Novatek-electro RN-111M User manual

NOVATEK-ELECTRO LTD
intellectual commercial electronics
RN-111M
SINGLE PHASE VOLTAGE
PROTECTION RELAY
OPERATING MANUAL
Review the Operating manual before using the unit.
www.novatek-electro.com
www.novatek-electro.in

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RN-111M NOVATEK-ELECTRO
Store the unit in the operating environment for 2 hours before switching to the mains.
Do not use abrasives or organic compounds for cleaning (spirit, gasoline, solvents, etc.).
NEVER ATTEMPT TO REMOVE AND REPAIR THE UNIT.
Some of the unit components may be live.
NEVER ATTEMPT TO OPEN AND REPAIR THE PROTECTED EQUIPMENT, IF SWITCHED TO
THE UNIT SOCKET.
The electrical contact between the plug and the socket remains even in case of deactivated unit
NEVER ATTEMPT TO OPERATE THE UNIT WITH THE MECHANICAL DAMAGE OF THE
HOUSING.
NEVER ATTEMPT TO OPERATE THE UNIT UNDER CONDITIONS OF HIGH HUMIDITY.
Do not let water into the unit.
WARNING! THE UNIT SHOULD BE OPERATED IN THE ELECTRIC MAINS PROTECTED WITH
AUTOMATIC CIRCUIT BREAKER WITH THE BREAKING CURRENT OF 32 A, NO MORE.

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NOVATEK-ELECTRO RN-111M
1. APPLICATION
Single phase (240V/50Hz) voltage protection relay RN-111M (hereinafter RN-111M) is designed to turn OFF
home used consumer equipment or industrial power load in case of unallowable voltage fluctuations. And when the
voltage parameters return back to normal values after fluctuation –it automatically turns ON the power load with
the user adjusted time delay.
If power load is less than 3,5 kW (16A) then RN-111M may operate with the power load directly using its
own output terminals;
If power load is more than 3,5 kW (16A) then it should be commutated using contactor of appropriate power
rating. So RN-111M operates with the magnetic coil of the contactor and thus turn ON/OFF the power load when
necessary. Kindly note that contactors of appropriate power rating should be chosen by User and not supplied
along with RN-111M.
RN-111M has four independent modes of operation:
1. Minimal/Maximal voltage protection relay;
2. Minimal voltage protection relay;
3. Maximal voltage protection relay;
4. Turn ON time delay relay.
On the LED digital display RN-111M indicates the value of acting voltage level and the Open/Close
(ON/OFF) state of the output contacts.
1 –Input terminals; 2 –Three digits seven segment LED display;
3 –Green LED indicator showing ON/OFF state of the output contacts (power load);
4 –Maximal voltage tripping threshold (Umax);
5 –Minimal voltage tripping threshold (Umin);
6 –Autoreclosing time delay (Ton);
7 –Output terminals;
8 –Toggle switch (ON/OFF): Minimal voltage tripping (Umin);
9 –Toggle switch (ON/OFF): Maximal voltage tripping (Umax);
Figure 1- Front panel controls description and dimensions diagram

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RN-111M NOVATEK-ELECTRO
1. TECHNICAL CHARACTERISTICS
2.1 GENERAL INFORMATION
RN-111M complies with requirements:
IEC 60947-1; IEC 60947-6-2; IEC 61000-4-2; CISPR 11:2004, IDT.
Harmful substances in quantities exceeding the maximum permissible concentrations are not available.
The main technical specifications are provided in the Table 1.
Table 1
Item
Unit
Value
Purpose of device
-
Control and distribution equipment
Typical operation
-
Continued
Mounting
-
to standard 35 mm DIN-rail
Protection degree:
- face panel
- terminal block
-
IP40
IP20
Index protection of electrical shock
-
II
Operational temperature range
С
from -35 to + 55
Storage temperature
С
from -45 to + 70
Permissible degree of pollution
-
II
Overvoltage category
-
III
Nominal voltage of insulation
V
450
Rated impulse withstand voltage,
kV
4
Connecting plugs cross section of conductors
mm2
0,3-3,3
Maximum torque of terminal screws
Nm
0,4
2.2 MAIN TECHNICAL SPECIFICATIONS
Main Technical Specifications are provided in the Table 2
Table 2
Rated voltage, V
230/240
Rated voltage frequency, Hz
47 –65
Harmonical configuration (nonsinusoidality) of power supply voltage
EN 61000-3-2
(IEC 1000-3-2)
Adjustment ranges:
- minimal voltage tripping range (Umin), V
- maximal voltage tripping range (Umax), V
- autoreclosing time delay (Ton), sec
5 –900
Fixed tripping time delay in case maximal voltage fault (Umax) detected, sec
1
Fixed tripping time delay in case minimal voltage fault (Umin) detected, sec
12
Fixed tripping time delay in case of voltage decrease more than 60V than the adjusted
minimal voltage tripping threshold (Umin), sec
Fixed tripping time delay in case of voltage increase more than 30V than the adjusted
maximal voltage tripping threshold (Umax), sec
Maximal commutation current (active power load), A (no less than)
16
Tripping Voltage level accuracy, V
to 3
Minimal operation voltage level at which RN-111M will keep working, V
100
Maximal operation voltage level at which RN-111M will keep working, V
420
Voltage hysteresis, V (no less than)
4
Total power consumption, mA
Commutation life of the output contacts:
- under 16A power load, times (no less than)
- under 5A power load, times (no less than)
100 000
1 000 000
Outer dimensions, (2 S-modules),
Fiqure 1
Weight, kg, no less than
160 to 220
230 to 280
0.2
0.12
upto 15
0.10

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NOVATEK-ELECTRO RN-111M
2.3 PARAMETERS OF THE INTEGRATED RELAY OUTPUT TERMINALS
The parameters of the integrated relay output terminals are shown in Table 3.
Table 3
Maximal current
at ~ 250V AC
Maximal power when
contacts are closed
Maximal
commutation power
Maximal allowed
AC/DC Voltage
Maximal current
at 30V DC
Cos = 0,4
Cos = 1
5 А
16A
5000 VA
4000 VA
380/150 V
5 А
3. START-UP PROCEDURE AND CONNECTION
3.1.Using toggle switches on the front panel set necessary mode of operation ;
3.2. In case of using RN-111M as Minimal/Maximal protection relay, Minimal protection relay or time relay
connect wires according Figure 2,vers.a.
If RN-111M is being used as a maximal voltage protection relay power load should be connected
according Figure 2,vers.b.
If power load is less than 16A (3,5 kW) then it could be commutated directly by the output contacts of the
RN-111M; if the power load is more than 16A –then it should be commutated using contactor of appropriate
rated parameters and the RN-111M should operate with the magnetic coil of the contactor.
3.3. Connect RN-111M (contacts 5, 8) to the power circuit.
3.4. By spinning the knobs on the front panel set the required Minimal and Maximal voltage tripping
thresholds (Umin and Umax) and set necessary turn ON time delay (Ton). Please pay attention that the Ton
time should be adjusted taking into consideration the technical documentation and requirements of the
protected power load –for example –air-conditioners, refrigerators and other compressor containing
equipment usually need 3-4 minutes pause before turn ON again after they were disconnected.
3.5. Give the power supply to RN-111M and by spinning the adjustment knobs set precisely the required
values for the Umin, Umax and Ton. When spinning the knobs on the LED digital display it is shown the exact
value of the adjusted parameter.
4. GENERAL DESCRIPTION AND OPERATION
4.1. RN-111M has several functional states:
–Normal operation mode: Power load is ON, Green LED indicator –ON. Digital LED display shows
measured voltage value;
–Alarm mode: Power load is OFF, Green LED indicator –OFF. Digital LED display shows blinking value
of the measured voltage;
–Indication of the remaining time to turn ON the power load (Ton): Power load is OFF, Green LED
indicator –OFF. Digital LED display shows the remaining time to turn ON the power load (in seconds) and dot
is being displayed in the lower digit. After the Ton time elapse RN-111M will return to Normal operation
mode if voltage parameters on the input terminals are within the permitted range adjusted by the user.
4.2. MINIMAL/MAXIMAL VOLTAGE PROTECTION RELAY
Power load (contactor coil) should be connected to the output terminals 2(3), 4 (Figure2).
If RN-111M was initially deenergized or the power load was OFF due to the wrong voltage parameters –then
after correct voltage appear on the input terminals and after the time delay Ton contacts 1, 2(3) will open and
contacts 2(3), 4 will close.
If input voltage get lower than minimal voltage threshold for more than 12 seconds RN-111M becomes to
Alarm mode –contacts 1, 2(3) close and contacts 2(3), 4 open.
If input voltage gets 60V lower than the minimal voltage tripping threshold –RN-111M comes to Alarm mode in
0,2 sec. After the recovery of the voltage parameters to the value of hysteresis (4-5V) –cycle is repeated relays.
If input voltage gets higher than the maximal tripping voltage threshold for more than 1 sec. or the voltage is
30V higher than the maximal tripping threshold during a period exceeding –then the RN-111M comes to Alarm
mode –contacts 2(3), 4 open and contacts 1, 2(3) close. When voltage level decrease lower than the maximal
tripping voltage threshold to the hysteresis value (4-5V) –RN-111M turns ON the power load with the user adjusted
time delay Ton.
4.3. MINIMAL VOLTAGE PROTECTION RELAY
Power load should be connected to the output terminals 2(3), 4 (Figure2).
If RN-111M was initially deenergized or the power load was OFF due to the wrong voltage parameters –then
after correct voltage appear on the input terminals and after the time delay Ton contacts 1, 2(3) will open and
contacts 2(3), 4 will close.
If input voltage get lower than minimal voltage threshold for more than 12 seconds RN-111M becomes to

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RN-111M NOVATEK-ELECTRO
Alarm mode –contacts 1, 2(3) close and contacts 2(3), 4 open .
When the voltage drops below 60 V on the set threshold, the relay goes into Alarm mode with a 0.2 s
(introduced rapid acceleration Tusk = 0.2 s).
When you restore a level of controlled voltage above the minimum threshold on the magnitude of hysteresis is
4-5 in the cycle of the relay is repeated.
Version a) Version b)
Note –The relay contacts are shown in de-energized relay
Figure 2 –Wiring Diagramm
4.4. MAXIMAL VOLTAGE PROTECTION RELAY
Power load should be connected to the output terminals 1, 2(3).
When normal voltage applied to the input terminals of RN-111M –the state of the output relay doesn’t
change so the RN-111M stay in the “cold” state: contacts 1, 2(3) are closed and contacts 2(3), 4 are opened.
If input voltage gets higher than the maximal tripping voltage threshold for more than 1 second or
accelerated tripping time of 0,2 second is applied if the voltage is 30V higher than the maximal tripping
threshold –then the RN-111M comes to Alarm mode –contacts 1, 2(3) open and contacts 2(3), 4 close.
When voltage level decrease lower than the maximal tripping voltage threshold to the hysteresis value (4-5V)
–RN-111M returns to normal .
4.5. TURN ON TIME DELAY RELAY
Power load (contactor coil) should be connected to the output terminals 2(3), 4 (Figure2).
If the input voltage is more than 170V RN-111M will turn ON through time delay Ton and contacts1, 2(3)
open and contacts 2(3), 4 close. If the voltage will get lower than 130V RN-111M will go to Alarm mode –
contacts 2, 3(4) open and contacts 1(2), 3 close.
4.6 FEATURES OF FIRST START-UP
At first start-up or after the RN-111M was completely deenergized additional time delay of 0,3-0,4 second is
required for self testing. During this time LED display indicates “StA” and then start showing the remaining time to
turn ON the power load.
Thus turn ON time will be 0,3 s + Ton time.
Position of the output contacts are shown as if RN-111M is no voltage on input terminals (“cold” state).

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NOVATEK-ELECTRO RN-111M
5. STORAGE AND TRANSPORTATION CONDITIONS
RN-111M should be stored in a factory package in enclosed rooms with ambient temperature from - 45° to
+75° C and exposed to not more than 80% of relative humidity. It should be no fumes in the air that may exert a
deleterious effect on package and the RN-111M components.
The Buyer must provide the protection of the relay against possible mechanical damages in transit.
6. MAINTENANCE AND SAFETY PRECAUTIONS
6.1 SAFETY PRECAUTIONS
Power plug-in motor must not exceed specified herein as this can cause overheating of the contact group
and fire hazard in product.
ATTENTION: IN THE RN-111M USES A LIFE THREATENING STRESS. WHEN TROUBLESHOOTING,
MAINTENANCE, ASSEMBLY WORK, YOU MUST DISABLE THE DEVICE (SWITCH OFF COMPLETELY)
FROM POWER CONNECTION
It is not intended for use in bumps and knocks
Not allowed ingress of moisture to the input terminals terminal blocks and internal element device.
Do not use the device in harsh environments with content of acids, alkalis, oils, etc. in the atmosphere.
Connection, adjustment and maintenance of the unit must be performed only by qualified specialists,
having learned this operation manual.
6.2 MAINTENANCE PROCEDURE
The recommended frequency of maintenance is every six months.
The maintenance procedure consists of visual inspection, during which one should check the reliability
of wires connection, the absence of breaks and cracks of the unit’s housing.
7. WARRANTY AND CLAIMS CONDITIONS
Service life is 10 years. Refer to the manufacturer upon the expire of the service life.
Warranty period is 36 month upon the day of sale.
The manufacturer shall repair the unit, in the compliance with the operating manual by the user, within the
warranty period.
RN-111M is not subject to the warranty service in the following cases:
- expiry of the warranty period;
- availability of mechanical damages;
- attempts to open and repair ;
- traces of moisture attack or in the presence of foreign items inside the unit;
- damage caused by an electric current or voltage values which exceed the nameplate, improper or
careless handling of the product is not subject to the instructions for installation and use;
- damage is caused by electric current or voltage in excess to the permissible values as indicated in the
Operating manual.
Warranty service is provided in the place of purchase.
Post-warranty service shall be provided by the manufacturer.
The manufacturer's warranty does not cover compensation for direct or indirect losses associated with the
unit transportation to the place of purchase or manufacturer’s plant.
Earnest request: indicate the reason for return in the notice of faults field at the return of the device or in
case of submitting for warranty service or post-warranty service.
8. ACCEPTANCE CERTIFICATE
Single phase voltage protection relay RN-111M was produced and accepted in accordance with the
requirements of effective technical documentation and was recognized as suitable for operation.