Oliver 1808-CE Operation instructions

1808S20015CV
Walker, Michigan, U.S.A. 49534-7564
USER’S OPERATING AND INSTRUCTION MANUAL
MODEL 1808-CE
AUTOMATED PACKAGING SYSTEM

1808-CE
1808S20016 0-1
INDEX
Section Description Document No. Page No.
INTRODUCTION --------------------------------------------------1808S20004 --------------------------- 1-1
SAFETY INSTRUCTIONS --------------------------------------1808S20017 --------------------------- 2-1
Labels -------------------------------------------------------------------------------------------------------- 2-3
DESCRIPTION/SPECIFICATIONS ---------------------------1808S20018 --------------------------- 3-1
Description -------------------------------------------------------------------------------------------------- 3-1
Specifications----------------------------------------------------------------------------------------------- 3-1
INSTALLATION INSTRUCTIONS ---------------------------- 1808S20007 -------------------------- 4-1
Inspection -------------------------------------------------------------------------------------------------- 4-1
Uncrating --------------------------------------------------------------------------------------------------- 4-1
OPERATING INSTRUCTIONS --------------------------------1808S20019 --------------------------- 5-1
CLEANING INSTRUCTIONS ---------------------------------- 1808S20009 --------------------------- 6-1
TRAY CARRIER (CUTOFF) CHANGE ----------------------1808S20035 --------------------------- 7-1
Changing to a tray carrier set with same cutoff as previous set ------------------------------ 7-2
Changing to a tray carrier set with a different cutoff length than the previous set -------- 7-3
MAINTENANCE ---------------------------------------------------1808S20011 --------------------------- 8-1
RECOMMENDED SPARE PARTS -------------------------- 1808S20021 --------------------------- 9-1
TROUBLESHOOTING -------------------------------------------1808S20022 --------------------------10-1
FRAME AND DRIVE ASSEMBLY ---------------------------- 1808S20023 -------------------------- 11-1
Parts list ---------------------------------------------------------------------------------------------------- 11-2
LEG ASSEMBLY -------------------------------------------------- 1808S20024 ------------------------- 12-1
Parts list ---------------------------------------------------------------------------------------------------- 12-2
HEAT SEAL FRAME ASSEMBLY ---------------------------- 1808S20025 ------------------------- 13-1
Parts list ---------------------------------------------------------------------------------------------------- 13-2
HEAT SEAL ROLL ASSEMBLY ------------------------------- 1808S20026 ------------------------- 14-1
Parts list ---------------------------------------------------------------------------------------------------- 14-2
DISCHARGE ASSEMBLY -------------------------------------- 1808S20027 ------------------------- 15-1
Parts list ---------------------------------------------------------------------------------------------------- 15-2
FILM MANDREL ASSEMBLY ---------------------------------- 1808S20028 ------------------------- 16-1
Parts list ---------------------------------------------------------------------------------------------------- 16-2
Continued

1808-CE
1808S20016 0-2
ELECTRICAL ASSEMBLY -------------------------------------- 1808S20029 ------------------------- 17-1
Parts list ---------------------------------------------------------------------------------------------------- 17-2
WIRING DIAGRAM 2/50-60/208-240 ------------------------1808S20030 ---------------------------18-1
WARRANTY ------------------------------------------------------- GEN 040225
WARRANTY PROCEDURE------------------------------------ GEN 040226
RETURNED PARTS POLICY --------------------------------- GEN 040227

1808-CE
1808S20004 1-1
INTRODUCTION
Thank you for purchasing your new line of packaging machinery from Oliver Products
Company. Your new equipment was specifically designed and manufactured to meet
your individual requirements and represents the quality, innovation and attention to detail
that Oliver provides as a continuing process of improving and expanding our products.
Please let us know if there is any way we can better serve you or if there is an
adaptation to our product that would make it more useful or convenient for your purpose.

1808-CE
1808S20017 2-1
SAFETY INSTRUCTIONS
VARIOUS SAFETY DEVICES AND METHODS OF GUARDING HAVE BEEN
PROVIDED ON THIS MACHINE. IT IS ESSENTIAL HOWEVER THAT THE MACHINE
OPERATORS AND MAINTENANCE PERSONNEL OBSERVE THE FOLLOWING
SAFETY PRECAUTIONS. IMPROPER INSTALLATION, MAINTENANCE, OR
OPERATION OF THIS EQUIPMENT COULD CAUSE SERIOUS INJURY OR DEATH.
1. Read this manual before attempting to operate your machine. Never allow an
untrained person to operate or service this machine.
2. Connect the machine to a properly grounded electrical supply that matches the
requirements shown on the electrical specification plate and follow all specifications
of local electrical codes.
3. Disconnect and lockout the machine from the power supply before cleaning or
servicing.
4. Check and secure all guards before starting the machine.
5. Observe all caution and warning labels affixed to the machine.
6. Use only proper replacement parts.
7. Do not wear loose fitting clothing or loose hair when working near this machine.
Shirt tails should be tucked in.
8. Wear proper personal protective safety equipment.
9. Keep Hands away form the moving parts of this machine while it is in operation.
10. In addition to these general safety instructions, also follow the more specific safety
instructions given for the different areas of the machine operating instruction manual.
11. Hazardous energy source: Electricity.
DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE.

1808-CE
1808S20017 2-2
DO NOT USE FOR OTHER THAN ORIGINALLY
INTENDED PURPOSE.
Electrics-Theory of Operation
Power supply to machine is: 2line, 1 ground.
Both lines are protected by a 2 pole circuit breaker.
Various electrical control items are protected by fuses in the electrical enclosure.
Heater roll will only heat when all the conditions are met;
Correct power is supplied to machine
Machine is in Reset condition
Emergency stop pushbutton released
Circuit breaker is in reset condition
Heater roll selector is in the “I”on position
Temperature control output contact is closed.
Conveyor is started only when all these conditions are met;
Correct power is supplied to machine
Machine is in Reset condition
Emergency stop pushbutton released
Circuit breaker is in reset condition
Fuses are intact and in place
Roll in lowered position (operating handle in sealing position)
*Safety limit switch is activated –In-feed gate in place
*Start pushbutton is momentarily depressed
In the event of a power failure conveyor will only operate after all the above conditions
are met. Conveyor will not automatically restart when power is restored.
Continued

1808-CE
1808S20017 2-3
Heater roll will heat until any of the following conditions are met.
Power supply interrupted
*Heater roll selector is in the “O”off position
*Emergency stop pushbutton depressed
Circuit breaker is in tripped (open) condition
Fuses opened due to short circuit and/or over-current
*Safety limit switch de-activated –In-feed gate displaced
*Interlock (Reset) circuit activated
Conveyor will operate until any of the following conditions are met.
Power supply interrupted
Roll in raised position (operating handle in idle position)
*Emergency stop pushbutton depressed
Circuit breaker is in tripped (open) condition
Fuses opened due to short circuit and/or over-current
*Safety limit switch de-activated –In-feed gate displaced
*Interlock (Reset) circuit activated
* = requires operator action
DECOMMISIONING STATEMENT
Please dispose of all materials as suggested in the appropriate MSDS reports at the end
of this manual, and as required by your state and local regulations.
Remember to always recycle when possible.
RECYCLE

1808-CE
1808S20017 2-4
NAMEPLATES PART LIST
ITEM NO SYMBOL PART DESCRIPTION PART NUMBER
709
VOLTAGE CYCLE PHASE A MPS
MODEL NO. SERIAL NO.
KW MFG'D MASS
Spurkt 3
35804 AR Venray,
The Netherlands
PRODUCTS BV
BAKERY
“OLIVER”6401-5076
711 “STAY CLEAR”6401-9042
712 6401-9043
701 “CONSULT MANUAL”6400-3029
703 “ELECTRICAL SHOCK”6400-5009
713 “UNPLUG BEFORE OPENING”6402-1028
708 “NO ACCESS FOR UNAUTH…” 6401-4020
858 “START (OF ACTION)”6401-9041
856 “E-STOP (Yellow Background)”6400-5011
855 “POSSIBLE SHOCK IF WET”6402-0030
Continued

1808-CE
1808S20017 2-5
NAMEPLATES PART LIST
ITEM NO SYMBOL PART DESCRIPTION PART NUMBER
844 “HEATED ROLL”6400-8010
704 “HOT SURFACE”6400-8020
705 6400-8021
706 6400-8022
851 “RESET”6401-8002
839 “FEED”6400-6025

1808-CE
1808S20017 2-6
NAMEPLATES DIAGRAM