NSK Robot Module MR Series Instruction Manual

Assembly and Installation
of NSK Robot Module™
MR Series
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Congratulations on purchasing your NSK Robot Module. Your NSK Robot module
is made from our high quality linear guides and ballscrews for maximum
performance and reliability.
This installation guide is intended to provide you with detailed instructions
on how to mount and assemble your Robot Module Hardware.
The guide is split up into several sections:
1) Module construction
2) Installation precautions
3) Lifting and transporting requirements
4) Robot module mounting
5) Maintenance
6) Assembling 2 axis systems
7) Assembling 3 axis systems
1.0 Introduction
2.0 Purpose
3.0 Module Construction
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1) Follow all rules and recommendation defined herein.
2) The Robot Module is a precision device and requires careful handling.
3) Install Robot Module on a smooth, finished surface. Flatness < 0.1mm
4) Use mounting screw engagement lengths defined herein.
5) Do not disassemble the robot module.
6) Keep Robot Module away from water and oil splash.
1) Use sling or other appropriate lifting equipment to move individual modules
or multi-axis systems.
3.1 Installation
3.2 Installation Precautions
3.3 Lifting and Transporting
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There are two methods for mounting the robot module to the work surface:
1) Direct mounting using tapped holes on underside of Module.
2) Mounting with Module Mounting Plates.
1) Drill through holes in mounting base.
2) Fix module to base using underside holes in Robot Module.
3) Use bolt engagement depths per table below.
3.4 Mounting the Robot Module
3.4.1 Direct mounting using tapped holes
on underside of Module
RH Module RM Module RS Module
Bolt Size M8 M6 M5
Thread Engagement 12-16mm 9-12mm 6-8mm
RH Module RM Module RS Module
Bolt Size M8 M6 M5
Thread Engagement 12-16mm 9-12mm 7-9mm
Tightening Torque 33.3N-m 14.7N-m 5.9N-m
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Perform these daily maintenance checks.
1) Check for looseness of mounting bolts. Re-tighten as necessary.
2) Check for looseness of tooling mounting bolts. Re-tighten as necessary.
3.5 Maintenance
RH Module RM Module RS Module
Bolt Size M8 M6 M5
Thread Engagement 12-16mm 9-12mm 6-8mm
1) Attach mounting plates to underside of Robot Module using supplied fasteners.
2) Transfer mounting hole pattern from mounting plates to base.
3) Drill and tap mounting holes into mounting base.
4) Fix module to mounting base.
1) Mount tooling to slider using bolts per table.
3.4.2 Mounting with Module Mounting Plates
3.4.3 Mounting tooling to Robot Module Slider
RH Module RM Module RS Module
Bolt Size M8 M6 M5
Thread Engagement 12-16mm 9-12mm 6-8mm
Tightening Torque 33.3N-m 14.7N-m 5.9N-m
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4.1 – RG-MS Combination
Material List for RG-MS Combination
Part Number Qty
X Axis Module XY-HRS0*5-RM*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*0-RS1R*F 1
XY-P175GMS-1 1
XY Combining Bracket RGMS-1 Bracket, Qty 1
M6 x 18 Lg Socket Head Cap Screw, Qty 4
M5 x 16 Lg Socket Head Cap Screw, Qty 4
Options
Part Number Qty
Limit Sensor Kit, X Axis XY-L3543RM 1
Limit Sensor Kit, Y Axis XY-L3544RM 1
XY-P170M-1 2
X Axis Module Mounting Plate RM Module Mounting Plate, Qty 1
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
4.0 Installation of 2 Axis Combination
Mount fixed module to mounting surface per section 3.4
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Material List for RG-HM Combination
Part Number Qty
X Axis Module XY-HRS0*0-RH*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*5-RM*SNF 1
Y Axis Motor Mounting Kit XY-P****RM 1
XY-P175GHM-1 or XY-P175GHM-2 1
XY Combining Bracket RGHM-1 or RGHM-2 Bracket, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Options
Part Number Qty
Limit Sensor Kit, X Axis XY-L3542RM 1
Limit Sensor Kit, Y Axis XY-L3543RM 1
XY-P170H-1 2
X Axis Module Mounting Plate RH Module Mounting Plate, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
4.2 – RG-HM Combination
Mount fixed module to mounting surface per section 3.4
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Material List for RD-MS Combination
Part Number Qty
X Axis Module XY-HRS0*5-RM*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*0-RS1**F 1
XY-P175DMS-1 1
RDMS-1 Bracket, Qty 1
XY Combining Bracket M6 x 16 Lg Socket Head Cap Screw, Qty 8
M5 x 18 Lg Socket Head Cap Screw, Qty 4
8mm diameter x 18Lg Pin, Qty 1
8mm diameter x 20Lg Diamond Pin, Qty 1
Options
Part Number Qty
Limit Sensor Kit, X Axis XY-L3543RM 1
Limit Sensor Kit, Y Axis XY
-L3544RM 1
XY
-P170M-1 2
X Axis Module Mounting Plate RM Module Mounting Plate, Qty 1
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
4.3 – RD-MS Combination
Mount fixed module to mounting surface per section 3.4
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Material List for RD-HM Combination
Part Number Qty
X Axis Module XY-HRS0*0-RH*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*5-RM*SNF 1
Y Axis Motor Mounting Kit XY-P****RM 1
XY-P175DHM-1 1
XY Combining Bracket RDHM-1 Bracket, Qty 1
M8 x 25 Lg Socket Head Cap Screw, Qty 4
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Options
Part Number Qty
Limit Sensor Kit, X Axis XY-L3542RM 1
Limit Sensor Kit, Y Axis XY-L3543RM 1
XY-P170H-1 2
X Axis Module Mounting Plate RH Module Mounting Plate, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
4.4 – RD-HM Combination
Mount fixed module to mounting surface per section 3.4
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4.5 – RX-HM Combination
Material List for RX-HM Combination
Part Number Qty
X Axis Module XY-HRS0*0-RH*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*5-RM*SNF 1
Y Axis Motor Mounting Kit XY-P****RM 1
XY-P175XHM-1 1
XY Combining Bracket RXHM-1 Bracket, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Options
Part Number Qty
Limit Sensor Kit, X Axis XY-L3542RM 1
Limit Sensor Kit, Y Axis XY-L3543RM 1
XY-P170H-1 2
X Axis Module Mounting Plate RH Module Mounting Plate, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
Mount fixed module to mounting surface per section 3.4
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4.6 – RC-MS Combination
Material List for RC-MS Combination
Part Number Qty
X Axis Module XY-HRS0*5-RM*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*0-RS1**F 1
XY-P175CMS-1 1
RCMS-1 Bracket, Qty 1
M5 x 12 Lg Socket Head Cap Screw, Qty 4
XY Combining Bracket M5 x 18 Lg Socket Head Cap Screw, Qty 4
M6 x 10 Lg Socket Head Cap Screw, Qty 4
M6 x 12 Lg Socket Head Cap Screw, Qty 4
8mm diameter x 22Lg Pin, Qty 1
8mm diameter x 25Lg Diamond Pin, Qty 1
Options
Part Number Qty
Limit Sensor Kit, X Axis XY
-L3543RM 1
Limit Sensor Kit, Y Axis XY-L3544RM 1
XY
-P175XHM-1 1
X Axis Module Mounting Plate RXHM-1 Bracket, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
Mount fixed module to mounting surface per section 3.4
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Material List for RX-HH Combination
Part Number Qty
X Axis Module XY-HRS0*0-RH*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*0-RH*SNF 1
Y Axis Motor Mounting Kit XY-P****RM 1
XY-P175XHH-1 1
XY Combining Bracket RXHH-1 Bracket, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 2
M8 x 25 Lg Socket Head Cap Screw, Qty 6
Options
Part Number Qty
Limit Sensor Kit, X Axis XY-L3542RM 1
Limit Sensor Kit, Y Axis XY-L3542RM 1
XY-P170H-1 2
X Axis Module Mounting Plate RH Module Mounting Plate, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
4.7 – RX-HH Combination
Mount fixed module to mounting surface per section 3.4
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Material List for RP-HMS Combination
Part Number Qty
X Axis Module XY-HRS0*0-RH*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*5-RM*SNF 1
Y Axis Motor Mounting Kit XY-P****RM 1
Z Axis Module XY-HRS0*0-RS1**F 1
XY-P175GHM-1 or XY-P175GHM-2 1
XY Combining Bracket RGHM-1 or RGHM-2 Bracket, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
M6 x 20 Lg Socket Head Cap Screw, Qty 4
XY-P175DMS-1 1
RDMS-1 Bracket, Qty 1
YZ Combining Bracket M5 x 18 Lg Socket Head Cap Screw, Qty 4
M6 x 16Lg Socket Head Cap Screw, Qty 8
8mm diameter x 18Lg Pin, Qty 1
8mm diameter x 20Lg Diamond Pin, Qty 1
Options
Part Number Qty
Limit Sensor Kit, X Axis XY
-L3542RM 1
Limit Sensor Kit, Y Axis XY-L3543RM 1
Limit Sensor Kit, Z Axis XY
-L3544RM 1
XY-P170H-1 2
X Axis Module Mounting Plate RH Module Mounting Plate, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
5.1 – RP-HMS Combination
5.0 Installation of 3 Axis Combinations
Mount fixed module to mounting surface per section 3.4
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Material List for RP-MSS Combination
Part Number Qty
X Axis Module XY-HRS0*5-RM*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*0-RS1R*F 1
Z Axis Module XY-HRS0*0-RS1L*F 1
XY-P175GMS-1 1
XY Combining Bracket RGMS-1 Bracket, Qty 1
M5 x 16 Lg Socket Head Cap Screw, Qty 4
M6 x 18 Lg Socket Head Cap Screw, Qty 4
XY-P175DSS-1 1
RDSS-1 Bracket, Qty 1
YZ Combining Bracket M5 x 18 Lg Socket Head Cap Screw, Qty 8
M6 x 10Lg Socket Head Cap Screw, Qty 8
8mm diameter x 18Lg Pin, Qty 1
8mm diameter x 20Lg Diamond Pin, Qty 1
Options
Part Number Qty
Limit Sensor Kit, X Axis XY
-L3543RM 1
Limit Sensor Kit, Y Axis XY-L3544RM 1
Limit Sensor Kit, Z Axis XY
-L3544RM 1
XY-P170M-1 2
X Axis Module Mounting Plate RM Module Mounting Plate, Qty 1
M6 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
5.2 – RP-MSS Combination
Mount fixed module to mounting surface per section 3.4
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Material List for RJ-HMS Combination
Part Number Qty
X Axis Module XY-HRS0*0-RH*SNF 1
X Axis Motor Mounting Kit XY-P****RM 1
Y Axis Module XY-HRS0*5-RM*SNF 1
Y Axis Motor Mounting Kit XY-P****RM 1
Z Axis Module XY-HRS0*0-RS1**F 1
XY-P175XHM-1 1
XY Combining Bracket RXHM-1 Bracket, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
M6 x 20 Lg Socket Head Cap Screw, Qty 4
XY-P175CMS-1 1
RCMS-1 Bracket, Qty 1
M5 x 12 Lg Socket Head Cap Screw, Qty 4
YZ Combining Bracket M5 x 18 Lg Socket Head Cap Screw, Qty 4
M6 x 10Lg Socket Head Cap Screw, Qty 4
M6 x 12Lg Socket Head Cap Screw, Qty 4
8mm diameter x 22Lg Pin, Qty 1
8mm diameter x 25Lg Diamond Pin, Qty 1
Options
Part Number Qty
Limit Sensor Kit, X Axis XY
-L3542RM 1
Limit Sensor Kit, Y Axis XY-L3543RM 1
Limit Sensor Kit, Z Axis XY
-L3544RM 1
XY-P170H-1 2
X Axis Module Mounting Plate RH Module Mounting Plate, Qty 1
M8 x 20 Lg Socket Head Cap Screw, Qty 4
Square Nut Kit XY-P170M3-1 (4 nuts per kit) 1
5.3 – RJ-HMS Combination
Mount fixed module to mounting surface per section 3.4
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Appendix – Pin Installation Instructions
XY-P175DMS-1
XY-P175DSS-1
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XY-P175CMS-1 PART A
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Printed in the USA ©NSK 2016. The
contents of this publication are the
copyright of the publishers.
Every care has been taken to ensure
the accuracy of the data contained
in this brochure, but no liability can
be accepted for any loss or damage
suffered through errors or omissions.
NSK AMERICAS
Argentina
NSK Argentina SRL
Buenos Aires
54.11.4762.6556
Brazil
NSK Brasil Ltda.
Sao Paulo SP
55.11.3269.4700
Canada
NSK Canada Inc.
Mississauga ON
1.877.994.6675
Latin America
NSK Latin America Inc.
Miami FL
1.305.477.0605
Mexico
NSK Rodamientos Mexicana, S.A. de C.V.
Tlainepantla de Baz MX
52.55.3682.2900
United States
NSK Corporation
Ann Arbor MI
1.888.446.5675
Website: www.nskamericas.com
NSK Global: www.nsk.com
ROBOT MODULE-MR INSTALL / APB / 16