Omron M12 - User manual

NEW
New Assembly Connectors Added to the Lineup.
Many Sensors for Easier Application.
XW3D
XS5M
XS5P
NEW
XS5G
NEW
XS5C
XS5R
XS5
XS5
Round Water-resistant Connectors
Simple, Twist-and-Click Connection.
Meet the Next-generation
M12 Connector!
XW3D
Connector Terminal Boxes

XS5
Problem It's troublesome to screw the connectors together.
1
Problem There's nothing to tell you that it's
connected.
2
Problem It's difficult to keep track of locking torque values.
4
3
The simple, XS5 Connector is completely compatible with conventional
screw-type M12 connectors.
The connector solves the problems of previous screw-type connectors.
A simple twist is all it takes to connect the Smartclick XS5, making it an ideal next-generation M12
connector. It's also easy to introduce to existing facilities because it takes only 1/4 the time of
ordinary wiring processes, and it's compatible with conventional, screw-type connectors.
Patent Pending
It's a twist-and-click connection.
Solution
Twist-and-click connection Screw connection
Screw connection Screw connection
All combinations are connectable.
The Smartclick XS5 "clicks"
to tell you it's connected.
Solution
Solution
Click!
Click!
Insert all the
way in. 1/8th of a turn
An innovative new lock structure makes connection extremely simple. The lock
mechanism is internal, so it will no longer become jammed by sputtered fluids or
dust. Also, the use of a movable lock bolt makes it possible to connect the
Smartclick XS5 to a screw-type M12 connector.
XS5 Smartclick Socket
Connector
XS5 Smartclick
Plug Connector
M12 socket connector
M12 plug connector
A positive clicking feel tells you for sure that the
Connector is securely locked.
Locking is done with approxi-
mately 1/8th of a turn.
Problem The connection sometimes
vibrates loose.
A bayonet lock mechanism is used.
Solution
By using a bayonet mechanism, which is a common
locking method, the Smartclick XS5 eliminates any
concerns about loosening.
The Smartclick XS5 has the industry's
shortest locking rotation of 1/8th of a
turn. There's no need to keep
track of locking torque, and
this greatly reduces time
and effort when wiring.
Note: is a registered trademark of the OMRON Corporation.

New Product
4
Round Water-resistant Connectors
XS5
Round Water-resistive Smartclick
Connectors That Reduce Installation
Work
• A newly developed lock mechanism that is compatible with
round M12 connectors.
• Simply insert the Connectors, then turn them approximately
1/8 of a turn to lock.
• A positive click indicates locking.
• Features the same degree of protection (IP67) as M12
connectors.
• A full line-up of models is planned.
• Connectors with Cables are UL approved.
Ratings and Specifications
Recommended Cables
Materials and Finish
Connection Combinations
Rated current 4 A
Rated voltage 250 VDC
Contact resistance (connector) 40 mΩmax. (20 mV max., 100 mA max.)
Insulation resistance 1,000 MΩ min. (at 500 VDC)
Dielectric strength (connector) 1,500 VAC for 1 min (leakage current:
1 mA max.)
Degree of protection IP67 (IEC60529)
Insertion tolerance 50 times min.
Lock strength Tensile: 100 N/15 s, Torsion: 1 N·m/15 s
Cable holding strength 100 N/15 s (for cable diameter of 6 mm)
Lock operating force 0.1 N·m to 0.25 N·m
Ambient operating tempera-
ture range −25 to 70°C
Cable outer
diameter (mm)
Core sizes
Crimping
models
Soldering
models
Screw-on
models
8 mm 7 to 8 mm --- ---
0.18 to 0.75 mm2
7 mm 6 to 8 mm
6 mm 5 to 6 mm Two types of con-
tacts are available.
0.18 to 0.3 mm2
0.5 to 0.75 mm2
0.5 mm2max.4 mm 4 to 5 mm
3 mm 3 to 4 mm
Item Model XS5F/H/W/R XS5M/P XS5C/G
Con-
tacts
Materials Phosphor bronze Brass
Finish Nickel base, 0.4-µm gold plating
Fixtures Nickel-plated zinc alloy
Pin block PBT resin (UL94V-0)
O-ring Rubber
Overmolding/
Cover
Polyester elas-
tomer --- PBT resin (UL94V-0)
Cable
Standard
cable
UL AWM2464,
6-mm dia.
4 cores ×AWG20
(0.12/49)
---
Vibration-
proof
robot
cable
UL AWM2464,
6-mm dia.
4 cores ×AWG20
(0.08/110)
---
Oil-resis-
tant poly-
urethane
cable
6 dia.
4 cores ×0.5 mm2
(0.12/45)
---
Seal resin --- Epoxy resin
(UL94V-0) ---
Power supply
wires --- UL1007 AWG20 ---
is a registered trademark of the OMRON Corporation.
OMRON model no.
Smartclick Plug Connectors M12 Plug Connectors
XS5H, XS5G,
XS5W (plug side),
XS5R (plug side), XS5M
XS2H, XS2G,
XS2W (plug side),
XS2R (plug side), XS2M
Smartclick Socket
Connectors
XS5F, XS5C,
XS5W (socket side)
XS5R (socket side)
XS5P
❍
M12 Socket
Connectors
XS2F, XS2C,
XS2W (socket side),
XS2R (socket side),
XS2P
❍❍
: Connected by .
❍: Connected by screwing.
Note: The XS@M and XS@P
cannot mate with each
other.

XS5
5
XS5WConnectors Connected to Cable, Socket and Plug on Cable Ends
Dimensions (Unit: mm)
Note: The overmolding on the Standard Cable (XS5W-D42@-@81-A) and the Oil-resistant Polyurethane Cable (XS5W-D42@-@81-P) is black, and
the overmolding on the Vibration-proof Robot Cable (XS5W-D42@-@81-F) is warm gray.
●Standard Cable XS5W-D42@-@81-A
●Vibration-proof Robot Cable XS5W-D42@-@81-F
●Oil-resistant Polyurethane Cable XS5W-D42@-@81-P
40.7
L (Cable length)
44.7
6 dia. M12
Straight/straight
L (Cable length)
32.3
28.3 6 dia.
M12
Angled/angled
L (Cable length)
28.3
44.7
6 dia. M12
Angled/straight
1
2
3
4
1
2
3
4
Terminal No.
Brown
White
Blue
Black
Cable color of
core sheath
Wiring Diagram for 4 Cores
L (Cable length)
32.3
40.7
6 dia.
M12
Straight/angled

XS5
6
Model Number Legend
1. Type
W: Connector connected to cable, plug on cable
ends
2. Mating Section Form
D: DC
3. Connector Poles
4: 4 poles
4. Contact Plating
2: 0.4-µm gold plating
5. Cable Connection Direction
1: Straight/straight
2: Angled/angled
3: Straight (XS5F)/angled (XS5H)
4: Angled (XS5F)/straight (XS5H)
6. Cable Length
C: 1 m D: 2 m E: 3 m
G: 5 m J: 10m
7. Connections
8: ABrown, BWhite, CBlue, DBlack (Numbers
inside circles are terminal numbers)
8. Connectors on One End/Both Ends
0: Both ends
9. Cable Specifications
A: Standard Cable
F: Vibration-proof Robot Cable
P: Oil-resistant Polyurethane Cable
Ordering Information
Use this model number legend to identify products
from their model number. When ordering, use a mod-
el number from the table in Ordering Information.
XS5W-D42@-@81-@
83 4
2 6 951 7
Cable specifi-
cations
Cable
length L (m)
Straight/straight Angled/angled Minimum
order UL
Model
Standard Cable
1XS5W-D421-C81-A ---
10
Yes
2XS5W-D421-D81-A XS5W-D422-D81-A
3XS5W-D421-E81-A ---
5XS5W-D421-G81-A XS5W-D422-G81-A 5
10 XS5W-D421-J81-A ---
Vibration-proof
Robot Cable
1XS5W-D421-C81-F ---
102XS5W-D421-D81-F ---
3XS5W-D421-E81-F ---
5XS5W-D421-G81-F --- 5
10 XS5W-D421-J81-F ---
Oil-resistant
Polyurethane
Cable
2XS5W-D421-D81-P --- 10 ---5XS5W-D421-G81-P ---
10 XS5W-D421-J81-P --- 5
Cable specifi-
cations
Cable
length L (m)
Straight/angled Angled/straight Minimum
order UL
Model
Standard Cable 2XS5W-D423-D81-A XS5W-D424-D81-A 10 Yes
5XS5W-D423-G81-A XS5W-D424-G81-A 5

XS5
7
XS5F Connector Connected to Cable, Socket on One Cable End
Dimensions (Unit: mm)
Note: The overmolding on the Standard Cable (XS5F-D42@-@80-A) and the Oil-resistant Polyurethane Cable (XS5F-D42@-@80-P) is black, and
the overmolding on the Vibration-proof Robot Cable (XS5F-D42@-@80-F) is warm gray.
Model Number Legend
Ordering Information
●Standard Cable XS5F-D42@-@80-A
●Vibration-proof Robot Cable XS5F-D42@-@80-F
●Oil-resistant Polyurethane Cable XS5F-D42@-@80-P
Cable specifica-
tions
Cable length
L (m)
Straight Connectors Angled Connectors Minimum
order UL
Model
Standard Cable
1XS5F-D421-C80-A XS5F-D422-C80-A
10
Yes
2XS5F-D421-D80-A XS5F-D422-D80-A
3XS5F-D421-E80-A XS5F-D422-E80-A
5XS5F-D421-G80-A XS5F-D422-G80-A 5
10 XS5F-D421-J80-A XS5F-D422-J80-A
Vibration-proof
Robot Cable
1XS5F-D421-C80-F XS5F-D422-C80-F
102XS5F-D421-D80-F XS5F-D422-D80-F
3XS5F-D421-E80-F XS5F-D422-E80-F
5XS5F-D421-G80-F XS5F-D422-G80-F 5
10 XS5F-D421-J80-F XS5F-D422-J80-F
Oil-resistant
Polyurethane Cable
2XS5F-D421-D80-P XS5F-D422-D80-P 10
---5XS5F-D421-G80-P XS5F-D422-G80-P 5
10 XS5F-D421-J80-P XS5F-D422-J80-P
Straight
6 dia.
40.7
L (Cable length)
50
30 5
M12
14.9 dia.
1
2
3
4
Brown
White
Blue
Black
Terminal No. Cable color of
core sheath
Wiring Diagram for 4 Cores
6 dia.
25.3
28.3
L (Cable length)
50
30 5
Angled
Use this model number legend to identify products
from their model number. When ordering, use a mod-
el number from the table in Ordering Information.
XS5F-D42@-@80-@
83 4
2 6 951 7
1. Type
H: Connector connected to cable,
plug on one cable end
2. Mating Section Form
D: DC
3. Connector Poles
4: 4 poles
4. Contact Plating
2: 0.4-µm gold plating
5. Cable Connection Direction
1: Straight
2: Angled
6. Cable Length
C: 1 m D: 2 m E: 3 m
G: 5 m J: 10 m
7. Connections
8: ABrown, BWhite, CBlue,
DBlack (Numbers inside circles are
terminal numbers.)
8. Connectors on One End/Both Ends
0: One end
9. Cable Specification
A: Standard Cable
F: Vibration-proof Robot Cable
P: Oil-resistant Polyurethane Cable

XS5
8
XS5H Connector Connected to Cable, Plug on One Cable End
Dimensions (Unit: mm)
Note: The overmolding on the Standard Cable (XS5H-D42@-@80-A) and the Oil-resistant Polyurethane Cable (XS5H-D42@-@80-P) is black, and
the overmolding on the Vibration-proof Robot Cable (XS5H-D42@-@80-F) is warm gray.
Model Number Legend
Ordering Information
●Standard Cable XS5H-D42@-@80-A
●Vibration-proof Robot Cable XS5H-D42@-@80-F
●Oil-resistant Polyurethane Cable XS5H-D42@-@80-P
Cable specifica-
tions
Cable length
L (m)
Straight Connectors Angled Connectors Minimum
order UL
Model
Standard Cable
0.3 XS5H-D421-A80-A XS5H-D422-A80-A
10
Yes
1XS5H-D421-C80-A XS5H-D422-C80-A
2XS5H-D421-D80-A XS5H-D422-D80-A
5XS5H-D421-G80-A XS5H-D422-G80-A 5
Vibration-proof
Robot Cable
0.3 XS5H-D421-A80-F XS5H-D422-A80-F
101XS5H-D421-C80-F XS5H-D422-C80-F
2XS5H-D421-D80-F XS5H-D422-D80-F
5XS5H-D421-G80-F XS5H-D422-G80-F 5
Oil-resistant
Polyurethane Cable
0.3 XS5H-D421-A80-P XS5H-D422-A80-P 10 ---2XS5H-D421-D80-P XS5H-D422-D80-P
5XS5H-D421-G80-P XS5H-D422-G80-P 5
44.7 6 dia.
L (Cable length)
50
30 5
M12
1
2
3
4
Brown
White
Blue
Black
Terminal No. Cable color of
core sheath
L (Cable length)
6 dia.
M12
50
30 5
32.3
25.3
Wiring Diagram for 4 Cores
Angled
Straight
Use this model number legend to identify products
from their model number. When ordering, use a mod-
el number from the table in Ordering Information.
XS5H-D42@-@80-@
83 4
2 6 951 7
1. Type
H: Connector connected to cable,
plug on one cable end
2. Mating Section Form
D: DC
3. Connector Poles
4: 4 poles
4. Contact Plating
2: 0.4-µm gold plating
5. Cable Connection Direction
1: Straight
2: Angled
6. Cable Length
A: 0.3 m C: 1 m D: 2 m
G: 5 m
7. Connections
8: ABrown, BWhite, CBlue,
DBlack (Numbers inside circles
are terminal numbers)
8. Connectors on One End/Both
Ends
0: One end
9. Cable Specifications
A: Standard Cable
F: Vibration-proof Robot Cable
P: Oil-resistant Polyurethane
Cable

XS5
9
XS5G Assembly Connector Plugs
Dimensions (Unit: mm)
Ordering Information
Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets/Plugs.
No. of
poles
Connection
method
Suitable cable dia.
(mm)
Straight Connectors Angled Connectors Minimum order
Model
4
Crimping
6 mm (5 to 6) XS5G-D4C1 ---
50
4 mm (4 to 5) XS5G-D4C3 ---
3 mm (3 to 4) XS5G-D4C5 ---
Soldering
6 mm (5 to 6) XS5G-D421 XS5G-D422
4 mm (4 to 5) XS5G-D423 XS5G-D424
3 mm (3 to 4) XS5G-D425 XS5G-D426
Screw-on
6 mm (5 to 6) XS5G-D4S1 XS5G-D4S2
4 mm (4 to 5) XS5G-D4S3 XS5G-D4S4
3 mm (3 to 4) XS5G-D4S5 XS5G-D4S6
8 mm (7 to 8) XS5G-D4S7 ---
7 mm (6 to 7) XS5G-D4S9 ---
5 Screw-on
6 mm (5 to 6) XS5G-D5S1 ---
4 mm (4 to 5) XS5G-D5S3 ---
3 mm (3 to 4) XS5G-D5S5 ---
8 mm (7 to 8) XS5G-D5S7 ---
7 mm (6 to 7) XS5G-D5S9 ---
14.9 dia.
49.3
14.2 dia.
M12
XS5G-D4C@(Crimping Model)
XS5G-D42@(Soldering Model)
Straight Connectors
37.7
14.9 dia.
23
M12
XS5G-D42@(Soldering Model)
Angled Connectors
58.7
16 dia.20 dia.
14.9 dia.
XS5G-D@S@(Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm)
Straight Connectors
58.7
14 dia.20 dia. 14.9 dia.
XS5G-D@S@(Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
Straight Connectors
39.7
39.6
20 dia.
14 dia.
XS2G-D@S@(Screw-on Connectors)
Angled Connectors

XS5
10
XS5U (Crimping Pin for XS5G)
Dimensions (Unit: mm)
Ordering Information
Note: Orders are accepted in multiples of the minimum order.
Suitable core size (mm2)Model Minimum order
0.18 to 0.3 XS5U-3121 100
0.5 to 0.75 XS5U-3122
XS5U-312@
Plug Pin
2.3 dia.2 dia.
C dia.
1.5
1 dia.
B
Slit
A
*A special tool must be used for crimping. For details, refer to page 16.
Dimensions
Model Suitable core
size (mm2)
Dimension (mm) No. of
slits
A B C
XS5U-3121 0.18 to 0.3 22.6 6.1 0.8 1
XS5U-3122 0.5 to 0.75 22.7 6.2 1.3 0

XS5
11
XS5C Assembly Connector Sockets
Dimensions (Unit: mm)
Ordering Information
No. of
poles
Connection
method
Suitable cable dia.
(mm)
Straight Connectors Angled Connectors Minimum order
Model
4
Crimping
6 mm (5 to 6) XS5C-D4C1 XS5C-D4C2
50
4 mm (4 to 5) XS5C-D4C3 XS5C-D4C4
3 mm (3 to 4) XS5C-D4C5 XS5C-D4C6
Soldering
6 mm (5 to 6) XS5C-D421 XS5C-D422
4 mm (4 to 5) XS5C-D423 XS5C-D424
3 mm (3 to 4) XS5C-D425 XS5C-D426
Screw-on
6 mm (5 to 6) XS5C-D4S1 XS5C-D4S2
4 mm (4 to 5) XS5C-D4S3 XS5C-D4S4
3 mm (3 to 4) XS5C-D4S5 XS5C-D4S6
8 mm (7 to 8) XS5C-D4S7 ---
7 mm (6 to 7) XS5C-D4S9 ---
5 Screw-on
6 mm (5 to 6) XS5C-D5S1 ---
4 mm (4 to 5) XS5C-D5S3 ---
3 mm (3 to 4) XS5C-D5S5 ---
8 mm (7 to 8) XS5C-D5S7 ---
7 mm (6 to 7) XS5C-D5S9 ---
XS5C-D4C@(Crimping Model)
XS5C-D42@(Soldering Model)
Straight Connectors
M12
43.4
14.9 dia. 14.2 dia.
M12
31.8
14.9 dia.
23
XS5C-D4C@(Crimping Model)
XS5C-D42@(Soldering Model)
Angled Connectors
54.9
20 dia. 14.9 dia. 16 dia.
XS5C-D@S@(Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm)
Straight Connectors
54.9
20 dia. 14.9 dia. 14 dia.
XS5C-D@S@(Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
Straight Connectors
14.9 dia.
35.9
39.6
14 dia.
20 dia.
XS5C-D@S@(Screw-on Connectors)
Angled Connectors

XS5
12
XS5U (Crimping Pin for XS5C)
Dimensions (Unit: mm)
Ordering Information
Note: Orders are accepted in multiples of the minimum order.
Suitable core size (mm2)Model Minimum order
0.18 to 0.3 XS5U-2221 100
0.5 to 0.75 XS5U-2222
XS5U-222@
Socket Pin Slit
2.3 dia.2 dia.
C dia.
1.5
B
A
*A special tool must be used for crimping. For details, refer to page 16.
Dimensions
Model Suitable core
size (mm2)
Dimension (mm) No. of
slits
ABC
XS5U-2221 0.18 to 0.3 16.7 6.1 0.8 1
XS5U-2222 0.5 to 0.75 16.8 6.2 1.3 0

XS5
13
XS5R Y-Joint Plug/Socket Connectors
Dimensions (Unit: mm)
Ordering Information
Note: 1. Ask your OMRON representative about other specifications.
2. XS2G and XS5G Assembled Connectors with screw connections cannot be connected to both CN1 and CN2 at the same time.
Cable Connector Cable length (m) Model Minimum order
With cable
Connectors on both cable
ends
0.5 XS5R-D426-B11-F
5
1XS5R-D426-C11-F
2XS5R-D426-D11-F
3XS5R-D426-E11-F
Connector on one cable end 2XS5R-D426-D10-F
5XS5R-D426-G10-F
With no cable Y-Joint Plug/Socket --- XS5R-D426-1 10
XS5R-D426-5
XS5R-D426-@11-F
Connectors on Both Ends (Y-Joint Plug/Socket)
1
2
3
44
3
2
1
1
2
3
4
CN2
CN1
1
43
2
1
43
2
1
43
2
1
43
2
1
43
2
1
43
2
1
43
2
1
43
2
45.5
4.6 dia.
18.0
35.0
CN1
CN2
15.0
Blue marking 8.5
13.6
L (Cable len
g
th)
6 dia.
44.7
Wiring Diagram
XS5R-D426-@10-F
Connectors on One Cable End (Y-Joint Socket)
1
43
2
1
43
2
1
43
2
1
43
2
18.0
15.0
35.0
CN1
CN2
Blue marking
45.5
4.6 dia.
30±5
50+20
−10
5±3
8.5 13.6
L (Cable length)
6 dia.
1
2
3
4
1
2
3
4
Black
Blue
White
Brown
CN2
CN1
Wiring Diagram
XS5R-D426-@
Y-Joint Plug/Socket without Cable
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
CN2
CN1
CN0
CN2
CN1 CN0
1
43
2
1
43
2
58.3
27
4.5 dia.
CN2
(37) 18
15
CN1
CN0
Blue marking
7
24.5
12.5
Wiring Diagram
XS5R-D426-1 XS5R-D426-5

XS5
14
XS5P Panel-mounting Sockets
Dimensions (Unit: mm)
Panel Cutout
Note: 1. The panel cutout dimension is the same for Front-locking
and Rearlocking Sockets.
2. Rotational positioning is not possible for connector rotation.
Wiring and Wire Specifications
Wiring
Wire Specifications
Ordering Information
XS5P-D426-5
Panel-mounting Sockets with Rear Locks
2
3
4
120
White
Brown
Black
Blue
18
(20)
500
22.1
11.9
2.5
14.6 dia.
PG9
2.8
M12
17
18
10±3
XS5P-D427-5
Panel-mounting Sockets with Front Locks
2
3
4
1
M12 PG9
(20)
500
22.1
18
20
White
Blue
Brown
Black
17
18
10.5 2.5
10±3
13.9 dia.
2.8
Panel Cutout Dimension
Panel thickness = 1 to 4 mm
15.3+0.1
0 dia.
Pin number Color
1Brown
2White
3Blue
4Black
Item Specification
Specification UL1007
Nominal size AWG20
Configuration
Number of wires 21
Wire diameter 0.18
Standard outer diameter 1.8
Type Lock Cable length (m) Model Minimum order
With cable Rear lock 0.5 XS5M-D426-5 10
Front lock XS5M-D427-5

XS5
15
XS5M Panel-mounting Plugs
Dimensions (Unit: mm)
Panel Cutout
Note: 1. The panel cutout dimension is the same for Front-locking
and Rearlocking Sockets.
2. Rotational positioning is not possible for connector rotation.
Wiring and Wire Specifications
Wiring
Wire Specifications
Ordering Information
XS5M-D426-5
Panel-mounting Plugs with Rear Locks
2.8
M12 PG9
500
22.8
18
17
White
Brown
Blue
Black
18
20
10
2.8
10±3(20)
2
3
4
1
XS5M-D427-5
Panel-mounting Plugs with Front Locks
1
4
3
2
PG9
M12
(20)
500
22.8
18
20
White
Brown
Blue
Black
18
17
82.8
10±3
2.8
Panel Cutout Dimension
Panel thickness = 1 to 4 mm
15.3+0.1
0 dia.
Pin number Color
1Brown
2White
3Blue
4Black
Item Specification
Specification UL1007
Nominal size AWG20
Configuration
Number of wires 21
Wire diameter 0.18
Standard outer diameter 1.8
Type Lock Cable length (m) Model Minimum order
With cable Rear lock 0.5 XS5M-D426-5 10
Front lock XS5M-D427-5

XS5
16
Tools
Use the Crimp Tool to crimp a cable core to the XS5U or XS2U
Crimping Pin used with the XS@C or XS@G Crimping Connector.
•The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01).
•Mount the XY2F-0003 Locator (sold separately) to the locator
guide of the Crimp Tool with a screw provided with the XY2F-0003
Locator.
Extraction Procedure
(1) Disconnecting Components
•Disconnect all components on the cap side from the cover.
(2) Extracting Pin Block
•Insert the claws of the Tool into the four holes of the cover.
•Make sure that the pin block is outside the Tool.
•Press the Tool so that the guides of the Tool are in close contact.
Then pull the pin block straight.
Precaution for Safe Use
•The pin block must not be extracted from the same Connector
more than 3 times, otherwise the proper degree of protection of the
pin block or Connector will not be maintained.
Crimp Tool
XY2F-0002
Locator
XY2F-0003
5
4
3
2
1
8
7
6
R
A
I
S
E
T
O
R
O
T
A
T
E
SEL.
NO.
P
U
S
H
P
O
S
I
T
I
O
N
E
R
A
N
D
R
O
T
A
T
E
9
0
°
T
O
I
N
S
T
A
L
L
R
O
T
A
T
E
9
0
°
T
O
I
N
S
T
A
L
L
Tool in open position
Tool in closed
position
XY2F-0001
Crimp Tool
XY2F-0003
Locator
Selector dial
(Set to 6.)
Locator guide
Model
XY2F-0002
XY2F-0003
Pin-block Extraction Tool
XY2F-0001
Use this tool to extract a Pin Block from the covers in order to make
wiring changes or corrections after the cover has been mounted to the
pin block for Connector Assemblies (XS@C/XS@G, soldering/
crimping). Model
XY2F-0001
Pin block Cover Rubber
bushing
Cable
clamp
Cap
Holes
Claws
Tool
Pin block
Guide
Cover Cover
Pin block
Guide
Extracting
direction

XS5
17
Assembly Procedure for XS5C/XS5G Connector Assemblies
(1) Connector and Cable External Diameters
•Connectors for 6-, 4-, and 3-mm-diameter Cables (i.e., Cables that
are 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are
available. When assembling a Connector used with a cable, make
sure that the external diameter of the Connector is suited to that of
the cable.
•Connectors for 6-mm-diameter Cables use white cable clamps.
Connectors for 4- and 3-mm-diameter Cables use black cable
clamps.
A watertight bushing for 6-mm-diameter Cable has no stripe, that
for 4-mm-diameter Cable has a single stripe, and that for 3-mm-
diameter Cable has two stripes.
Note: When connecting a commercially available cable to a
connector assembly, use a cable with an outside diameter of 3
to 6 mm and core sizes of 0.18 to 0.75 mm2for crimping
connectors and 0.5 mm2maximum for soldering connectors.
(2) Component Insertion
•As shown in the above illustration, connect the above components
to the Cable with its end processed.
(3) Wiring (Processing Cable Ends)
•Strip 10 mm of the Cable sheath and 4 mm of each core.
•Before soldering cores and solder cup pins together, solder-coat
each of them.
•The following conditions are recommended for soldering each
solder cup pin.
Soldering iron: 30 to 60 W
Soldering temperature: 280°C to 340°C
Soldering period: 3 s max.
•The length marked *A should be 6.5 mm max., otherwise the
proper degree of protection of the connector will not be maintained.
•Strip 14 mm of the Cable sheath and 4 mm of each core.
•Make sure that each core is not damaged and its end strands are
not spread out.
•Mount the XY2F-0003 Locator to XY2F-0002 Crimping Tool, both
of which are sold separately, and set the selector dial of the
Crimping Tool to 6 for the XS5U-@@21 and to 7 for the XS5U-
@@22.
•After mounting the crimping pins to the Locator, fully insert the
cores to the crimping pins.
•Squeeze the handle of the Crimp Tool to press-fit the cores to the
crimping pins.
(Squeeze the handle firmly until the handle automatically returns to
the release position.)
•After press-fitting the cores to the pins, insert the pins into the pin
clamp as shown in the illustration. Then make sure that the lead
colors correspond to the pin clamp numbers that are identical to
the connector pin numbers.
Crimping/Soldering Connectors
Screw-on Connectors
Cover
Watertight
bushing Cable
clamp Cap
Cover
Ring (Angled models only) *
Watertight
bushing
Cable clamp Cap
Straight Connectors
Angled Connectors
*A ring is not required for Screw-on Connectors.
Cover
Cover
Watertight bushing
Watertight
bushing
Cable clamp
Cable clamp
Cap
Cap
Ring *1
(
*2
)
Confirm that you have all of the required parts.
Insulation caps and insulation tubes are included with
5-pole Connectors (XS2C-D5S@and XS2G-D5S@).
*1. Rings are not required with 7-mm and 8-mm cables.
*2. Insert the waterproof bushing for 7-mm and 8-mm
cables in the direction shown in the diagram.
Soldering Connectors
Crimping Connectors
46
6±0.5 *A
410
0
−4
Crimping
Pin clamp Press
1 to 1.5
Wiring

XS5
18
•Tentatively insert the pins to the pin block holes so that the key on
the pin block will coincide with the key groove on the pin clamp.
Then insert the cable along with the pin clamp.
•Loosen the screws on pins 1 to 4 and insert the cores according to
the pin numbers.
•Use the dedicated Screwdriver (XW4Z-00B)*and tighten the
screws securely so that the cores do not pull out (tightening torque:
0.15 to 0.2 N·m).
•Five-pole Connectors
•Strip the cable sheath for a total of 15 mm and strip the core
covering for 8 mm for the core to connect to pin 5.
•Connect the core to pin 5 (in the center) first.
•Insert the core from the side of the hold with the tab and tighten the
screw securely (tightening torque: 0.15 to 0.2 N·m), and then cut
off the excess wire with wire cutters.
•Bend the cable as shown below, attached the enclosed insulation
cap, and then strip the other cores.
•Connect the cores to pins 1 to 4.
Connecting Shielded Cables to Five-pole Connectors
•Place the insulation tub on the drain line of the shield and connect
it to the terminal.
•Tighten the screw and then check visually to see if there is
insulation between the cores.
•Connect the cores to pins 1 to 4.
*When tightening the screws, use the dedicated XW4Z-00B
Screwdriver that matches with the screw-slot dimensions.
(4) Inserting Pin Block
•Mount the cover to the pin block so that the triangle mark on the pin
block will coincide with the triangle mark on the cover.
•If the cover is used for an Angled model, the relationship between
the position of the polarity key on the engaged side and cable
connection direction will be determined by the direction in which
the positioning key is inserted into the cover, which can be rotated
by 90°.
•Fully insert the positioning key until the positioning key is hidden by
the casing.
Screw-on Connectors
Pin Block Pin Clamp
Key groove Key groove
Key XS5C use XS5G use
6±0.5
Insertion
8
12
12±0.5
Cable End Processing
•Four-pole Connectors
87
8
12
Conductors for
pins 1 to 4
Conductors for
pin 5
Screw
Dedicated
screwdriver
Dedicated
screwdriver
Screw
Ta b
Insulation cap
Insulation tube
Drain line
XW4Z-00B
Screwdriver
Lock spring O-ring
Triangle mark
Positioning key
(triangle mark)
Polarity key
Pin Block
(Soldering Model)
Cover
(Straight Model)
(Crimping Model) (Angled Model)

XS5
19
•Align the triangular marks on the pin block and cover and insert the
pin block into the cover.
•Press them together firmly (0.39 to 0.49 N·m) until the pin block
does not come out of the cover.
(5) Mounting Cap
•After mounting the cover to the pin block and the cover snaps into
place, tighten the cap securely by hand within a torque of 0.39 and
0.49 N·m.
Note: If the cap is not tighten securely enough, the degree of
protection (IP67) may not be maintained or vibration may
cause the cap to become loose. Do not tighten the cap with
pliers or similar tools; they may damage the cap.
•After fully tightening the cap, length A should be approximately one
of the following according to the cable external diameter and the
Connector model.
(6) After Assembly
•Confirm the insulation between cores after completing assembly.
Recommended Cables
When connecting a commercially available cable to a connector
assembly, use a cable with an outside diameter of 3 to 6 mm and core
sizes of 0.18 to 0.75 mm2for crimping connectors and 0.5 mm2
maximum for soldering connectors.
Connector Arrangement
For safety, when constructing a connection system between a Sensor
and panel with a connector, make sure that the connector plug is on
the Sensor side and the connector socket is on the panel side (i.e.,
the female pins are located on the power-supply side).
Connecting the XS5
1. Connecting the XS5 Plug and Socket
•Align the projection on the plug cover with the polarity key on the
socket, then insert the plug all the way in.
•Hold the knurled socket grip, then insert the projection on the plug
into the groove of the socket.
•Turn the knurled grips of the socket clockwise approximately 45
degrees in respect to the plug. A click will indicate that the
Connectors are locked. The locking condition can also be
confirmed by the alignment marks on the plug and socket.
2. Connecting the XS5 and XS2
•Align the projection on the plug cover with the polarity key on the
socket, then insert the plug all the way in.
•In the same way as when connecting two XS2 Connectors, screw
the knurled grip in the clockwise direction.
•Use your fingers to tighten the Connectors sufficiently.
Connector Cable external diameter (mm)
6 mm 5 mm 4 mm 3 mm
For 6-mm-dia. cable 1 0 --- ---
For 4-mm-dia. cable --- 2 1 ---
For 3-mm-dia. cable --- --- 2 1
Triangle mark
Pin block
Cover lock
Pin Block
(Screw-mounting Connectors) Cover
Cap
A
Sensor Side Connecting Cable Panel Side
(Power-supply Side)
(Plug) (Socket) (Plug) (Socket)
Protrusion on
cover aligns with
polarity key.
Polarity key
Alignment marks

XS5
20
Safety Precautions
Do not use the Connectors in an atmosphere or environment that
exceeds the specifications.
Connector Connection and Disconnection
•When connecting or disconnecting Connectors, be sure to hold the
Connectors by hand.
•Do not hold the cable when disconnecting Connectors.
•When mating Connectors, be sure to insert the plug all the way to
the back of the socket before attempting to lock the Connectors.
•Do not use tools of any sort to mate the Connectors. Always use
your hands. Pliers or other tools may damage the Connectors.
•When mating the Connectors to XS2 or other M12 Connectors,
tighten the lock by hand to a torque of 0.39 to 0.49 N⋅m.
Wiring
•Always confirm wiring diagrams before wiring sensors, limit
switches, or other devices.
•Lay the cables so that external force is not applied to the
Connectors. Otherwise, the degree of protection (IP67) may not be
achieved.
Degree of Protection
•The degree of protection of Connectors (IP67) is not for a fully
watertight structure. Do not the Connectors underwater.
•Do not step on or place any objects on the Connectors. Doing so
may damage the Connectors.
General Precautions
•Do not pull excessively on the Connectors or cables. Do not install
the Connectors or cables in any way that would place a load
directly on the mating section or cable connections. Doing so can
damage the Connectors or break the wires inside the cables.
•Install the Connectors and cables where they will not be stepped
on to prevent the wires inside the cables from being broken and to
prevent the Connectors from being damaged. If the Connectors or
cables must be installed where they might be stepped on, protect
them with covers.
•Refer to the specifications for your cables before bending the
cables and do not bend them past their minimum bending radius.
•If sensors or switches are not attached during installation, protect
the mating surface of the Connector with a XS2Z-22 Waterproof
Cover of XS2Z-14/15 Dust Cover.
Precautions for Correct Use

21
MEMO