Omron MS2800 User manual

» Rapid alignment and troubleshooting
» No software, no console, no problem
» Standard connection and mounting
Safety light curtains MS2800 & MS4800
SIMPLICITY WITHOUT LIMITATION

Safety that’s simple,
efficient and effective
Safety systems need to be simple to install,
to configure, and to use. Omron’s new all-
in-one MS2800 and MS4800 safety light
curtains meet these requirements and more.
They are exceptionally easy to specify, fit
and set-up for virtually any application
requiring secure protection, reducing costs
of engineering, inventory and maintenance.
And they are supplied and supported
through Omron’s unrivalled international
organisation. Simple as that.
A comprehensive range to meet all requirements
These Omron light curtains are designed for use in the
majority of Type  and Type  safety applications, both
complying with EN  Part . Advanced models,
offering additional functionality, are suitable for more
specialised area. So, whatever the application, there
is an Omron safety light curtain to suit.
Simple to specify, fit and set-up
Every Omron MS and MS safety light curtain
is installed and configured in exactly the same way.
This simplifies the task of designing, ordering,
engineering, installing and maintaining the light-
curtains. Machine makers can maximise efficiency and
increase up-time, reducing the total cost of ownership
over the lifetime of a machine – and all with absolutely
no compromise on safety or operator security.

Global support from a world leader
Every Omron customer benefits from global support tailored
precisely to local needs. Wherever you are, wherever your
machines are manufactured or installed, you can rely on the
same high standards of service support, engineering back-up
and parts supply. We focus totally on your needs.
Limitless simplicity
•Comprehensive range, common design approach
•Reduce total cost of ownership over the lifetime
of the machine
•Save time and expense, reduce engineering and
inventory costs
•Backed by Omron’s global network
•Simplicity in selection
- 15% time in Design-in
- 10% time in Installation
- 10% time in Setup
- 15% time in Maintenance
“Reduce your total cost
of ownership.”

Omron MS/MS safety light curtains provide
a comprehensive choice, designed to meet the vast majority
of applications requiring operator protection. The range
includes mm finger-protection models with a maximum
operating range of m and protection heights from mm
to mm. mm hand-protection models have a maximum
range of m, and protection heights from mm to
mm. The curtains can be multi-cascaded in up to four sets
for segmented guarding, and all models are available in
standard and advanced models, the latter offering additional
functionality with fixed and floating blanking and muting.
Safety without compromise
No other Type  safety light curtain matches the MS, with
its unique mm resolution, allowing a much smaller safety
distance. With a choice of this or mm resolution, finger and
hand protection can be designed into much more compact
machines, saving space - but with no sacrifice on safety.
The finest detection resolution
The housings for these light curtains are the most robust
in the class. Wall thickness of up to mm provides exceptional
resistance to twisting, making the curtains completely reliable,
even in the most demanding environments.
The most robust housing
Straightforward safety
•Simple DIP-switch set-up - no specialised tools
•Pre-wired for plug-in connectivity
•Choice of mm or mm resolution
•Wide operating and protective-height range
•Easy to install
•The most robust housing in the class
•Easy set-up and troubleshooting

Every model in the range is pre-wired with a simple M
all-in-one connector, and fitted with an adjustable rotating
mounting bracket. So it’s easy to engineer and entirely
straightforward to install. Alignment is equally fast and
efficient: an innovative system using intuitive LED indicators
Installation, setup and diagnosis
MS and MS light curtains are easily configured
using a series of built-in dip-switches. There’s no need for
external programming, no problems with operating systems
or interfaces, no set-up console and no complicated menus.
Simplicity itself.
No programming, no software, no problem
MS offers an indicator
for connection via M cable/
plug each beam.
Easy to rotate and
stable fixable.
MS has  LEDs – one
for the upper and one for
the lower range.
Connection via M
cable/plug.
shows whether alignment is correct. This makes adjustment
of the light beams significantly easier than for comparable
light curtains. The MS has separate LEDs for upper and
lower ranges, while the MS has an indicator for
each beam.

The emphasis in the design of MS light curtains
is on standardisation: in design, engineering, installation,
set-up and facilities. The basic units are suitable for the
majority of applications, and the same accessories fit all
models. So engineers can concentrate on designing
functionality into machines, with the comfort of knowing that
the light curtains will work the same way every time.
Installation engineers use the same process for every
application – no specialised cables, no missing connections,
no complex alignment or configuration. Safety as standard.
Standardise on safety
MS2800: standard models to suit standard applications
Packaging machinery is typical of the applications for Omron
MS safety light curtains. Finger- and hand-resolution
curtains are ideal for fast-moving multi-process lines, where
each station can be set up to suit specific requirements, using
the same safety equipment. This is particularly advantageous
on lines where products change frequently, and which fulfill
the need for customer-specific deliveries. In these
installations, fast set-up means that light-curtains can
be reconfigured quickly, with no compromise on safety.
Designed for packaging
Features
•Designed for Type  applications
•Ideal for packaging machines
•Choice of mm or mm resolution
•IP housings to protect curtains even under
harsh cleaning
•Fast set-up and easy configuration to cope with
product changes
•Coding of beams provided as standard

Options are available to extend functionality, making the
MS suitable for an even wider range of applications.
A range of accessories to suit the application
All Omron MS safety light curtains are available with
a range of accessories and features to meet the requirements
of different applications. IP housings are now available
to make the curtains suitable for use in food production
applications, where aggressive cleaning systems and high-
pressure water and steam are commonly used. Options such
as fixed and floating blanking and muting (also available for
Type  safety applications) increase functionality and extend
the versatility of MS curtains.

Like the MS range, MS safety light curtains benefit
from standard installation and configuration, and meet fully
the requirements of the Type  safety standard. These curtains
are ideal for automotive applications, where fast-moving
production lines, with their emphasis on flexibility allied
to high quality, must work efficiently yet safely at all times.
MS light curtains are available with basic facilities,
to meet the majority of requirements, plus additional
functionality for more specialised installations.
MS4800: advanced protection for specialized applications
Features
•Meets the requirements of Type  standards
•Provides hand and finger protection
as appropriate
•Additional functionality to extend the range
of applications
•Full compliance with no compromise
on efficiency
•Advanced function models support fixed
blanking, floating blanking and muting
•Coding of beams as standard

Floating blanking and fixed blanking as a standard function
in the advanced model.
Additional functionality for intelligent safety
For applications where increased functionality is required,
both MS and MS units are available with a range
of options, including muting to allow the automatic transport
of material into or out of a dangerous area. The MS and
MS curtains offer internal control of the whole muting
cycle, enabling operators to work in complete security.
It also involves operators working close to machinery, and
in these applications, a secure working environment
is essential as well. Typical applications are in metal-working
shops, where it is often necessary to guide metal manually for
cutting, forming and shaping.
Efficiency in modern automotive plants
In highly automated manufacturing environments, such
as vehicle plants, it is essential to maximize uptime
on production equipment. The simplicity with which MS
and MS light curtains can be installed and replaced
is a key benefit in this kind of environment. No specialist
tools, wiring or software is needed, so a light-curtain can
be replaced, and the machine up and running again,
in a matter of minutes.
Muting system in automatic warehouse for material supply
of production.

Simplicity in selection
Safety
Category
Connection
Features
Function set
MS 2800
Safety category 
MS 4800
Safety category 
Basic EB
Interlock, restart, EDM,
 optical channels
integrated alignment tool
Advanced EA
Muting, Blanking
(fixed/floating)
MS2800S-EB-
MS2800S-EA-
MS2800FS-EB-
MS2800FS-EA-
MS2800F-E-
MS4800S-EB-
MS4800S-EA-
MS4800FS-EB-
MS4800FS-EA-
MS4800F-E-
MS2800S-
MS2800FS-
MS2800F-
MS4800S-
MS4800FS-
MS4800F-
MS2800-
MS4800-
Standard S
standalone
Master FS
Series connection,
Muting applications
Slave F
Series connectin only

Resolution Length
14 mm - 014
Operating range ,m…m
30 mm - 030
Operating range ,m…m
Maximum number of beams: 
Maximum length (mm increments)
mm resolution: mm
mm resolution: mm
MS2800S-EB-014-
MS2800S-EB-030-
MS2800S-EA-014-
MS2800S-EA-030-
MS2800FS-EB-014-
MS2800FS-EB-030-
MS2800FS-EA-014-
MS2800FS-EA-030-
MS2800F-E-014-
MS2800F-E-030-
MS4800S-EB-014-
MS4800S-EB-030-
MS4800S-EA-014-
MS4800S-EA-030-
MS4800FS-EB-014-
MS4800FS-EB-030-
MS4800FS-EA-014-
MS4800FS-EA-030-
MS4800F-E-014-
MS4800F-E-030-
280 …1800
280 …2120
280 …1800
280 …2120
280 …1800
280 …2120
280 …1800
280 …2120
240 …1280
280 …2120
280 …1800
280 …2120
280 …1800
280 …2120
280 …1800
280 …2120
280 …1800
280 …2120
240 …1280
280 …2120

MS4800/2800 Safety sensors
Category 4 / 2 safety light curtain
The MS4800 and MS2800 family of safety light curtain provides simplicity in
mounting, configuring, daily use and maintenance by providing a:
• Sensing distance up to 20m for 30mm resolution and 7 m for 14mm resolution
• LED bar for easy alignment and diagnosis
• DIP-switch setup for Blanking, Muting and optical coding
• Category 4 / 2 sensor complying with EN 61496-1
• All-in-one M12 connection and mounting concept with robust housing
• Multicascadable up to 4 sets
Ordering information
MS2800 Safety Category 2
MS4800 Safety Category 4
Connection features
Standard Master Slave
Stanard
Standalone operation
Master
Series connection, Muting
Slave
Series connection only
MS2800S- MS2800FS- MS2800F-
Function Set
Basic Advanced Basic Advanced
Basic
Interlock, Restart, EDM,
2 optical channels,
integrated alignment tool
Advanced
Muting, Blanking (fixed/floating)
MS2800S-EB- MS2800S-EA- MS2800FS-EB- MS2800FS-EA- MS2800F-E-
Resolution 14 mm 30 mm 14 mm 30 mm 14 mm 30 mm 14 mm 30 mm 14 mm 30 mm
14 mm Finger protection
MS2800S-EB-
014-
280 … 1800
MS2800S-EB-
030-
280 … 2120
MS2800S-EA-
014-
280 … 1800
MS2800S-EA-
030-
280 … 2120
MS2800FS-EB-
014-
280 … 1800
MS2800FS-EB-
030-
280 … 2120
MS2800FS-EA-
014-
280 … 1800
MS2800FS-EA-
030-
280 … 2120
MS2800F-E-
014-
240 … 1280
MS2800F-E-
030-
280 … 2120
30 mm Hand protection
Length
240 mm … 2120 mm in
40 mm increments
Connection features
Standard Master Slave
Standard Stan-
dalone operation
Master Series
connection, Muting
Slave Series
connection only
MS4800S- MS4800FS- MS4800F-
Function Set
Basic Advanced Basic Advanced
Basic In-
terlock, Restart, EDM, 2 optical
channels, integrated alignment
tool
Advanced
Muting, Blanking (fixed/floating)
MS4800S-EB- MS4800S-EA- MS4800FS-EB- MS4800FS-EA- MS4800F-E-
Resolution 14 mm 30 mm 14 mm 30 mm 14 mm 30 mm 14 mm 30 mm 14 mm 30 mm
14mm Finger protection
MS4800S-EB-
014-
280 ... 1800
MS4800S-EB-
030-
280 ... 2120
MS4800S-EA-
014-
280 ... 1800
MS4800S-EA-
030-
280 ... 2120
MS4800FS-EB-
014-
280 ... 1800
MS4800FS-EB-
030-
280 ... 2120
MS4800FS-EA-
014-
280 ... 1800
MS4800FS-EA-
030-
280 ... 2120
MS4800F-E-
014-
240 ... 1280
MS4800F-E-
030-
280 ... 2120
30mm Hand protection
Length
240mm … 2120mm in
40mm increments
Examples MS2800S-EB-030-1000
Standalone Operation
Basic function set
30mm resolution
1000mm protective height
MS4800FS-EA-014-1200
Series connection Model
Advanced function set
14mm resolution
1200mm protective height
MS4800F-E-014-600
Slave operation
14mm resolution
600mm protective height
12

MS4800/2800 Safety sensors
Specifications
Model MS4800_ -E_ -_ _ _ -_ _ _ _ MS2800_ -E_ -_ _ _ -_ _ _ _
Sensor type Type 4 Type2
Normal Operating range
Reduced range (DIP-switch 6)
14 mm resolution: 0.3 - 7 m, 30 mm resolution: 0.3 - 20 m
14 mm resolution: 0.3 - 3 m, 30 mm resolution: 0.3 - 8 m
Beam pitch 14 mm resolution: 10 mm; 30 mm resolution: 20 mm
Protective height 14 mm resolution: 280 - 1800 mm; 30 mm resolution: 240 - 2120 mm
Detection capability 14 mm resolution: 14 mm non-transparent; 30 mm resolution: 30 mm non-transparent
Effective aperture angle (EAA) Within ±2,5° Within ±5,0°
for the emitter and receiver at a detection distance of at least 3m according to IEC61496-2
Light source Infrared LED's (880 nm), Power Dissipation: 180 mW, Class 1 per EN60825-1
Supply voltage (Vs) 24 VDC ±20%, according EN/IEC60204, able to cover a drop of voltage of at least 20 msec
OSSD Two safety related PNP transistor output, load current 625 mA max.*1, short circuit protection
*1 Up to 12 m we recommend to use the F39-JMR cables, to use longer cables and a current of 625 mA the F39-JMR cables are necessary.
Connection example
Using a manual restart and an external device monitoring
Auxiliary Output (non safety output) One PNP output sourcing 100mA @ 24VDC. This output follows the OSSD's
Output operation mode OSSD output: Light-ON
Test functions Self-test (after power ON and during operation)
Safety-related functions All versions: Auto reset/interlock with manual reset, EDM (external device monitoring) Advanced versions only: fixed blanking,
floating blanking, muting
Response time ON to OFF: 14 to 59 ms
Ambient light intensity Incandescent lamp: 3000 lx max. (light intensity on the receiver surface)
Ambient temperature Operating: -10°C to +55°C, storage: -25°C to +70°C (without icing or condensation)
Degree of protection IP65 (IEC60529)
Connection methode Flexible cable with M 12 connection: receiver: 8 pins, transmitter: 5 pins
Materials Case: Polyurethane powder painted aluminium, cap: polycarbonate, front window: acrylic, mounting brackets: cold rolled steel
Size (cross section) 39 x 50 mm
Receiver indicator lights Individual Beam Indicator (IBI), Interlock, Blanking activ, RUN and STOP state, error codes
Transmitter indicator lights ON, OFF, failure
AOPD (ESPE) Type4 acc. IEC 61496-1 Type2 acc. IEC 61496-1
Suitable for safety control systems Cat. 4 acc. EN954-1 Cat. 2 acc. EN954-1
Safety Integrity Level SIL 3 according IEC 61508
PFH 3,5 x 10-8
K1 and K2 forcibly guided relay’s expected
Power supply
+24VDC
GND
Protective Earth
Fuse
Earth GND +24V
DC
MTS
Ret. MTS Earth GND +24V
DC EDM Start Aux. OSSD1 OSSD2
K1
K2
*2
K1
K2 *2 *1
MS4800/MS2800
Transmitter
MS4800/MS2800
Receiver
*1
MTS requires a NC contact. If
MTS is not used, please connect
MTS and MTS Ret. Directly.
*2
The K1 and K2 coils must be
suppressed. Please refer to the
documentation of the relays or
contactors for further reference.
13

MS4800/2800 Safety sensors
308
Accessories
Standard cables
Interconnect cables
IP67-Enclosure (Acrylic)
Welding/Sputter protection shield (Lexan)
Explosion proof housing
Safety Controllers
Cable length Connector Receiver Transmitter
10 m M12 female connector, 8-pin F39-JMR-10M F39-JMT-10M
15 m F39-JMR-15M F39-JMT-15M
30 m F39-JMR-30M F39-JMT-30M
50 m F39-JMR-50M F39-JMT-50M
Cable length Connector Receiver Transmitter
0.3 m M12 female/male connector, 8-pin F39-JMCR-03M F39-JMCT-03M
0.5 m F39-JMCR-05M F39-JMCT-05M
1.0 m F39-JMCR-1M F39-JMCT-1M
2.0 m F39-JMCR-2M F39-JMCT-2M
3.0 m F39-JMCR-3M F39-JMCT-3M
5.0 m F39-JMCR-5M F39-JMCT-5M
10.0 m F39-JMCR-10M F39-JMCT-10M
Standalone models F39-EM67-XXXX XXXX = length of protection field
Master/Slave models F39-EM67FS-XXXX
F39-EMWS-XXXX XXXX = length of protection field
Model 14 mm resolution 30 mm resolution
F39-EXPF-AX300 MS4800-014-0320 MS4800-030-0320
F39-EXPF-AX600 –MS4800-030-0640
F39-EXPF-AX900 –MS4800-030-0960
F39-EXPF-AX1200 –MS4800-030-1240
Family Type Name Configuration
G9SB G9SB-200-D DPST-NO
G9SB-301-D 3PST-NO
G9SA G9SA-301 3PST-NO
G9SA-501 5PST-NO
G9SA-321-T075 3PST-NO, Time delay 7.5 s
G9SA-321-T15 3PST-NO, Time delay 15 s
G9SA-321-T30 3PST-NO, Time delay 30 s
G9SX G9SX-BC202 2 Safe Outputs
G9SX-AD322-T15 3 Safe Outputs, Time delay 15 s
G9SX-AD322-T150 3 Safe Outputs, Time delay 150 s
G9SX-ADA222-T15 2 Safe Outputs, Time delay 15 s
G9SX-ADA222-T150 2 Safe Outputs, Time delay 150 s
DeviceNet Safety NE1A-SCPU01 16 In, 8 Out, Safety Master
NE1A-SCPU02 40 In, 8 Out, Safety Master
Safety Controller NE1A-SCPU01L 16 In, 8 Out
NE1A-SCPU02L 40 In, 8 Out
Muting Controller F3SP-U4P External Muting Controller
MS4800-RM6 Can be used with MSx800 Master/Slave
14

MS4800/2800 Safety sensors
Dimensions
240 mm 280 mm 320 mm 360 mm 400 mm 440 mm 480 mm 520 mm 560 mm 600 mm
A244.6 284.4 324.8 364.5 404.2 443.9 484.3 523.4 563.7 604.1
B380.6 420.4 460.8 500.5 540.2 579.9 620.3 659.4 699.7 740.1
C341.9 381.7 422.1 461.8 501.5 541.2 581.6 620.7 661.0 701.4
D267.5 307.3 347.7 387.4 427.1 466.8 507.2 546.3 586.6 627.0
E331.5 371.3 411.7 451.4 491.1 530.8 571.2 610.3 650.6 691.0
640 mm 680 mm 720 mm 760 mm 800 mm 840 mm 880 mm 920 mm 960 mm 1000 mm
A643.9 683.6 724.0 762.0 803.5 843.4 882.8 923.8 963.6 1002.6
B779.9 819.6 860.0 898.0 939.5 979.8 1018.8 1059.8 1099.6 1138.6
C741.2 780.9 821.3 859.3 900.8 941.1 980.1 1021.1 1060.9 1099.9
D666.8 706.5 746.9 784.9 826.4 866.7 905.7 946.7 986.5 1025.5
E730.8 770.5 810.9 848.9 890.4 930.7 969.7 1010.7 1050.5 1089.5
1040 mm 1080 mm 1120 mm 1160 mm 1200 mm 1240 mm 1280 mm 1320 mm 1360 mm 1400 mm
A1042.9 1083.9 1122.3 1162.7 1203.8 1242.1 1281.8 1323.6 1361.0 1401.7
B1178.9 1219.9 1258.3 1298.7 1339.8 1378.1 1417.8 1459.6 1497.0 1537.7
C1140.2 1181.2 1219.6 1260.0 1301.1 1339.4 1379.1 1420.9 1458.3 1499.0
D1065.8 1106.8 1145.2 1185.6 1226.7 1265.0 1304.7 1346.5 1383.9 1424.6
E1129.8 1170.8 1209.2 1249.6 1290.7 1329.0 1368.7 1410.5 1447.9 1488.6
1440 mm 1480 mm 1520 mm 1560 mm 1600 mm 1640 mm 1680 mm 1720 mm 1760 mm 1800 mm
A1443.4 1481.8 1521.5 1563.3 1600.9 1641.3 1681.3 1720.8 1764.5 1802.9
B1579.4 1617.8 1657.5 1699.3 1736.9 1777.3 1817.3 1856.8 1896.5 1938.9
C1540.7 1579.1 1618.8 1660.6 1698.2 1738.6 1778.6 1818.8 1857.8 1900.2
D1466.3 1504.7 1544.4 1586.2 1623.8 1664.2 1740.2 1743.7 1783.4 1825.8
E1530.3 1568.7 1608.4 1650.2 1687.8 1728.2 1768.2 1807.7 1847.4 1889.8
1840 mm 1880 mm 1920 mm 1960 mm 2000 mm 2040 mm 2080 mm 2120 mm
A1840.6 1880.3 1922.8 1960.4 2000.1 2042.6 2079.6 2117.7
B1976.6 2016.3 2058.8 2096.4 2136.1 2178.6 2215.6 2253.7
C1937.9 1977.6 2020.1 2057.7 2097.4 2139.9 2176.9 2215.0
D1863.5 1903.2 1945.7 1983.3 2023.0 2065.5 2102.5 2140.6
E1927.5 1967.2 2009.7 2047.3 2087.0 2129.5 2166.5 2204.6
BRACKET
ROTATION
62.9 [2.48]
90.0 °
T-SLOT
MOUNTING
BACK
VIEWVIEW
RIGHT SIDE
VIEW
FRONT
VIEW
LEFT SIDE
VIEWS
TOP
INVE RTED
MOUNTING
BRACKETS
ALTERN ATE
(SELECTOR SWITCH)
WITH DOOR
ENDCAP
"A"
39.4 [1.55]
51.0 [2.01]
27.6 [1.09] 58.6 [2.31]
77.3
[3.04]
58.0 [2.28]
46.4 [1.82]
"C"
"B"
"E"
30.2 [1.19]
59.2 [2.33]
37.3 [1.47]
C
L
23.2 [.91]
DIA.6.8 [.27]
18.5
[.73]
49.1 [1.93]
38.0 [1.50]
50.0 [1.97]
CABLE
195.0
[7.68]
TY P.
"D"
37.2 [1.47]
52.8 [2.08]
63.8 [2.51]
53.6 [2.11]
40.1 [1.58]
BOTTOM VIEW
IN-LINE "PIG TAIL" CABLE
69.6 [2.74]
38.1 [1.50]
15

Control Systems
• Programmable logic controllers • Human-machine interfaces • Remote I/O
Motion & Drives
• Motion controllers • Servo systems • Inverters
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors
• Cable connectors • Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches
Authorised Distributor:
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: [phone] Fax: [phone] www.industrial.omron.eu
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Poland
Tel: [phone]
www.industrial.omron.pl
Portugal
Tel: [phone]
www.industrial.omron.pt
Russia
Tel: [phone]
www.industrial.omron.ru
South-Africa
Tel: [phone]
www.industrial.omron.co.za
Spain
Tel: [phone]
www.industrial.omron.es
Sweden
Tel: [phone]
www.industrial.omron.se
Switzerland
Tel: [phone]
www.industrial.omron.ch
Turkey
Tel: [phone]
www.industrial.omron.com.tr
United Kingdom
Tel: [phone]
www.industrial.omron.co.uk
More Omron representatives
www.industrial.omron.eu
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