Nordson Trilogy User manual

TrilogyrAir-Assisted Airless LT
Manual Spray Gun
Customer Product Manual
Part 1601052-03
Issued 02/16
NORDSON CORPORATION AMHERST, OHIO USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Part 1601052-03 E2016 Nordson Corporation
Table of Contents
Safety 1.......................................
Qualified Personnel 1.........................
Intended Use 1..............................
Regulations and Approvals 1..................
Personal Safety 2............................
High-Pressure Fluids 2.....................
Fire Safety 3................................
Halogenated Hydrocarbon Solvent Hazards 4.
Action in the Event of a Malfunction 4...........
Disposal 4..................................
Description 5..................................
Specifications 5..............................
Declaration of Conformity 6.....................
Installation 6..................................
Operation 7...................................
Gun Operation 7.............................
Atomizing Air Adjustment 8....................
Fan Pattern Adjustment 8.....................
Air Cap Adjustment 8.........................
Coating Tips 8...............................
Atomizing Air Trigger Adjustment 9.............
Maintenance 10................................
Spray Gun Flushing 10........................
Nozzle Cleaning 10...........................
Filter Cleaning 10.............................
Lubrication 11................................
Troubleshooting 11.............................
Repair 12......................................
Preparation 12................................
Air Cap and Nozzle Replacement 12............
Needle Replacement 12.......................
Needle Cup Seal Replacement 13...............
Air Valve Seal Replacement 13.................
Nozzle Seal Ring Replacement 13..............
Parts 14.......................................
Nozzles 16......................................
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2012. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Trilogy, Nordson and the Nordson logo are registered trademarks of
Nordson Corporation.
All other trademarks are the property of their respective owners.

Change Record i
Part 1601052-03
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Change Record
Revision Date Change
02 12/15 Updated part number 1601143.
03 02/16 Removed obsolete part numbers.

Change Record
ii
Part 1601052-03 E2016 Nordson Corporation

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Part 1601052-03
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TrilogyrAir-Assisted Airless LT Manual Spray Gun
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, is
accessible to persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials
Smaking unauthorized modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.

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Personal Safety
To prevent injury follow these instructions.
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SKeep clear of moving equipment. Before adjusting or servicing moving
equipment, shut off the power supply and wait until the equipment
comes to a complete stop. Lock out power and secure the equipment to
prevent unexpected movement.
SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components. Disconnect, lock out,
and tag switches before servicing electrical equipment.
SWhile operating manual spray guns, make sure you are grounded.
Wear electrically conductive gloves or a grounding strap connected to
the gun handle or other true earth ground. Do not wear or carry metallic
objects such as jewelry or tools.
SIf you receive even a slight electrical shock, shut down all electrical or
electrostatic equipment immediately. Do not restart the equipment until
the problem has been identified and corrected.
SObtain and read Safety Data Sheets (SDS) for all materials used.
Follow the manufacturer’s instructions for safe handling and use of
materials, and use recommended personal protection devices.
SMake sure the spray area is adequately ventilated.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
High-Pressure Fluids
High-pressure fluids, unless they are safely contained, are extremely
hazardous. Always relieve fluid pressure before adjusting or servicing high
pressure equipment. A jet of high-pressure fluid can cut like a knife and
cause serious bodily injury, amputation, or death. Fluids penetrating the
skin can also cause toxic poisoning.
If you suffer a fluid injection injury, seek medical care immediately. If
possible, provide a copy of the SDS for the injected fluid to the health care
provider.
The National Spray Equipment Manufacturers Association has created a
wallet card that you should carry when you are operating high-pressure
spray equipment. These cards are supplied with your equipment. The
following is the text of this card:

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WARNING: Any injury caused by high pressure liquid can be serious. If
you are injured or even suspect an injury:
SGo to an emergency room immediately.
STell the doctor that you suspect an injection injury.
SShow him this card
STell him what kind of material you were spraying
MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN
Injection in the skin is a serious traumatic injury. It is important to treat the
injury surgically as soon as possible. Do not delay treatment to research
toxicity. Toxicity is a concern with some exotic coatings injected directly into
the bloodstream.
Consultation with a plastic surgeon or a reconstructive hand surgeon may
be advisable.
The seriousness of the wound depends on where the injury is on the body,
whether the substance hit something on its way in and deflected causing
more damage, and many other variables including skin microflora residing
in the paint or gun which are blasted into the wound. If the injected paint
contains acrylic latex and titanium dioxide that damage the tissue’s
resistance to infection, bacterial growth will flourish. The treatment that
doctors recommend for an injection injury to the hand includes immediate
decompression of the closed vascular compartments of the hand to release
the underlying tissue distended by the injected paint, judicious wound
debridement, and immediate antibiotic treatment.
Fire Safety
To avoid a fire or explosion, follow these instructions.
SGround all conductive equipment. Use only grounded air and fluid
hoses. Check equipment and workpiece grounding devices regularly.
Resistance to ground must not exceed one megohm.
SShut down all equipment immediately if you notice static sparking or
arcing. Do not restart the equipment until the cause has been identified
and corrected.
SDo not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
SDo not heat materials to temperatures above those recommended by
the manufacturer. Make sure heat monitoring and limiting devices are
working properly.

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Fire Safety (contd)
SProvide adequate ventilation to prevent dangerous concentrations of
volatile particles or vapors. Refer to local codes or your material SDS
for guidance.
SDo not disconnect live electrical circuits when working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
SShut off electrostatic power and ground the charging system before
adjusting, cleaning, or repairing electrostatic equipment.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that
contains aluminum components. Under pressure, these solvents can react
with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following
elements:
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check your material SDS or contact your material supplier for more
information. If you must use halogenated hydrocarbon solvents, contact
your Nordson representative for information about compatible Nordson
components.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out system electrical power. Close hydraulic and
pneumatic shutoff valves and relieve pressures.
SIdentify the reason for the malfunction and correct it before restarting the
system.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.

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Description
The Trilogy Air-Assisted Airless LT Manual Spray Gun is a compressed-air
operated high-pressure manual spray gun for the application of sprayable
fluids at pressures up to 200 bar (2900 psi).
Specifications
Item Specification
Fittings Fluid: 1/2−20 JIC (US), 1/4 NPSM (EU)
Air: 1/4 NPT (US), G 1/4 (EU)
Maximum Air Pressure 8 bar (116 psi)
Recommended Atomizing Air
Pressure
1.5−3 bar (21−43.5 psi)
Maximum Material Pressure 200 bar (2900 psi)
Maximum Material Temperature Without protective gloves: 40 _C (104 _F)
With protective gloves: 60 _C (140 _F)
Material Consumption Depends on nozzle size and pump pressure:
Nozzle Size: 0.23 mm
Air Pressure: 2 bar (29 psi)
Material Pressure: 100 bar (1,450 psi)
Viscosity: 45 sec in 4 mm DIN−Becher
Material Flow Rate: about 0.26 l/m
Round Pattern Air Consumption 1 bar (14 psi): 6 m3/h, 84 l/min (3 cfm)
2 bar (29 psi): 8.1 m3/h, 136 l/min (4.8 cfm)
3 bar (43.5 psi): 11.1 m3/h, 185 l/min (6.5 cfm)
Flat Pattern Air Consumption 1 bar (14 psi): 4.3 m3/h, 72.0 l/min (2.5 cfm)
2 bar (29 psi): 6.9 m3/h, 115.0 l/min (4.0 cfm)
3 bar (43.5 psi): 9.2 m3/h, 154.0 l/min (5.4 cfm)
Round Pattern Sound Pressure
Level (A) 1 bar (14 psi): 67 dB/A 1.5 bar (22 psi): 71 d/Ba
2.5 bar (36 psi): 78 Db/a
Flat Pattern Sound Pressure
Level (A) 1 bar (14 psi): 69 dB/A 1.5 bar (22 psi): 74 d/Ba
2.5 bar (36 psi): 79 Db/a
(A) Sound pressure level measurements and specifications are in accordance with Third regulation to
apparatus safety law DIN 45635 part 1/04.84.

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CE DECLARATION OF CONFORMITY
according to the EC Guidelines for Machines
Nordson Corporation,
Westlake, Ohio, USA,
declares under our sole responsibility that the product: Trilogy Manual Spray Guns
Models: AAA, AAA LT, GP, AC, AS and LVLP Gravity Fed, AS and LVLP Siphon Fed
SConforms with the relevant regulations of the EC machine guidelines (2006/42/EC), including their changes at this time period.
SConforms with further relevant regulations of the EC machine guidelines including their changes at this time period.
SDirective 94/9/EC – Equipment in explosion endangered environments. Use in zone 1; equipment of category 2
SThe following harmonized standards ( or parts from this ) were used:
SDIN EN ISO 12100, 2011: Safety of machines
SEN 349 Minimum distances to avoid stem presses
SDIN EN ISO 3741 Noise formation
SISO 7731 Noise protection regulations
SDIN EN 1953, 1998-12 Spraying apparatus for coating materials – Safety requirements
SDIN EN 13463-1 Non electric devices for using in explosion endangered areas
SThe following national technical standards and specifications were used:
SEN 614 Ergonomic formation basic principles
Justin Hall 1 March 2012
Engineering Manager,
Industrial Coating Systems
Nordson Authorized Representative in the EU
Contact: Operations Manager
Industrial Coating Systems
Nordson Deutschland GmbH
Heinrich-Hertz-StraBe 42-44
D-40699 Erkrath
Installation
Connect air and fluid hoses as follows:
SAir hose to handle inlet fitting, thread size 1/4 NPT (US) or G 1/4 in.
(metric).
Use an air filter/separator to condition your air supply. Clean and dry air
enhances spray quality and extends the life of the spray gun.
SFluid hose to hose connector, thread size 1/2−20 JIC.
Use only approved high-pressure fluid hoses. The fluid connection uses
a ball-bearing swivel; make sure the connection is tight.