Omron D4DL User manual

1
Compact Guard-locking Interlock Safety Door Switch D4DL
Polymer housing, IP65, and slow-action contacts
with positive opening →.
2 versions
•Mechanical lock/Solenoid release
•Solenoid lock/Mechanical release
Rotatable operating head provides four possible
key entry slots.
Incorporates an indicator that shows operation
status at a glance.
Double-insulation structure requires no grounding
terminals. (with mark)
Three types of Operation Key are available:
•Horizontal mounting
•Vertical mounting
•Angle-adjustable vertical mounting
Safety Standards
Conformity:
Machinery
Directive, Low-voltage Directive, EN1088, SUV A
Approval:
Agency Standard
File No.
TÜV Rheinland EN60947-5-1 J9650736
BIA EN60947-5-1,
GS-ET-19 9610568
UL (see note) UL508, CSA C22.2
No.14 E76675
SUVA SUVA Pending
Note: Approval for CSA C22.2 No. 14 is authorized by
cu
mark.
E
c
Ordering Information
Model Number Legend
Switches
D4DL-jjjj-j
1234 5
1. Conduit Size (2-conduit)
1: Pg13.5
2: G1/2
2. Built-in Switch (with Safety Switch and Lock Monitor
Switch Contacts)
C: 1NC/1NO slow-action contacts plus 1NC slow-action
contact
D: 2NC slow-action contacts plus
1NC slow-action contact
3. Head Mounting Direction
F: Front
4.
Door Lock and Release
A: Mechanical lock / 24-VDC solenoid release (see note)
B: Mechanical lock / 1 10-V AC solenoid release
C: Mechanical lock / 230-V AC solenoid release
G: 24-VDC solenoid lock / mechanical release (see note)
H: 110-V AC solenoid lock / mechanical release
J: 230-V AC solenoid lock / mechanical release
5. Indicator
B: 10 to 1 15 V AC/VDC (with orange LED indicator)
E: 100 to 250 V AC (with orange neon lamp indicator)
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D4DL D4DL
2
Operation Keys
D4DS-Kj
1
1. Key T ype
1: Horizontal mounting
2: V ertical mounting
3: Horizontal-adjustable vertical mounting
5: V ertical/Horizontal-adjustable vertical mounting
Switches
Solenoid voltage/indicator Lock and release
types
Contact configuration
(Slow-action)
Approved force-separation
NC contact
Connector size Model
Solenoid: 24 VDC
O LED 10 t 1 15 VDC/VAC
Mechanical lock
S l id l
1NC/1NO+1NC PG13.5 D4DL-1CFA-B∗
So e o d C
Orange LED: 10 to 1 15 VDC/VAC
ec a ca oc
Solenoid release
C/ O C
G1/2 D4DL-2CFA-B
2NC+1NC PG13.5 D4DL-1DFA-B∗
CC
G1/2 D4DL-2DFA-B
Solenoid lock
Mhill
1NC/1NO+1NC PG13.5 D4DL-1CFG-B∗
So e o d oc
Mechanical release
C/ O C
G1/2 D4DL-2CFG-B
2NC+1NC PG13.5 D4DL-1DFG-B∗
CC
G1/2 D4DL-2DFG-B
Solenoid: 1 10 V AC
O LED 10 t 1 15 VDC/VAC
Mechanical lock
S l id l
1NC/1NO+1NC PG13.5 D4DL-1CFB-B
So e o d 0 C
Orange LED: 10 to 1 15 VDC/VAC
ec a ca oc
Solenoid release
C/ O C
G1/2 D4DL-2CFB-B
2NC+1NC PG13.5 D4DL-1DFB-B
CC
G1/2 D4DL-2DFB-B
Solenoid lock
Mhill
1NC/1NO+1NC PG13.5 D4DL-1CFH-B
So e o d oc
Mechanical release
C/ O C
G1/2 D4DL-2CFH-B
2NC+1NC PG13.5 D4DL-1DFH-B
CC
G1/2 D4DL-2DFH-B
Solenoid: 230 VDC
O l 100 t 250 V AC
Mechanical lock
S l id l
1NC/1NO+1NC PG13.5 D4DL-1CFC-E
So e o d 30 C
Orange neon lamp: 100 to 250 V AC
ec a ca oc
Solenoid release
C/ O C
G1/2 D4DL-2CFC-E
2NC+1NC PG13.5 D4DL-1DFC-E
CC
G1/2 D4DL-2DFC-E
Solenoid lock
Mhill
1NC/1NO+1NC PG13.5 D4DL-1CFJ-E
So e o d oc
Mechanical release
C/ O C
G1/2 D4DL-2CFJ-E
2NC+1NC PG13.5 D4DL-1DFJ-E
CC
G1/2 D4DL-2DFJ-E
Note: Models marked with “ ∗ ” are recommended
Operation Keys (Order Separately)
Type Model
Horizontal mounting D4DS-K1
V ertical mounting D4DS-K2
Horizontal-adjustable
vertical mounting
D4DS-K3
Vertical/Horizontal
adjustable vertical
mounting
D4DS-K5
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D4DL D4DL
3
Specifications
Approved Standard Ratings
TÜV (EN60947-5-1)
Item LED type Neon lamp
type
Utilization category AC-15 AC-15
Rated operating current (I
e)
6 A 3 A
Rated operating voltage (U
e)1
15 V 250 V
Note: Use a 10-A fuse type gI or gG as a short-circuit protection device that conforms to IEC269.
UL/CSA (UL508, CSA C22.2 No. 14)
A300
Rated voltage Carry current Current (A) Voltage
a ed o age
Ca y cu e
Make Break Make Break
120 V AC 10A 60 6 7,200 720
240 V AC
0
30 3
,00
0
Characteristics
Degree of protection (see note 2) IP65 (EN60947-5-1)
Life expectancy (see note 3) Mechanical: 1,000,000 times min.
Electrical: 500,000 times min.
Operating speed 0.05 to 0.5 m/s
Operating frequency 30 operations/minute max.
Rated frequency 50/60 Hz
Positive opening force (see note 4) 58.84 N {6 kgf} min. (EN60947-5-1)
Positive opening travel (see note 4) 10 mm min. (EN60947-5-1)
Holding force 500 N {51 kgf} min. (GS-ET -19)
Insulation resistance 100 M Ω min. (at 500 VDC)
Rated insulation voltage (U
i)
300 V (EN60947-5-1)
Conventional enclosed thermal current
(Ithe)
10 A (EN60947-5-1)
Rated impulse voltage (U
imp)
Between terminals of same or dif ferent polarity , each terminal and ground, and each
terminal and non-current-carrying metal part: 4 kV
Between the solenoid and non-current-carrying metal part: 0.8 kV for 24 VDC solenoid,
2.5 kV for 1 10 V AC solenoid, and 4 kV for 230 V AC solenoid (EN60947-5-1)
Conditional short-circuit current 100 A (EN60947-5-1)
Pollution degree (operating environment) 3 (EN60947-5-1)
Protection against electric shock Class II (double insulation)
Switching overvoltage 1,500 V max. (EN60947-5-1)
Contact resistance 25 m Ω max. (initial value)
V ibration resistance Malfunction: 10 to 55 Hz, 0.75-mm single amplitude
Shock resistance Mechanical: 1,000 m/s
2
(100G) min.
Malfunction: 300 m/s
2
(30G) min.
Ambient temperature Operating: –10 ° C to 55 ° C with no icing
Ambient humidity Operating: 95% max.
Weight Approx. 340 g (D4DL-1CF A-B)
Material
Body and actuator flange Glass-fiber reinforced thermoplast, self-extinguishing
ae a
Actuator Stainless steel
Note: 1. The above values are initial values.
2. Although the switch box is protected from dust or water penetration, do not use the D4DL in places where foreign material may
penetrate through the key hole on the head, otherwise switch damage or malfunctioning may occur .
3. The
above mechanical or electrical life is ensured at an ambient temperature of 5 ° C to 35 ° C and an ambient humidity of 40% to 70%.
4. These values must be satisfied to ensure safe operation.
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D4DL D4DL
4
Solenoid Characteristics
Item 24 VDC 1 10 V AC 230 V AC
Rated operating voltage 24 VDC +10%/–15% (100% ED) 1 10 V AC ± 10% (100% ED) 230 V AC ± 10% (100% ED)
Current consumption Approx. 200 mA Approx. 50 mA Approx. 30 mA
Insulation Class F (130°C max.) Class F (130°C max.) Class F (130°C max.)
Indicator
Item LED Neon lamp
Rated voltage 10 to 1 15 V AC/VDC 100 to 250 V AC
Current leakage Approx. 1 mA Approx. 1.9 mA
Color Orange Orange
Nomenclature
Operation key hole Terminal E3 Terminal E4
Operation key hole
Cam
Terminal 11
Terminal 12
Terminal 23
Terminal 24
Main switch
Indicator Release key Conduit opening
Solenoid
Lock monitor switch
Terminal E1 ( )
Terminal E2 ( )
Conduit opening
Terminal 32
Terminal 31
+
~
–
~
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D4DL D4DL
5
Operation
Operation Principles
Mechanical lock model
Guard
Inside equipment
Lock spring
11
23 24
12 31 32
•Door closed
•Access to machine is not allowed.
•Lock spring locks the door .
• Power to solenoid
• Door can be opened.
Solenoid lock model
Lock releasing spring
11
23 24
12 31 32
•Door opened
•Access to machine is allowed.
• Solenoid: OFF
•Lock releasing spring releases
the door lock.
• Solenoid: OFF
• Door can be opened.
• Solenoid: ON
•Door locked
•Access to the machine is not
allowed.
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D4DL D4DL
6
Contacts
Indicates conditions where the Key is inserted and the lock is applied. Connect the terminals 12 to 31 to conform to BIA GS-ET -19.
Model Contact Contact form Diagram Remarks
D4DL-jCjj-j1NC/1NO + 1NC Lock position
ON
Travel
Key fully
inserted. Key fully extracted.
Only terminals 1 1, 12, 31,
and 32 have an positive
opening mechanism.
The terminals 1 1/12 and
23/24 can be used as
opposing poles.
D4DL-jDjj-j2NC + 1NC Lock position
ON
Travel
Key fully
inserted. Key fully extracted.
Terminals 11, 12, 21, 22,
31, and 32 have a positive
opening mechanism.
The terminals 1 1/12 and
21/22 can be used as
opposing poles.
Indicator
Internal Circuit Diagram
LED T ype (10 to 115 V AC/DC)
Constant-current diode
E3
E4
LED (orange)
Neon Lamp T ype (100 to 250 V AC)
R=130 KΩ
Neon lamp (orange)
Circuit Connection Example
Circuit is to be connected by user .
• Connect terminals 12 to 31. (T o conform to BIA GS-ET -19.)
• Do not connect the indicator in parallel to the contacts.
Doing so may allow short-circuit current to flow while the
indicator
is damaged, causing equipment malfunction.
•The 24-VDC solenoid has polarity. Be sure not to make wiring
mistakes.
•In the following connection example, the indicator will be lit when
the door is open. (D4DL-1CF A-B)
Power supply side
Solenoid
Indicator
Auxiliary
circuit Safety circuit Ground
+
~
–
~
(Orange)
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D4DL D4DL
7
Connection Example with OMRON G9S Safety Relay Unit
G9S-321-Tj(24 VDC)+D4DL-jCFA-j/-jCFB-j/-CFC-j (Mechanical Lock T ype)+D4D-j520N
24
32
31
12
11
23 24
12
11
23
ESSW
T11 T12 T22 T21
G9S
D4DL
D4DN
PC
G9S
PC
out
put
IN
PC
M
S1: Safety Switch (D4D-j520N)
S2:
Safety Door Switch with solenoid lock (D4DL- jCFA-B)
S3:
Pushbutton switch for solenoid
ESSW: Emergency-stop switch (A22E)
KM1, KM2: Magnet Contactor (LC1-D)
M: 3-phase motor
Circuit Diagram
Product Configuration
PC output
PC output (Stop signal) Feed back loop
(Operation instruction)
Emergency stop or
standby
Motor control
system
Operation
instruction
Motor control
system
(Reset signal)
KM1
KM2
S2
Closed
Open
S1
Off delay
timer
OUT
A22E
Emergency stop
PC output
Contactor (off delay)
Contactor (off delay)
D4DL
solenoid
PBS
c12C12
S3
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D4DL D4DL
8
IN
PC Motor control
system
OUT c12C12
G9S-301 (24 VDC)+D4DL-jCFG-j/-jCFH-j/-jCFJ-j (Solenoid Lock T ype)+D4D-j 520 N
24
3231
12
11
23 24
1211
23
ESSW
T11 T12 T22 T21
G9S
D4DL
D4DN
PC
G9S
PC
output
Circuit Diagram
Product Configuration
PC output
PC output (Stop signal) Feed back loop
(Operation instruction)
Emergency stop or standby
Reset switch
Operation
instruction
Motor control
system
Closed
Open
S2
S1
KM1 KM2
S1: Safety Switch (D4D-j520N)
S2:
Safety Door Switch with solenoid lock (D4DL- jCFG-B)
S3: Reset switch
ESSW: Emergency-stop switch (A22E)
KM1, KM2: Magnet Contactor (LC1-D)
M: 3-phase motor
A22E
Emergency stop
M
Contactor
Contactor
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D4DL D4DL
9
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Switch
D4DL-jjjj-jFour, head mounting screw
Pre-travel distance
Three, 4.3-dia. holes
Indicator
Three, cover
counting
screws
Conduit cap
Release key
Conduit opening
Operating characteristics Model
Key insertion force 14.71 N {1,500 gf} max.
Key extraction force 29.42 N {3,000 gf} max.
Pre-travel distance 9 mm max.
Movement before being locked 3 mm min.
Operation Key
D4DS-K1
Horizontal
Mounting
Four, R2.15
D4DS-K2
Vertical
Mounting
Four, R2.15
D4DS-K3
Horizontal-adjustable
V ertical Mounting
9 dia.
4.5 dia. 8 dia.
Note: Each dimension has a tolerance of ± 0.4 mm unless otherwise specified.
D4DS-K5
Horizontal/V
ertical-adjustable V ertical Mounting
18°
Two, M4
9±0.1 41±0.1
43±0.1
Mounting Holes
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D4DL D4DL
10
Operation Key Inserted
D4DL + D4DS-K1 D4DL + D4DS-K2 D4DL + D4DS-K3
Key inserting
position Key inserting position Key inserting position
Horizontal
insertion radius:
R y200
Horizontal
insertion radius:
R y200
Horizontal
insertion radius:
R y50
Center
tolerance of
key hole: ±1
Center
tolerance of
key hole: ±1
Center
tolerance of
key hole: ±1
Key inserting
position Key inserting position Key inserting position
Vertical
insertion radius:
R y200
Vertical
insertion radius:
R y200
Vertical
insertion radius:
R y200
Center
tolerance of
key hole: ±1
Center
tolerance of
key hole: ±1
Center
tolerance of
key hole: ±1
44 min., 46.5 max. 40 min., 42.5 max.
40 min., 42.5 max.
44 min., 46.5 max.
45 min., 47.5 max.
45 min., 47.5 max.
D4DL + D4DS-K5
51.9 min., 54.4 max.
Center tolerance of key hole: ± 1 mm.
Horizontal insertion radius: Ry50
Center tolerance of key hole: ±
1 mm.
Vertical insertion radius: Ry50
Key inserting
position
51.9 min., 54.4 max.
Key inserting
position
Note: Each dimension has a tolerance of ± 0.4 mm unless otherwise specified.
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D4DL D4DL
11
Precautions
!WARNING
Do not dismount the operation key from the door intentionally
and insert it to the switch with the door open. Machine may
start operating and injury or death may be caused.
!CAUTION
Do not disassemble or touch inside under power-on. Electric
shock hazard may be caused.
Do not use metal connectors or conduits with this switch. Rigid
connectors and conduits may damage the switch. The broken
conduit hole may cause an electrical shock hazard.
Install the operation key so that it will not hit the operator when
the door is open.
After-changing the release key to the UNLOCK position or
inserting the operation key , change the head direction.
Otherwise, the switch may malfunction and injuries may occur
due to mis-operation of the device.
NOTICE
If the D4DL is applied to an emergency stop circuit or safety circuit
for prevention of injury, use the NC contact, which incorporates a
positive opening mechanism, and make sure that the D4DL oper-
ates
in positive mode. Furthermore, secure the D4DL with screws or
equivalent parts that are tightened in a single direction so that the
D4DL or operation key cannot be easily removed or provide a
protection cover to the D4DL and post a warning label near the
D4DL.
To protect the D4DL from damage due to short-circuits, connect the
D4DL in parallel to a fuse that has a breaking current 1.5 to 2 times
the rated current of the D4DL. If the D4DL is used under EN-ap-
proved
rating conditions, use a 10 A fuse, type gI or gG conforming
to IEC 269.
Do not supply power to the D4DL while wiring the D4DL.
In order to prevent the D4DL from burning due to overvoltage, inser -
tion
of a protection fuse into the solenoid circuits is recommended.
Do not use the D4DL in locations subject to explosive or flammable
gases.
Make
sure that the load current does not exceed the rated current
and that the load terminals are wired correctly .
Pay utmost attention to correctly wire each terminal.
After mounting and adjusting the D4DL, make sure that the D4DL
operates
properly .
If
the D4DL is imposed with force exceeding the lock strength, the
D4DL may break and the equipment may continue operating.
Do not drop or disassemble the D4DL.
Release Key
The release key is used to unlock the D4DL in case of emergency or
if the power supply to the D4DL fails.
Use an appropriate tool to set the release key to UNLOCK so that
the lock will be released and the door can be opened.
The release key is set at the UNLOCK position. Set the release key
to the LOCK position before use.
Mechanical Lock T ype
Release key
The release key applied to the door of a machine room ensures the
safety of people adjusting the equipment in the machine room. If the
release key is set to UNLOCK, the door will not be locked when the
door is closed and no power will be supplied to the equipment.
Do not use the release key to start or stop machines.
To prevent the release key from being used carelessly by unautho -
rized
people, set the release key of the D4DL in normal operation to
UNLOCK and seal the release key with seal wax.
Mounting
Be
sure to mount the D4DL with a stopper as shown in the following
illustration. Do not use the D4DL Switch as a stopper .
Door
Stopper
Operation key
Switch
Set zone (0.5 to 3 mm)
Solenoid Lock T ype
The
solenoid lock locks the door only when power is supplied to the
solenoid. Therefore, the door will be unlocked if the power supply to
the solenoid fails. Therefore, do not use the solenoid lock type for
machines
that may be operating and dangerous even after the ma -
chine
stops operating because of inertia.
Life Expectancy
The life of the D4DL will vary with the switching conditions. Before
applying the D4DL, test the D4DL under actual operating conditions
and be sure to use the D4DL in actual operation within switching
times
that will not lower the performance of the D4DL.
Operating Environment
The D4DL is for indoor use only. Do not use the D4DL outdoors.
Otherwise,
the D4DL may malfunction.
Do not use the D4DL in the following locations:
Locations with severe changes in temperature
Locations with excessive humidity that may cause condensation
Locations with excessive vibration
Locations where metal dust, oil, or chemical may be sprayed onto
the D4DL
Operation Key
Be sure to use the dedicated Operation Key only .
Do not operate the D4DL with anything other than the dedicated
Operation Key. Otherwise, the safety of the system may not be
maintained.
Do not impose excessive force on the Operation Key inserted into
the D4DL or drop the D4DL with the Operation Key inserted. Other -
wise,
the Operation Key may be deformed or broken.
Force imposed
Drop
Secure the Operation Key with a one-way screw , or an equivalent,
so that the Operation Key cannot be easily removed.
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D4DL D4DL
12
Locking the Door
The D4DL may eventually break if the door opens accidentally due
to the weight of the door , the vibration of the machine, or the bounc -
ing
of the door against the rubber bumper .
Furthermore,
the door may not unlocked if force is imposed on the
operation key.
Do
not use the casing of the D4DL as a locking mechanism for the
door in such cases and be sure to prepare a special lock within the
lock range of the D4DL (i.e., 0.5 to 3 mm).
Mounting
Refer
to page 10 for the mounting dimensions of the Operation Key .
Be
sure that the Operation Key can be inserted properly with a toler -
ance of ±1 mm in the upward, downward, left, or right direction,
otherwise
the D4DL may be damaged.
±1 min.
±1 min.
Tightening T orque
Be
sure to tighten each screw of the D4DL properly , otherwise the
D4DL may malfunction.
(3)
(5)
(1)
(7)
(6)
(2)
(4)
Type Proper tightening torque
(1) T erminal screw 0.59 to 0.78 N S m
{6 to 8 kgf S cm/0.43 to 0.58 ft S lbf}
(2) Cover
mounting
screw
0.78 to 0.88 N S m
{8 to 9 kgf S cm/0.58 to 0.65 ft S lbf}
(3) Head mounting
screw
0.78 to 0.88 N S m
{8 to 9 kgf S cm/0.58 to 0.65 ft S lbf}
(4) Body mounting
screw (M4)
(see note)
0.49 to 0.69 N S m
{5 to 7 kgf S cm/0.36 to 0.51 ft S lbf}
(5) Operation Key
mounting
screw
2.35 to 2.75 N S m
{24 to 28 kgf S cm/1.73 to 2.03 ft S lbf}
(6) Connector at
conduit
opening
1.77 to 2.16 N S m
{18 to 22 kgf S cm/1.30 to 1.59 ft S lbf}
(7) Cap screw 1.27 to 1.67 N S m
{13 to 17 kgf S cm/0.94 to 1.23 ft S lbf}
Note: Tighten each screw together with a washer to the specified
torque.
Mounting
Be
sure the that D4DL operates properly after mounting and adjust -
ing
the D4DL.
Use M4 screws (one-way screws, etc.) and washers to mount the
D4DL and Operation Key securely .
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D4DL D4DL
13
Switch Mounting Holes
Three, M4
Operation Key Mounting Holes
•Horizontal/V ertical Mounting
D4DSK1/D4DS-K2
Two, M4
•Horizontal-adjustable V ertical Mounting
D4DS-K3
Two, M4
•Horizontal/Vertical-adjustable V ertical Mounting
D4DS-K5
Two, M4
9±0.1
41±0.1
43±0.1
Head Direction
By removing the four screws of the head, the mounting direction of
the head can be changed. The head can be mounted in four direc -
tions.
Wiring
Do
not connect lead wires directly to the terminals. Be sure to con -
nect the lead wires through insulation tubes and crimp terminals.
The lead wires must be an AWB20 to AWG18 type (i.e., 0.5 to 10
mm2thick).
D dia.
dz dia.
dz dia.: 3.7
D dia.: 4.5
B: 7.0
L: 20.2
F: 7.7
I:
9.0 (mm)
Wire the crimp terminal as shown in the following diagram so that it
will not come in contact with the case or cover .
Terminal screw
Crimp terminal
Correct Incorrect
Conduit Opening
Connect a recommended connector (see following table) to the
opening of the conduit and tighten the connector to the proper
torque. The casing may be damaged if an excessive tightening
torque
is applied.
Be sure that the diameter of the cable connected to the connector is
correct.
Attach and tighten a conduit cap to the unused conduit opening
when
wiring the D4DL. The conduit cap is provided with the D4DL.
Recommended Connectors
Size Manufacturer Model Proper cable
diameter
G1/2OMRON SC-6
7.5 to 9.0 mm
G /2
LAPP ST-PF1/2
5380-1002
6.0 to 12.0 mm
Ohm Denki OA-W1609 7.0 to 9.0 mm
Pg13.5 LAPP ST13.5
5301-5030
5.0 to 12.0 mm
HEYCO 3216 4.3 to 1 1.9 mm
Note: LAPP is a German manufacturer .
Ohm Denki is a Japanese manufacturer .
HEYCO is an American manufacturer .
Maintenance and Repairs
Please note in the machine manufacturer ’ s instruction manual that
the user must not repair or maintain the switch and must contact the
machine manufacturer for any repairs or maintenance.
Others
The
solenoid radiates heat when power is supplied to the solenoid.
Do not touch the solenoid while the power is supplied.
Use the D4BL under conditions requiring greater rigidity, sealing
performance,
and oil resistance.
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D4DL D4DL
14
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D4DL D4DL
15
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D4DL D4DL
16
OMRON Corporation
Industrial Control Components Division
28th Fl., Crystal T ower Bldg.,
1-2-27, Shiromi, Chuo-ku,
Osaka 540-6028 Japan
Phone: [phone] Fax: [phone]
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. T o convert grams into ounces, multiply by 0.03527.
Cat. No. C107-E1-2 In the interest of product improvement, specifications are subject to change without notice.
Printed in Japan
1 198-1M (0497) a
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