Nortel Ethernet Routing Switch 8000Series Assembly Instructions

Nortel Ethernet Routing Switch 8600
Installing and Maintaining the
Ethernet Routing Switch 8000
Series Chassis
NN46205-303 316314-F Rev 02
.

Document status: Standard
Document version: 01.01
Document date: 2 January 2007
Copyright © 2007, Nortel Networks
All Rights Reserved.
Sourced in Canada and the United States of America

3
Contents
New in this release 7
Introduction 9
Prerequisites 9
Regulatory information 9
Ethernet Routing Switch 8000 Series hardware components 17
8010co chassis 17
8010 chassis 19
8006 chassis 21
8003 chassis 23
Power supplies 24
Fan trays 25
Installing the 8010, 8006, and 8003 chassis 27
Preparing to install the 8010, 8006, and 8003 chassis 27
Shipment contents 27
Other equipment 30
Site requirements 31
Space requirements 31
AC input electrical requirements (8010, 8006 and 8003 chassis) 31
DC input electrical requirements (8010 and 8006 chassis) 31
Environmental requirements 32
Installing the chassis 32
Positioning the 8010, 8006, and 8003 chassis on a flat surface 33
Mounting the 8010, 8006, and 8003 chassis in an equipment rack 33
Installing the cable management brackets 39
Installing the 8010co chassis 43
Preparing to install the 8010co chassis 43
Shipment contents 44
Other equipment 45
Site requirements 46
Installing the chassis 47
Mounting the 8010co chassis in a two-post rack 48
Installing the cable management brackets 55
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

4Contents
Grounding the 8010co chassis 57
Connecting the ground cables to the rack grounding strip 62
Operating the Ethernet Routing Switch 8000 Series 63
Turning the Ethernet Routing Switch 8000 Series on and off 63
Turning DC power supplies on and off 63
Turning AC power supplies on and off 65
Verifying a successful installation 66
Configuring the chassis to operate in default, M, or R mode 67
Resetting the Ethernet Routing Switch 8000 Series 67
Installing removable flash memory cards 67
Removing removable flash memory cards 69
Protecting memory card files 70
Replacing an air filter (8010co chassis only) 71
Removing and inserting an air filter (8010co chassis only) 72
Troubleshooting 73
LED indications of problems 74
Apparent module failure 75
Failure to get a login prompt from the Console port 76
Cable connection problems 76
Part numbers 79
Technical specifications for the Ethernet Routing Switch 8000
Series 81
Model 8003AC power supply 81
Model 8004AC power supply 82
Model 8005AC power supply 83
Model 8004DC power supply 84
Model 8005DC power supply 84
Ethernet Routing Switch 8600 component input power 85
Input power consumption example: 8010 chassis 86
8004AC power supply example 87
8004DC power supply example 87
Input power consumption example: 8006 chassis 87
8005AC power supply example 88
8005DC power supply example 89
8010co chassis 89
Physical specifications 89
Network Equipment Building Standard 90
Environmental specifications 90
Maximum airflow 90
International regulatory requirements 90
8010 chassis 91
Physical specifications 92
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

Contents 5
Environmental specifications 92
International regulatory requirements 92
8006 chassis 93
Physical specifications 94
Environmental specifications 94
International regulatory requirements 94
8003 chassis 95
Physical specifications 96
Environmental specifications 96
International regulatory requirements 96
Index 98
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
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6Contents
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

7
New in this release
The following sections detail what is new in Installing and Maintaining the
Ethernet Routing Switch 8000 Series Chassis (NN45205-303) for release
4.1:
•"Features" (page 7)
•"Other changes" (page 7)
Features There are no feature-related changes to this document for this release.
Other changes
See the following sections for information about changes that are not
feature-related:
Part numbers
The table "Chassis shipping accessories: 8010, 8006, 8003" (page 28)is
updated with part numbers.
Document changes
This document is reformatted to comply with Nortel Customer
Documentation Standards.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

8New in this release
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

9
Introduction
The Nortel Ethernet Routing Switch 8000 Series chassis provides the
physical framework for the Ethernet Routing Switch 8000 Series modules.
When switch modules are installed in the chassis, the resulting network
switch provides a range of data speeds and high performance switching
and routing features.
This guide provides instructions on how to install the Ethernet Routing
Switch 8000 Series chassis in an equipment rack and how to install and
replace fan trays, power supplies, modules, gigabit interface converters, and
media-dependent adapters. This guide also describes some of the routine
tasks of operating the Ethernet Routing Switch 8000 Series and includes
technical specifications for the chassis and modules.
Prerequisites
This guide is intended for qualified service personnel who install an Ethernet
Routing Switch 8000 Series chassis for the first time, or who need to install
or replace any Ethernet Routing Switch 8000 Series customer-replaceable
unit (CRU) in the chassis.
Before you install the Ethernet Routing Switch 8000 Series chassis, ensure
that all network wiring has been installed on the premises using standard
cable-system practices.
Regulatory information
International regulatory statements of conformity
This is to certify that the Nortel Networks 8000 Series chassis and
components installed within the chassis were evaluated to the international
regulatory standards for electromagnetic compliance (EMC) and safety and
were found to have met the requirements for the following international
standards:
•EMC—Electromagnetic Emissions—CISPR 22, Class A
•EMC—Electromagnetic Immunity—CISPR 24
•Electrical Safety—IEC 60950, with CB member national deviations
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
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10 Introduction
Further, the equipment has been certified as compliant with the national
standards as detailed below.
National electromagnetic compliance (EMC) statements of compliance
FCC statement (USA only)
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the Federal Communications
Commission (FCC) rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated
in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy. If it is not installed and used in accordance
with the instruction manual, it may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely
to cause harmful interference, in which case users will be required to take
whatever measures may be necessary to correct the interference at their
own expense.
ICES statement (Canada only)
Canadian Department of Communications Radio Interference
Regulations This digital apparatus (8000 Series chassis and installed
components) does not exceed the Class A limits for radio-noise emissions
from digital apparatus as set out in the Radio Interference Regulations of
the Canadian Department of Communications.
Règlement sur le brouillage radioélectrique du ministère des
Communications Cet appareil numérique (8000 Series chassis) respecte
les limites de bruits radioélectriques visant les appareils numériques de
classe A prescrites dans le Règlement sur le brouillage radioélectrique du
ministère des Communications du Canada.
CE marking statement (Europe only)
EN 55 022 statements This is to certify that the Nortel Networks 8000
Series chassis and components installed within the chassis are shielded
against the generation of radio interference in accordance with the
application of Council Directive 89/336/EEC. Conformity is declared by the
application of EN 55 022 Class A (CISPR 22).
ATTENTION
This is a Class A product. In a domestic environment, this product may cause
radio interference, in which case, the user may be required to take appropriate
measures.
Achtung:
Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können
bei Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der
Benutzer für entsprechende Gegenmaβnahmen verantwortlich ist.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

Regulatory information 11
Attention:
Ceci est un produit de Classe A. Dans un environnement domestique, ce produit
risque de créer des interférences radioélectriques, il appartiendra alors à
l’utilisateur de prendre les mesures spécifiques appropriées.
EN 55 024 statement This is to certify that the Nortel Networks 8000
Series chassis is shielded against the susceptibility to radio interference
in accordance with the application of Council Directive 89/336/EEC.
Conformity is declared by the application of EN 55 024 (CISPR 24).
EC Declaration of Conformity This product conforms to the provisions
of the R&TTE Directive 1999/5/EC.
VCCI statement (Japan/Nippon only)
This is a Class A product based on the standard of the Voluntary Control
Council for Interference (VCCI) for information technology equipment. If this
equipment is used in a domestic environment, radio disturbance may arise.
When such trouble occurs, the user may be required to take corrective
actions.
BSMI statement for 8010, 8006 and 8003 chassis (Taiwan only)
This is a Class A product based on the standard of the Bureau of Standards,
Metrology and Inspection (BSMI) CNS 13438, Class A.
MIC notice for 8010, 8006, 8003 chassis (Republic of Korea only)
This device has been approved for use in Business applications only per
the Class A requirements of the Republic of Korea Ministry of Information
and Communications (MIC). This device may not be sold for use in a
non-business application.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

12 Introduction
National safety statements of compliance
CE marking statement (Europe only)
EN 60 950 statement This is to certify that the Nortel Networks 8000
Series chassis and components installed within the chassis are in
compliance with the requirements of EN 60 950 in accordance with the Low
Voltage Directive. Additional national differences for all European Union
countries have been evaluated for compliance. Some components installed
within the 8000 Series chassis may use a nickel-metal hydride (NiMH)
and/or lithium-ion battery. The NiMH and lithium-ion batteries are long-life
batteries, and it is very possible that you will never need to replace them.
However, should you need to replace them, refer to the individual component
manual for directions on replacement and disposal of the battery.
NOM statement 8010, 8006, and 8003 chassis (Mexico only)
The following information is provided on the devices described in this
document in compliance with the safety requirements of the Norma Oficial
Méxicana (NOM):
Exporter: Nortel Networks, Inc.
4655 Great America Parkway
Santa Clara CA 95054 USA
Importer: Nortel Networks de México, S.A. de C.V.
Avenida Insurgentes Sur #1605
Piso 30, Oficina
Col. San Jose Insurgentes
Deleg-Benito Juarez
México D.F. 03900
Tel: [phone]
Fax: [phone]
Input: Model 8003AC:
100-240 VAC, 50-60 Hz, 9 A max. per power supply
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

Regulatory information 13
Model 8004AC:
100-240 VAC, 50 to 60 Hz, 12-6 A max. per power
supply
single supply, single supply + one redundant
supply, two supplies, or two + one redundant supply
configuration
Model 8005AC:
100 to 120 VAC, 50 to 60 Hz, 16 A max. per power
supply
200 to 240 VAC, 50 to 60 Hz, 9.5 A max. per power
supply
single supply, single supply + one redundant
supply, two supplies, or two + one redundant supply
configuration
Model 8004DC:
-48 VDC, 29 A
single supply, single supply + one redundant
supply, two supplies, or two + one redundant supply
configuration
Model 8005DC:
-48 VDC, 42 A
single supply, single supply + one redundant
supply, two supplies, or two + one redundant supply
configuration
Información NOM (unicamente para México)
La información siguiente se proporciona en el dispositivo o en los
dispositivos descritos en este documento, en cumplimiento con los
requisitos de la Norma Oficial Méxicana (NOM):
Exportador: Nortel Networks, Inc.
4655 Great America Parkway
Santa Clara, CA 95054 USA
Importador: Nortel Networks de México, S.A. de C.V.
Avenida Insurgentes Sur #1605
Piso 30, Oficina
Col. San Jose Insurgentes
Deleg-Benito Juarez
México D.F. 03900
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

14 Introduction
Tel: [phone]
Fax: [phone]
Embarcar a: Model 8003AC:
100-240 VCA, 50-60 Hz, 9 A max. por fuente de poder
Model 8004AC:
100-240 VCA, 50 - 60 Hz, 12-6 A max. por fuente de
poder
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Model 8005AC:
100 - 120 VCA, 50 -60 Hz, 16 A max. por fuente de
poder
200 - 240 VCA, 50 - 60 Hz, 9.5 A max. por fuente de
poder
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Model 8004DC:
-48 VCD, 29 A
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Model 8005DC:
-48 VCD, 42 A
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Denan statement (Japan/Nippon only)
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

Navigation 15
Navigation
•"Ethernet Routing Switch 8000 Series hardware components" (page 17)
•"Installing the 8010, 8006, and 8003 chassis" (page 27)
•"Installing the 8010co chassis" (page 43)
•"Operating the Ethernet Routing Switch 8000 Series" (page 63)
•"Part numbers" (page 7)
•"Technical specifications for the Ethernet Routing Switch 8000 Series"
(page 81)
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

16 Introduction
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

17
Ethernet Routing Switch 8000 Series
hardware components
Each Ethernet Routing Switch 8000 Series chassis consists of a sheet
metal enclosure, a backplane, and a power backplane. The number of bays
for power supplies and the number of fan trays depends on the chassis type.
The Ethernet Routing Switch 8000 Series chassis includes the following
chassis types:
•8010co chassis
•8010 chassis
•8006 chassis
•8003 chassis
This section includes the following topics:
•"8010co chassis" (page 17)
•"8010 chassis" (page 19)
•"8006 chassis" (page 21)
•"8003 chassis" (page 23)
•"Power supplies" (page 24)
•"Fan trays" (page 25)
8010co chassis
As shown in the figure "8010co chassis and components" (page 19), the
8010co chassis provides eight slots for installing Ethernet Routing Switch
8600 interface modules, and two slots for installing the 8691SF or 8692SF
switch fabric modules. Slots are numbered from left to right. You can install
Ethernet Routing Switch 8600 interface modules in slots 1 through 4 and
in slots 7 through 10. Slots 5 and 6 are reserved for Ethernet Routing
Switch 8000 Series switch fabric modules. For complete information about
Ethernet Routing Switch 8600 modules and instructions for installing them,
see Installing Ethernet Routing Switch 8600 Modules (NN46205-304).
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

18 Ethernet Routing Switch 8000 Series hardware components
The 8010co chassis has three bays for either AC or DC power supplies. The
8010co chassis supports the following AC power supplies:
•8004AC
•8005AC
The 8010co chassis supports the following DC power supplies:
•8004DC
•8005DC
CAUTION
The 8004 and 8005 power supplies have different power ratings.
Therefore, Nortel recommends that you do not operate the
Ethernet Routing Switch 8000 Series chassis with a mix of power
supply models (8004 and 8005).
If you upgrade the Ethernet Routing Switch 8000 Series and have
a redundant power configuration, you can hot-swap the 8004
power supply with the 8005 power supply while the Ethernet
Routing Switch 8000 Series remains in operation. Do not operate
the chassis with a mix of power supply models for an extended
period of time.
Upgrade the power supplies before you upgrade the modules.
For complete information about the Ethernet Routing Switch power supplies
and instructions for installing them, see Installing an AC Power Supply in
an 8000 Series Chassis (NN46205-306) or Installing a DC Power Supply in
an 8000 Series Chassis (NN46205-307). The 8010co chassis has two fan
trays for cooling [see Installing a Fan Tray in an Ethernet Routing Switch
8000 Series Chassis (NN46205-302)]. The figure "8010co chassis and
components" (page 19) also shows the location of customer-replaceable
components in the 8010co chassis.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

8010 chassis 19
8010co chassis and components
8010 chassis
As shown in the figure "8010 chassis and components" (page 21), the 8010
chassis provides eight slots for installing interface modules and two slots
for installing Ethernet Routing Switch 8691SF or 8692SF switch fabric
modules. Slots are numbered from the top down. You can install Ethernet
Routing Switch 8600 interface modules in slots 1 through 4 and in slots 7
through 10. Slots 5 and 6 are reserved for Ethernet Routing Switch 8000
Series switch fabric modules.
For complete information about Ethernet Routing Switch 8600 modules
and instructions for installing them, see Installing Ethernet Routing Switch
8600 Modules (NN46205-304).
The 8010 chassis has three bays for either AC or DC power supplies. The
8010 chassis supports the following AC power supplies:
•8001AC (discontinued)
•8004AC
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.

20 Ethernet Routing Switch 8000 Series hardware components
•8005AC
The 8010 chassis supports the following DC power supplies:
•8002DC (discontinued)
•8004DC
•8005DC
CAUTION
Nortel does not support 8001AC and 8002DC power supplies with
R modules. R modules installed in the 8006, 8010, or 8010co
chassis require the 8004AC, 8004DC, 8005AC, or 8005DC power
supplies.
CAUTION
The 8004 and 8005 power supplies have different power ratings.
Therefore, Nortel recommends that you do not operate the
Ethernet Routing Switch 8000 Series chassis with a mix of power
supply models (8004 and 8005).
If you upgrade the Ethernet Routing Switch 8000 Series and have
a redundant power configuration, you can hot-swap the 8004
power supply with the 8005 power supply while the Ethernet
Routing Switch 8000 Series remains in operation. Do not operate
the chassis with a mix of power supply models for an extended
period of time.
Upgrade the power supplies before you upgrade the modules.
For complete information about the Ethernet Routing Switch power supplies
and instructions for installing them, see Installing an AC Power Supply in an
8000 Series Chassis (NN46205-306) or Installing a DC Power Supply in an
8000 Series Chassis (NN46205-307).
The 8010 chassis has two fan trays for cooling [see Installing a Fan Tray
in an Ethernet Routing Switch 8000 Series Chassis (NN46205-302)]. The
figure "8010 chassis and components" (page 21) also shows the location of
customer-replaceable components in the 8010 chassis.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.01 Standard
4.1 2 January 2007
Copyright © 2007, Nortel Networks Nortel Networks Confidential
.