Omega MagicLift 25057 Instructions for use

MagicLift™ Hydraulic Service Jack
Model
25057
25107
Printed in China
25057-M0 rev 08/08
Operating Instructions & Parts Manual
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
SFA Companies
http://www.omegalift.com
Capacity
5 Ton
10 Ton
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
!ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
!WARNING
To avoid crushing and related injuries:
• NEVER work on, under or around
a load supported only by a hydraulic
jack.
• ALWAYS use adequately rated jack
stands.

SPECIFICATIONS
Model Capacity Jack Size (L x W x H) Min. Height Max. Height
25057 5 Ton 52-1/2" x 17-1/8" x 7-1/4" 6-1/2" 22-1/4"
25107 10 Ton 55-7/8" x 19-5/8" x 9-5/8" 6-7/8" 27"
SAFETY and GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack
before using. The owner and operator of this equipment shall have an understanding of this jack and safe operating
procedures before attempting to use. The owner and operator shall be aware that use and repair of this product
may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's
native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack,
remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears
damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or
suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinue use until jack has been checked by a factory authorized service center (contact distributor or manufacturer
for list of authorized service centers). It is recommended that an annual inspection be done by qualied personnel.
Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Hydraulic Service Jack is designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must
be supported by a pair of appropriately rated jack stands. This MagicLift™ service jack has a unique feature that
provides fast, no load lifts to the jacking point, at which time it lifts in approximately 3/4" increments.
NEVER use a hydraulic jack as stand-alone device. After lifting, immediately support the lifted vehicle with
a pair of appropriately rated jack stands. NEVER place any portion of your body beneath the vehicle when
lifting OR lowering!
!
2
Figure 1 - Model 25057 & 25107 Components
handle
saddle
front wheel
air vent screw
(on reservoir)
castor
foot pedal
handle sleeve
release valve
(handle knob)
handle
position
lock

3
PREPARATION
Assembly
Always secure the handle into the handle sleeve with the bolt provided. Tighten securely to prevent accidental
removal of handle while in use.
Before Use
1. Verify that the product and application are compatible, if in doubt call Omega Technical Service [phone].
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards associated with its use.
3. To familiarize yourself with basic operation, turn the release valve (handle knob):
a. Clockwise until rm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to
raise the saddle.
b. Counter-clockwise, but no more than 1 turn from the closed position. This is the ‘OPEN’ release valve
position used to lower the saddle.
4. With saddle fully lowered, locate and remove cover plate, then remove the vent screw. Check oil level. Proper
oil level will vary from just covering the ram cylinder to 3/16" above it as seen from the oil ller hole. Reinstall the
vent screw.
5. Ensure that jack rolls freely. Unlock the handle by pulling up on the handle position lock lever and rotating lever
clockwise until it rests upon the lever bracket as seen below in Figure 1. Pump the handle or use the foot pedal
to raise and lower the unloaded saddle throughout the lifting range before putting into service to ensure the pump
operates smoothly. Replace worn or damaged parts and assemblies with Omega authorized replacement parts
only. The foot pedal is for positioning the unloaded saddle to contact the lift point, at which time the handle must
be used to raise the load.
!WARNING
• Study, understand, and follow all printed
materials provided with/on this product before use .
• Do not exceed rated capacity.
• Use only on hard, level surface.
• This is a lifting device only!
• Immediately after lifting, support the load with
a pair of appropriately rated jack stands.
• Lift only on areas of the vehicle as specied by
the vehicle manufacturer.
• Do not move or dolly the vehicle while on the jack.
• No alterations shall be made to this product.
•Failure to heed these markings may result in
personal injury and/or property damage.
To avoid crushing and related injuries:
• Never work on, under or around a load supported
only by hydraulic jack.
• Always use adequately rated jack stands.
• Chock each unlifted tire in both directions.
• Do not use this device to lift, level, lower, support nor
move a house, mobile home, travel trailer, camper or
any building structure.
• Be alert and sober when using this product. Do not
operate under the inuence of drugs or alcohol.
!WARNING
X
!Always verify that the lift point is centered on saddle before lifting!
Lift only on lift points authorized by the vehicle manufacturer.

OPERATION
Lifting
Only attachments and/or adapters supplied
by the manufacturer shall be used. Lift only
on area of the vehicle as specied by the vehicle
manufacturer.
1. Follow the vehicle manufacturer’s recommended
guidelines for lifting. Engage the emergency brake
and chock each unlifted wheel in both directions to
prevent inadvertent vehicle movement.
2. Close the release valve by turning the handle clockwise
until rm resistance is felt.
3. Refer to the vehicle manufacturer owner’s manual to
locate approved lifting points on the vehicle. Center
jack saddle under lift point.
4. Verify lift point, then pump handle to contact lift
point. To lift, pump handle until load reaches desired
height.
5. Transfer the load immediately to appropriately rated
jack stands.
NEVER use hydraulic jack as a stand
alone device! ALWAYS transfer the lifted
load IMMEDIATELY to a pair of appropriately rated
jack stands. NEVER place any portion of your body
beneath the vehicle when lifting or lowering!
Lowering
Be sure all tools and personnel are clear before
lowering load. Slowly open the release valve!
The more you turn the handle counter-clockwise, the
faster the load will come down. Maintain control of the
rate of speed at which the load lowers at all times!
1. Raise load high enough to clear the jack stands.
2. Remove jack stands carefully. (always used in pairs).
3. Slowly turn the handle counter-clockwise, but no
more than 1 full turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough
to reinstall jack stands.
b. Remove the malfunctioning jack and then the jack
stands.
c. Using the functioning jack to lower the vehicle.
4. After removing jack from under the vehicle, fully
lower the saddle to reduce ram exposure to rust and
contamination.
MAINTENANCE
Use only Mobil DTE 13M or equivalent
hydraulic jack oil. Improper uid can cause
premature failure of the jack and the potential for
sudden and immediate loss of load.
Adding oil
It is difcult to conrm the correct oil level by simply
looking into the oil reservoir after removing the air vent
screw *Correct oil level allows the saddle to reach its
advertised maximum height and its advertised minimum
height.
• Too much oil will not allow the saddle to lower
completely.
•Too little oil will not allow the saddle to raise
completely.
1. With saddle fully lowered set jack in its upright, level
position. Remove air vent screw.
2. *Fill until oil nearly covers the inner cylinder as seen
from the oil ller hole. Reinstall the air vent screw.
Changing oil
For best performance and longest life, replace the
complete uid supply at least once per year.
1. With saddle fully lowered, remove air vent screw.
2. Lay the jack on its side and drain the uid into a
suitable container.
Note: Dispose of hydraulic uid in accordance with
local regulations.
3. Fill until oil nearly covers the inner cylinder as seen
from the oil ller hole. Reinstall air vent screw.
Lubrication
A periodic coating of light lubricating oil to pivot points,
axles and hinges will help to prevent rust and assure that
wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs
of rust or corrosion. Clean as needed and wipe with
an oily cloth.
Note: Never use sandpaper or abrasive material on
these surfaces!
Storage
When not in use, store the jack with saddle fully
lowered.
4
!
!
!
!
!Paint contains lead!
DO NOT sand or grind painted surface!

5
Figure 2 - Replacement Parts Illustration for Model 25057
Replacement Parts Illustration for Model 25057
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Figure 3 - Replacement Parts Illustration for Model 25107
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Replacement Parts Illustration for Model 25107

REPLACEMENT PARTS
(refer to page 5 & 6)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, please give the Model number, part number and parts
description. Call or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
E-Mail: [email protected] Tel: [phone] Fax: [phone] Omega Website: http://www.omegalift.com
Replacement Parts List for Model 25057 & 25107
Item Part No. for: Description Qty
Model 25057 Model 25107
1 G251-20002-100 Reservoir 1
2G62S-03300-200 Air Vent Screw Assy. 1
3G251-20008-000 Filter 1
4 G251-20004-000 Release Valve 1
5B300-14002-000 Washer 1
6G251-23001-000 G651-31002-000 Pump Cylinder 1
7G251-23002-000 G651-31001-000 Pump Piston 1
8G251-23000-000 G651-31000-000 Pump Assy. 1
9 G651-90009-K05 G661-90009-K04 Hyd. Power Unit 1
10 G250-90004-K01 G661-90009-K01 Front Wheel Assy. 2
11 G251-00002-000 G661-00012-000 Saddle 1
12 G251-50000-000 G661-00010-000 Cover 1
13 G251-00003-000 G150-00005-000 Return Spring 2
14 G62S-90009-K01 G661-90038-K03 Caster Assy. 2
15 5405-02028-000 Retaining Pin 2
16 5405-12036-000 Pin 2
17 G251-60000-000 G661-80000-000 Piston Link 1
18 G251-00004-000 Return Spring, Pedal 1
19 G251-00010-000 Handle Fork 1
20 G250-90009-K03 Bolt Assy. 1
21 G251-00009-000 Foot Pedal 1
22 5110-05025-000 Screw 1
23 5303-00005-000 Lock Washer 1
24 5202-00005-000 Nut 1
25 G251-30000-000 Universal Joint 1
26 G251-00005-000 Spring 1
27 5402-04028-000 Spring Pin 1
28 G251-40001-000 Knob 1
29 G651-20000-000 G661-90000-000 Handle Assy. 1
30 N/A 5110-06010-000 Screw 6
*G6511S-077
(includes items A-U)
G6610S-121
(includes items A-U) Repair Kits 1
-25057-L0 25107-L0 Label (not shown) 1
- 25057-M0 Owners Manual (25057-SJ2) 1
7

ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option,
without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This
limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight
prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specically prohibited by applicable law, (1) THE
CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS
PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER,
AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION,
ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND
IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also
have other rights, which vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
888-332-6419
[email protected]
8
Symptom Possible Causes Corrective Action
Jack will not lift load • Release valve not tightly closed
• Load is too heavy
• Ensure release valve tightly closed
• Consider higher capacity jack
Jack will lift, but not maintain
pressure
•Release valve not tightly closed
• Hydraulic unit malfunction
•Ensure release valve tightly closed
• Discontinue use, contact Omega
technical service
Jack will not lower after unloading • Reservoir overlled
• Linkages binding
• Drain uid to proper level
• Clean and lubricate moving parts
Poor lift performance • Fluid level low
•Hydraulic unit malfunction
• Ensure proper uid level
•Discontinue use, contact Omega
technical service
Will not lift to full extension • Fluid level low • Ensure proper uid level
TROUBLESHOOTING