Omega 41003 Instructions for use

Capacity
1000 lbs
Model
41003
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
Operating Instructions & Parts Manual
Made in China
41003-M0 03/09
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
SFA Companies
http://www.omegalift.com
!ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
!WARNING
To avoid crushing and related injuries:
• NEVER work on, under or around
a load supported only by a hydraulic
jack.
• ALWAYS use adequately rated jack
stands.
PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn
Telescopic Transmission Jack

2
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack.
The owner and operator shall have an understanding of this jack and safe operating procedures before attempting
to use. The owner and operator shall be aware that use and repair of this product may require special skills and
knowledge. Instructions and safety information shall be conveyed in the operator’s native language before use of this
jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any
jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service
immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly,
unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized service
center ( contact distributor or manufacturer for list of Authorized Service Centers) . It is recommended that an annual
inspection be done by qualied personnel. Replace worn or damaged parts and assemblies with Omega Authorized
Replacement Parts only. Labels and Operator’s Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Omega Telescopic Transmission Jack is designed to be used as an aid in the removal and installation of automotive
and light truck transmissions, transfer cases and transaxles. It is intended for use under an overhead lift or in a
garage pit.
Do not use for any purpose other than those uses outlined above.
Figure 1 - Transmission Jack Components
SPECIFICATIONS
Model Capacity Min.
Height
Max.
Height Saddle Base Extended Saddle Area
Jack Size
(L x W)
41003 1000 lb 36" 73-1/8" 9-7/8" x 9-7/8" 18-7/8" x 18-7/8" 34-1/2" x 34-3/8"
Saddle Bracket
Hydraulic Unit
Release Valve Pedal
Lift Pedal
Tilt Adjustment
Knobs
Caster
Nylon Strap
Position Handle Oil Filler Plug
!
PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn
Saddle Base
*Shipping/Vent Plug
*replace w/ vent plug
before initial use
Base half
Rear View
Bracket Bar

3
PREPARATION
Assembly (Refer to Figure 1)
Estimated Assembly Time:
20 minutes.
Tools Required for Assembly:
Large Philips screwdriver, 19mm wrench, socket wrench and torque wrench.
1. Package contents:
(a) Hydraulic unit,
(b) Saddle unit,
(c) Base half - two (2) pieces,
(d) Caster - four (4) pieces,
(e) Saddle bracket & bracket bar - four (4) sets,
(f) Position handle, and
(g) Hardware
2. Attach all four casters to the base halves and secure with washers and M12 locknuts.
3. Attach either one of the two base halves to the base of the hydraulic unit, then secure using M12x70 bolts and
lock washers. Apply the same procedure to the other base half. Use torque wrench to tighten to 30 lb.ft.. Do not
overtighten.
4. Attach the position handle onto Hydraulic unit with M10x40 bolt and locknut.
5. Position the saddle unit above the ram plunger, place the saddle socket onto the ram plunger. Secure with two
M12x20 bolts provided.
6. Secure all four bracket bars to the saddle with M12x40 screws and wing nuts. Then attach saddle brackets onto
the bracket bars with M10 nuts.
Before Use
1. Verify that the product and the application are compatible, if in doubt call Omega Technical Service (888) 332-
6419.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the potential hazards associated with its use.
3. Press the release valve pedal, ensure that saddle is fully lowered. Remove shipping plug (shipping plug is
located above the oil ller plug). Ensure oil level is just below the rim of the oil ller hole. Reinstall with vent plug
provided.
4. Check to ensure that jack rolls freely, that the pump and release valve operate smoothly. Raise and lower the
unloaded jack throughout the advertised lift range before putting into service.
5. Replace worn or damaged parts and assemblies with Factory Authorized Replacement Parts only. Lubricate as
instructed in Maintenance Section.

OPERATION
Ensure the transmission is centered on the jack. An off-center transmission could cause the jack to tip over
resulting in personal injury or property damage. For your safety, do not exceed 10 degree tilt angle of the
saddle assembly in all directions.
Keep safety strap secured. Be sure all tools and personnel are clear before lowering load.
Raise saddle:
1. Pump lift pedal until saddle reaches desired position.
2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service
manual or repair guide.
3. Secure load with nylon strap.
4. Ensure load’s center of gravity is centered on the saddle, load is stable and in lowest position before moving
jack.
Lower saddle:
1. Slowly, gently apply downward pressure to the release valve pedal until the load is completely lowered.
2. Immediately transfer the load to an appropriate repair xture.
!
!
4
!WARNING
•Read, understand, and follow all printed material provided with and on this product before use.
• Do not exceed rated capacity.
• Use only on hard, level surfaces.
•Adequately support the vehicle before starting repairs.
• If loaded jack must be moved, make certain that load is secured by appropriate means, is stable, is in
the lowest possible position, is moved over a smooth, hard level surface and that the lifting platform
is level.
• Use of this product is limited to removal, installation, and transportation of automotive and light
truck transmissions, transfer cases and transaxles.
• Use only adapters / accessories provided by the manufacturer of this transmission jack.
• Use only adapters / accessories whose rated capacity is greater than the rated capacity of this jack.
• Ensure the center of gravity is center loaded on the saddle.
• Never use this device as a work/repair station. Transfer the load immediately to a suitable work station.
• Do not modify this product.
• Failure to heed these markings may result in personal injury and/or property damage.
To avoid crushing and related injuries:
• Never work on, under or around a load supported only by hydraulic jack.
• Be alert and sober when using this product. Do not operate under the
inuence of drugs or alcohol.
!WARNING

TROUBLESHOOTING
5
MAINTENANCE
Important: Use only good grade hydraulic jack oil. Avoid mixing different types of uid and NEVER use brake uid,
turbine oil, transmission uid, motor oil or glycerin. Improper uid can cause premature failure of the jack and the
potential for sudden and immediate loss of load. Omega recommends Mobil DTE 13M or equivalent.
Adding oil
1. With saddle fully lowered, set jack in its upright, level position. Remove oil ller plug.
2. Fill until oil is level with the ller plug hole, reinstall oil ller plug.
Changing oil
For best performance and longest life, replace the complete uid supply at least once per year.
1. With saddle fully lowered, set jack in its upright, level position. Remove the oil ller plug.
2. Lay the jack on its side and drain the uid into a suitable container.
Note. Dispose of hydraulic uid in accordance with local regulations.
3. Set jack in its level, upright position and ll with oil until just below the rim of the oil ller hole. Reinstall the oil
ller plug.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily
cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with saddle in lowest position.
Symptom Possible Causes Corrective Action
Jack will not lift load • Release valve not tightly closed
• Load is too heavy
• Ensure release valve tightly closed
•Consider higher capacity jack
Jack will lift, but not maintain
pressure
•Release valve not tightly closed
•Hydraulic unit malfunction
•Ensure release valve tightly closed
•Discontinue use, Contact Omega
Tech. Service
Jack will not lower after unloading • Reservoir overlled
• Linkage binding
• Ensure load is removed, then drain
uid to proper level
• Clean and lubricate moving parts
Poor lift performance • Fluid level low
•Hydraulic unit malfunction
• Ensure proper uid level
•Discontinue use, Contact Omega
Tech. Service
Jack will not lift to full extension • Fluid level low • Ensure proper uid level

6
Replacement Parts Illustration for Models 41003:
1
2
3
4
5
5
6
7
8
5
9
10
11
12
13
14
15
16
17
18
22
23
23
24
25
26
26
25
27
28
29
28
29
27
30
30
31
31
32
19
33
21
20
5
36A
36A
36C
36D
36E
36F 36G 36H 36J
36K
36L
36M
36N
36P
36R
36S
36T
36U
36V
36W
36B
34
35

7
Replacement Parts List for Model 41003
Item Part No. Description Qty
1 G390-10000-000 Hydraulic Unit 1
2 G390-15001-000 Pump Piston 1
3 G390-15002-000 Pump Piston Guide 1
4 G390-10004-000 Spring 1
5 5601-00635-000 Steel Ball 5
6 5405-02018-000 Retaining Pin 1
7 G390-10005-000 Release Pedal 1
8 5405-07027-000 Pin 1
9 G390-10008-000 Spring 1
10 5601-00952-000 Steel Ball 1
11 5309-00012-000 Washer 1
12 5309-00008-000 Washer 1
13 G390-17001-000 Throttle 1
14 G390-17002-000 Spring 1
15 5601-00476-000 Steel Ball 1
16 G150-04301-000 Releave Valve Nut 1
17 G150-04002-000 Spring 1
18 G150-04001-000 Release Valve 1
19 5305-00009-000 E-clip 1
20 G251-00007-000 Handle Grip 2
21 G390-20000-000 Handle 1
22 G390-30000-000 Foot Pedal 1
23 T250-05000-000 Caster 2
24 G390-40000-000 Saddle Assembly 1
25 T250-08000-000 Screw Assembly 2
26 T250-00002-000 Spindle 2
27 5202-00010-000 Nut, M10 4
28 T250-00006-000 Bracket Bar 4
29 T250-04000-000 Bracket 4
30 5207-00012-000 Wing Nut, M12 4
31 5107-12040-000 Philips Screw, M12x40 4
32 G390-41000-000 Nylon Strap Assy. 1
33 G390-90009-K01 Capscrew Kit (4 sets) -
34 5905-00100-200 Plug, Hyd Oil 1
35 5905-00100-001 Plug, Vent 1
(*) G3900S-103 Repair Kit 1
REPLACEMENT PARTS (page 6 & 7)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, please give the Model number and parts description. Call
or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
E-Mail: [email protected] Tel: [phone] Fax: [phone] Website: http://www.omegalift.com
Item Description Qty
36A U-cup Ram 2
36B O-ring 1
36C O-ring 1
36D Back-up Washer 1
36E O-ring 1
36F Back-up Washer 1
36G O-ring 1
36H O-ring 1
36J Back-up Washer 1
36K Back-up Washer 1
36L Seal 1
36M O-ring 1
36N Back-up Washer 1
36P O-ring 1
36R O-ring 1
36S Back-up Washer 1
36T O-ring 1
36U Back-up Washer 1
36V O-ring 1
36W O-ring 1
Repair Kit Parts (G3900S-103)

8
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
888-332-6419
[email protected]
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without
charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited
warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight
prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specically prohibited by applicable law, (1) THE CONSUMER'S
SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS
DESCRIBED ABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL
DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE
LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS
EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE,
UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY
THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply
to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also have
other rights, which vary from state to state.