63.5
.60
15.2
11.66
296.3
10.13
MIN
257.2 MIN
3.81 MIN
96.8 MIN
4X
.25
6.4
4X R .19 MAX
4.8 MAX
Mounting bracket drill pattern
Installation (continued)
ValveMate 9000 Controller
19www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Connect Power
NOTES:
• Use only the supplied power cord.
• Ensure that the power source is located near the equipment and is easily accessible.
• Use only on a circuit with a fuse or circuit breaker that is 20 A or less.
1. Connect the power cord to the back of the controller and to your local power source.
2. Connect a 16 AWG (1.3 mm) wire to the chassis grounding screw on the rear of the chassis using a toothed
grounding lug. The wire must have green insulation with a yellow stripe or must be noninsulated (bare).
3. Attach the opposite end of the wire to a permanent earth ground using toothed washers or a toothed lug.
16 AWG
(1.3 mm)
Installation (continued)
ValveMate 9000 Controller
20 www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.