Nordson EFD ProcessMate T10 User manual

ProcessMate T10 Temperature Controller
Operating Manual
Electronic pdf les of Nordson EFD
manuals are also available at
www.nordsonefd.com

ProcessMate T10 Temperature Controller
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You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in
uid dispensing. The ProcessMate™T10 temperature controller was designed specically for industrial
dispensing and will provide you with years of trouble-free, productive service.
This manual will help you maximize the usefulness of your ProcessMate T10 controller.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended
testing procedures. Review the helpful information we have included, which is based on more than
50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do
not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided
on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s nest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power
to make you a satised customer.
If at any time you are not fully satised with our equipment or the support provided by your Nordson
EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000
(outside US), or [email protected].
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Srini Subramanian, General Manager
Srini Subramanian

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Contents
Contents..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................4
Nordson EFD Product Safety Statement ........................................................................................................................5
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................6
High Pressure Fluids....................................................................................................................................................6
Qualied Personnel......................................................................................................................................................6
Intended Use ...............................................................................................................................................................7
Regulations and Approvals..........................................................................................................................................7
Personal Safety............................................................................................................................................................7
Fire Safety....................................................................................................................................................................8
Preventive Maintenance ..............................................................................................................................................8
Important Disposable Component Safety Information ................................................................................................9
Action in the Event of a Malfunction............................................................................................................................9
Disposal .......................................................................................................................................................................9
Equipment-Specic Safety Information.....................................................................................................................10
Specications................................................................................................................................................................11
Operating Features........................................................................................................................................................12
Installation .....................................................................................................................................................................12
Unpack the System Components..............................................................................................................................12
Make the System Connections..................................................................................................................................13
Operation.......................................................................................................................................................................14
Basic Functions .........................................................................................................................................................14
Control Panel Keys ....................................................................................................................................................14
Home Screen .............................................................................................................................................................15
Switching On the Controller.......................................................................................................................................16
Viewing or Changing Parameters ..............................................................................................................................16
Adjusting the Temperature Setpoint.......................................................................................................................17
Using the Auto-Tuning Feature ..............................................................................................................................18
Entering an Alarm Setting ......................................................................................................................................19
Troubleshooting.............................................................................................................................................................20
Part Numbers ................................................................................................................................................................20
ProcessMate T10 Temperature Controller .................................................................................................................20
Compatible Nozzle Heaters .......................................................................................................................................20
Replacement Parts........................................................................................................................................................21
Technical Data ...............................................................................................................................................................21

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Introduction
The ProcessMate T10 temperature controller is used to control the nozzle heater for Nordson EFD Liquidyn valves.
This manual provides only the basic information needed to place the temperature controller into operation quickly.
To make additional adjustments to the settings, refer to the manufacturer's operating instructions:
www.nordsonefd.com/KT4TempController
NOTE: Use only the Liquidyn nozzle heaters compatible with the T10 controller. Refer to "Compatible Nozzle
Heaters" on page20.

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Nordson EFD Product Safety Statement
The safety messages that follow have a CAUTION level hazard.
Failure to comply may result in minor or moderate injury.
CAUTION
READ MANUAL
Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment-
specic warnings, cautions, and instructions are included in equipment documentation where
appropriate. Make sure these instructions and all other equipment documents are accessible to
persons operating or servicing equipment.
The safety message that follows has a WARNING level hazard.
Failure to comply could result in death or serious injury.
WARNING
ELECTRIC SHOCK
Risk of electric shock. Disconnect power before removing covers and / or disconnect, lock out, and
tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut
down all equipment immediately. Do not restart the equipment until the problem has been identied
and corrected.
MAXIMUM AIR PRESSURE
Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100 psi).
Excessive air input pressure may damage the equipment. Air input pressure is intended to be applied
through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).
RELEASE PRESSURE
Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized
systems or components.
BURNS
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be
avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure
to avoid contact with hot metal surfaces can result in personal injury.

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Nordson EFD Product Safety Statement (continued)
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following elements.
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use
halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.
High Pressure Fluids
High pressure uids, unless they are safely contained, are extremely hazardous. Always release uid pressure before
adjusting or servicing high pressure equipment. A jet of high pressure uid can cut like a knife and cause serious
bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.
WARNING
Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury.
• Show the doctor the following note.
• Tell the doctor what kind of material you were dispensing.
Medical Alert — Airless Spray Wounds: Note to Physician
Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do
not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the
bloodstream.
Qualified Personnel
Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by
qualied personnel. Qualied personnel are those employees or contractors who are trained to safely perform
their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of
performing their assigned tasks.

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Nordson EFD Product Safety Statement (continued)
Intended Use
Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may
result in injury to persons or damage to property. Some examples of unintended use of equipment include:
• Using incompatible materials.
• Making unauthorized modications.
• Removing or bypassing safety guards or interlocks.
• Using incompatible or damaged parts.
• Using unapproved auxiliary equipment.
• Operating equipment in excess of maximum ratings.
• Operating equipment in an explosive atmosphere.
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the
equipment is used in a manner not specied by Nordson EFD, the protection provided by the equipment may be
impaired.
Personal Safety
To prevent injury, follow these instructions:
• Do not operate or service equipment unless you are qualied.
• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are
operating properly. Do not bypass or disarm any safety devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply
and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent
unexpected movement.
• Make sure spray areas and other work areas are adequately ventilated.
• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away
from the body or face. Store syringe barrels with the tip pointing down when they are not in use.
• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for
safe handling and use of materials and use recommended personal protection devices.
• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot
surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise
guarded for practical reasons.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust port
noise over long periods of time.

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Nordson EFD Product Safety Statement (continued)
Fire Safety
To prevent a re or explosion, follow these instructions:
• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until
the cause has been identied and corrected.
• Do not smoke, weld, grind, or use open ames where ammable materials are being used or stored.
• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat
monitoring and limiting devices are working properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local
codes or the SDS for guidance.
• Do not disconnect live electrical circuits when working with ammable materials. Shut off power at a disconnect
switch rst to prevent sparking.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
Preventive Maintenance
As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple
preventive maintenance checks:
• Periodically inspect tube-to-tting connections for proper t. Secure as necessary.
• Check tubing for cracks and contamination. Replace tubing as necessary.
• Check all wiring connections for looseness. Tighten as necessary.
• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT USE
strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.
• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular
maintenance.
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this
manual. Return faulty or defective units to Nordson EFD for replacement.
• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD
representative for information and advice.

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Important Disposable Component Safety Information
All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps,
and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will
compromise dispensing accuracy and may increase the risk of personal injury.
Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to
the following guidelines:
• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).
• Dispose of components according to local regulations after one-time use.
• Do not clean components with strong solvents (MEK, acetone, THF, etc.).
• Clean cartridge retainer systems and barrel loaders with mild detergents only.
• To prevent uid waste, use Nordson EFD SmoothFlow™pistons.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following
steps:
1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and
relieve pressure.
2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson
EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.
3. Identify the reason for the malfunction and correct it before restarting the system.
Disposal
Dispose of equipment and materials used in operation and servicing according to local codes.
Nordson EFD Product Safety Statement (continued)

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Equipment-Specific Safety Information
The following safety information is specic to the ProcessMate T10 controller.
Use only the Liquidyn nozzle heaters compatible with the T10 controller. Refer to "Compatible Nozzle Heaters" on
page20. When using other types of heaters, a fault-free operation cannot be guaranteed. The warranty claim
expires.
CAUTION
General
• Before use, read the complete operating instructions and all safety instructions to ensure safe and correct usage.
• Observe all safety instructions.
• The pictures and illustrations used in this manual may differ from the actual product.
Intended Use
• The controller may only be operated indoors.
• The controller may not be operated in explosive areas or with explosive media.
• Do not expose the controller to direct heat sources.
Operating Conditions
• Operate heaters only within the approved temperature range. Refer to "Specications" on page11.
• Use only heaters that are distributed by Nordson EFD specically for this micro-dispensing valve.
• Do not subject the valve needle to force, knocks, or impact.
• Avoid long shutdown periods with the system switched on.
• Do not operate the valve in a dry condition (without dispensing material).
Controller Operation
• Operate the controller only when it is in good working order and in accordance with the operating conditions
specied above.
• Operate the controller only when all safety devices and safety components are installed correctly and fully
functional.
Controller Faults
In the event of a fault in the power supply and / or damage to the electrical equipment, do the following:
1. Immediately switch OFF the controller and lock out electrical power to the controller.
2. Determine the cause of the fault condition and immediately rectify.
Nordson EFD Product Safety Statement (continued)

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Specifications
NOTE: Specications and technical details are subject to engineering change without prior notication.
Item Specification
Cabinet size 65Wx 105Hx 204Dmm (2.6Wx 4.1Hx 8.0D")
Weight 0.9 kg (2.0 lb)
Electrical power input 24 VDC, 3.75 Amp minimum
Electrical input connector Lumberg KV50/6
External power adapter Fixed-voltage power supply and power cord: 24 VDC, 3.75 Amp input;
24 VDC, 3.75 Amp, 90 W maximum output
Temperature control 0–200° C (32–392° F)
NOTE: This is a user-programmable setting to control the temperature of
the nozzle heater.
Housing Aluminum
Ambient operating
conditions
Temperature: 0–40° C (32–104° F)
Humidity: 10–80%
Storage temperature: 10–60° C (50–140° F)
Product classication IP40
Protection Class III
Approvals CE

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Operating Features
Heater connection
(for nozzle heater)
Port Description
Heater 4-pin M5 / M8 heater cable connection
Power 7-pin power connection
1 ProcessMate T10 temperature controller
2 Power cord and power supply (external power adapter)
1
Installation
Use this section in tandem with any other system component operating manuals to install all components of the
system.
Unpack the System Components
2
Power connection
(24 VDC)
Fuse (T4A)
Control panel (refer to "Control Panel
Keys" on page14 for details)

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Installation (continued)
Nozzle heater cable
Make the System Connections
All connections are located on the rear panel of the controller. The step numbers below correspond to the diagram
callouts.
1. Ensure that the valve is properly installed and supplied with uid. Refer to the valve manual for valve installation
instructions.
2. Connect the power cord and power supply to the POWER connection to supply the controller with 24VDC
power.
3. Connect the nozzle heater cable to the Heater connection. Refer to the valve manual for nozzle heater
installation instructions.
After connecting the operating voltage, the controller will run a self-diagnosis for about 3 seconds. In the
process value display the sensor identication and temperature units will be displayed. The setpoint display
shows the upper measuring range limit. During the self test, all outputs and indicators are turned off. The control
procedure starts only after successful diagnosis. Process (PV) and set (SV) values are displayed.
Power supply
Output: 24 VDC, 3.75 Amp
3
2

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Operation
Basic Functions
• The T10 temperature display shows the process value (actual temperature) and the temparature setpoint value.
The temperature setpoint can be adjusted from 0–200° C (0–392° F).
• The temperature controller has an alarm output that activates (opens) an isolated contact in case of an adjustable
control deviation, thus transmitting the alarm state to a higher-level controller.
• The controller has an automatic self-optimization (auto-tuning) function, which allows a step response to the
respective outer conditions. The control behavior corresponds to that of a PID controller.
Up key
Down key
OUT/OFF key
MODE key
Display (refer to "Home Screen" on
page15) for details.
Control Panel Keys
MODE key Switches between parameters and saves the setting.
OUT/OFF key Switches the temperature controller ON or OFF.
Down key Reduces the numeric value.
Up key Increases the numeric value.

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Item Indicator Description Function
1PV Process value Actual temperature of the nozzle heater. The process value is
displayed in green.
2SV Set value Setpoint temperature of the nozzle heater. The set value is displayed
in green.
3T/R Communication For models with the communication function, ashes yellow when
data is transferred.
4AT Auto Tuning
Automatic adjustment of the P (proportional), I (integral),
D(derivative), and ARW (anti-reset windup) values. During self-
optimization or auto reset (auto tuning), this light ashes yellow.
5OUT1 Output 1
If the OUT1 control output or the heating current output is activated,
this indicator turns green. (With DC output, this indicator blinks in
intervals of 0.25 s.)
6OUT2 Output 2 If the OUT2 control output is enabled, this indicator turns yellow.
7EVT1 Event 1 If the A1 alarm output is activated, this indicator turns red.
8EVT2 Event 2 If the A2 alarm output or the heating current alarm output is enabled,
this light turns red.
Operation (continued)
Home Screen
2
1
3
4
5
6
7
8

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Viewing or Changing Parameters
The temperature controller is already preset at the factory. You only need to change the temperature setpoint value.
If needed, procedures for auto-tuning and setting the alarm are also provided.
NOTE: To make additional adjustments to the settings, refer to the manufacturer's operating instructions:
www.nordsonefd.com/KT4TempController
Operation (continued)
Process Value (PV) (actual temperature) (top)
Set Value (SV) (setpoint temperature) (bottom)
Switching On the Controller
To switch on the temperature controller, press and hold OUT/OFF for 3 seconds.
The Home screen appears to show the PV (actual temperature) and SV (the user-programmed temperature setpoint).

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Operation (continued)
Adjusting the Temperature Setpoint
The temperature setpoint value species the desired temperature of the nozzle heater.
Action / Comment Display Reference Image
Home screen
PV = Actual temperature
SV = Setpoint temperature
Press MODE once.
The SV (set value) screen appears.
Press the UP or DOWN ARROW to adjust the
value.
Press MODE to save the setting.
The display returns to the Home screen and shows
the new temperature setpoint.
Operation (continued)

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Operation (continued)Operation (continued)
Using the Auto-Tuning Feature
With self-optimization (auto-tuning), the P (proportional), I (integral), D (derivative), and ARW (anti-reset windup)
values are automatically adjusted and readjusted based on the user-specied parameter settings. ARW prevents
overload caused by the integral function at the beginning of the PID control.
Action / Comment Display Reference Image
Home screen
PV = Actual temperature
SV = Setpoint temperature
Simultaneously press and hold the MODE and UP
ARROW keys. +
The selection screen appears.
SV shows four dashes (- - - -).
c
Press the UP ARROW one (1) time so that AT
appears next to SV. >
Press MODE to save the setting.
Wait while the system auto-tunes itself. AT ashes
during auto-tuning.
When the display returns to the Home screen, auto-
tuning is complete.

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Operation (continued)Operation (continued)
Entering an Alarm Setting
The alarm setting is a positive or negative differential that sets the value at which the alarm is triggered (the EVT1
indicator ashes).
Action / Comment Display Reference Image
Home screen
PV = Actual temperature
SV = Setpoint temperature
Simultaneously press and hold the MODE and UP
ARROW keys. +
The selection screen appears.
SV shows four dashes (- - - -).
c
Press the UP ARROW six (6) times until A1 appears
next to SV. >
Press the UP or DOWN ARROWS until the desired
alarm value appears next to SV. A long press on the
up or down keys activates fast run. >
Press MODE to save the selection.
The display returns to the Home screen.
When an alarm is triggered, the EVT1 indicator
ashes.

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Troubleshooting
This troubleshooting table covers the most commonly encountered issue. If the table does not help you correct the
issue, contact Nordson EFD.
Problem Possible Cause Corrective Action
Heater not working Current limit for the power
supply (via external power
cable) set too low
Ensure that the current limit does not impede
the current.
Cable not connected Ensure that the heater cable is properly
connected and secure.
Part Numbers
ProcessMate T10 Temperature Controller
Part # Description
7825171 ProcessMate T10 temperature controller
Compatible Nozzle Heaters
Use only the following Liquidyn nozzle heaters. When using other types of heaters, a fault-free operation cannot be
guaranteed. The warranty claim expires.
CAUTION
Part # Description Material Item
7825154 Nozzle heater kit, small, M5, straight plug n/a
The kit includes the heater
element, retaining nut, plug,
O-ring, and heater key.
7825155 Nozzle heater kit, small, M5, 90-degree plug n/a
7825149 Nozzle heater kit, standard, M5, straight plug n/a
7825150 Nozzle heater kit, standard, M5, 90-degree plug n/a
7825222
Nozzle heater kit, large, M5
NOTE: This larger heater element heats the material
farther up into the supply tubing, allowing more
uid to be heated before it is dispensed.
n/a
7825153 Nozzle heater element, small, M5 Aluminum
7825148 Nozzle heater element, standard, M5 Aluminum
7825152 Nozzle heater element, standard, M8 Aluminum