Omron XER6022-SS User manual

Installation must be in accordance with the following steps and stated specifications and should be carried out by suitably competent personnel.
Adherence to the recommended maintenance instructions forms part of the warranty.
WARNING: Do not defeat, tamper, remove or bypass this unit. Severe injury to personnel could result.
Contact open
Contact closed
Tension Range
Rope Slack Rope Pulled
0mm 3.5mm 14.5mm 17.0mm
Contact Arrangement: XER6022, XER6022-SS, XER1022 and XER1032 Models
1NC/2NC/3NC
1NO/2NO
1NC + 1NO
2NC
2NC + 2NO
3NC + 1NO
96
96
222 min - 239 max
32
10
23
7 89
96
86
4 Mounting Holes Clearance
for M5 Screws
23
54
XER6022
XER6022-SS Optional E-Stop Button
cable entry
4 Mounting Holes
Clearance
for M5 Screws
27.50
34
100
86
cable entry
223 min - 240 max
Optional E-Stop Button
25
60
110
29
10
143
92
XER1022
Left Sided Model: XER1022-011C3L
4 Mounting Holes
Clearance
327 min - 361 max
All Dimensions in mm
Optional E-Stop Button
cable entry
for M5 Screws
27.50
100
86
92
143
110
29
60
25
10
XER1032
34
All Dimensions in mm
All Dimensions in mm
40 49 63
Tension Indicator
Indicator shown with steel rope properly adjusted.
XER Series
Safety,
Technology
& Innovation
Operating Instructions for XER6022, XER6022-SS, XER1022 & XER1032
Explosion-Proof Classification
The explosion-proof models of safety interlock switches are specifically designed for potentially explosive atmospheres while retaining the features and operating
characteristics of the conventional models.
A sealed flameproof contact block makes the explosion-proof interlock switches suitable for use in European Zone 1 and Zone 2 environments, which are typical
of those found in the chemical and petrochemical industries. All switches are classified by the European method as EEx d II C T6. For a full explanation of the
classification method, see “Hazardous Location Rating Systems for Interlock Switches” in The Safety Library Section of this catalog.
WARNING: These switches are not suitable for use in atmospheres containing Group I gases, e.g., methane (firedamp).
These switches DO NOT meet all conditions of the US classification of Class I, Div 1, due to the differences between European and US classification
methods. In the US and Canada, these products can be used in areas classified as Class I, Division 2 in Groups A (acetylene), B (hydrogen), C (ethylene) and D
(propane).

1. Installation of all Safety Rope Switch systems must be in accordance with a risk assessment for the individual application. Installation must only be carried out by
competent personnel and in accordance with these instructions.
2. Rope support eyebolts must be fitted at 2.5m. min. to 3m. max. intervals along all rope lengths between switches. The rope must be supported no more than 500mm
from the switch eyebolt or Safety Spring (if used). It is important that this first 500mm is not used as part of the active protection coverage.
3. M5 mounting bolts must be used to fix the switches. Tightening torque for mounting bolts to ensure reliable fixing is 4Nm. Tightening torque for the lid screws,
conduit entry plugs and cable glands must be 1.5Nm to ensure IP seal. Only use correct sizing glands for conduit entry and cable outside diameter.
4. Tensioning of rope is achieved by use of tensioner / gripper assemblies. Upon installation, tension to mid-position as indicated by the red arrows in the viewing
window of each switch. Check operation for all switches and the control circuits by puling the rope at various locations along the active protection area and resetting
each switch by depressing the Blue Reset button. Ensure each time that the switches latch off and require manual resetting by depressing the Blue Reset button.
Increase the system tension further, if required, depending upon the checks along the active length of coverage. If fitted with a Mushroom type E-Stop button (Red) then
test and reset each switch to ensure function of control circuits. Typical operational conditions for successful operation of system is less than 75N. pulling force and less
than 150mm deflection of rope between eyebolt supports.
5. Every week: Check correct operation of system at locations along all coverage length. Check for nominal tension setting, re-tension rope if necessary. Every 6
months: Isolate power and remove cover. Check screw terminal tightness and check for signs of moisture ingress. Never attempt to repair any switch.
Approvals CE, ATEX per EC-Type Examination
Mechanical Features
Enclosure / Cover Die-cast – painted yellow
External Parts Stainless steel
IP Rating IP67
Rope Spans Max XER1022, XER1032 (heavy duty),
XER6022 (standard duty) = 80m
XER6022-SS = 100m
Mounting 4 x M5
Mountingposition Any
Conduit entries 3m cable (all models)
Torque settings Mounting= M5 4.0 Nm
Lid = Torx M4 1.5 Nm
Terminals= 1.0 Nm
XER6022-SS = 316 stainless steel
Ambient Operating Temperature -25C. to80 C.
Vibration resistance 10-500Hz 0.35mm
Shock resistance 15g 11ms
Tension Force (typicalmid setting)130 N
Typical Operating Force (Ropepulled)<125N. < 300mm deflection
Mechanical Life 1,000,000operations
Weight XER1022, XER1032 (heavy duty)
XER6022 (standard duty) 880 g
Electrical
Ex ClassificationII 2 G EEx d II C T6
Certificates Baseefa11ATE0267XIECEx BAS 11.0133X
Contact Configuratoins2NC, 1 NC + 1NO, 2NC + 2NO, 3NC + 1NO
Safety Contacts1 N/C , 2NC
Rated Voltage AC15 400 VAC 250 VDC 250 VDC
Rated Curent CD13 2A AC 4A AC 0.15A DC
AC Ratings (switching)250V 125V
Resistive 5A 5A
Inductive 3A 3A
DC Ratings (switching) 250V 125V 30V
Resistive0.4A 0.8A 7A
Inductive0.03A 0.06A 5A
Electric Life1,000,000 operations
Information with regard to UL 508 Use polymeric conduit only. Use copperconductors only.
Electrical rating: A300. Type 1 enclosures
dual head 200m., single head 125m.
dual 1320 g. single 1100 g.
XER6022-SS 1635 g
XER Series
Operating Instructions for XER6022, XER6022-SS, XER1022 & XER1032
Exclusion of Liability Under the Following Circumstances
incorrect use
non-compliance with safety regulations
installation and electrical connection not performed by authorized
personnel.
failure to perform functional checks.
EC Declaration of Conformity
The manufacturer named below herewith declares that the product fulfills
the provisions of the directive(s) listed below and that the related standards
have been applied.
OMRON Scientific Technologies Inc.
6550 Dumbarton Circle
Fremont, CA 94555, U.S.A.
Directives applied:
Machinery directive 2006/42/EC
Low Voltage directive 2006/95/EC
Potential Explosive Atmosphere 94/9/EC
RoHS directive 2011/65/EC
Standards applied:
EN 60947-1:2007+A1:2011
EN 60947-5-1:2004:+A1:2009
EN 60947-5-5:1997+A1:2005
EN 60204-1:2006:+A1:2009
EN 60079-0:2011
EN 60079-1:2007
EN 60079-31:2009
ISO 13850:2006
ISO 13849-1
EN50013
Fremont, March 2013
Marty Krikorian
Director, Quality Control
©2013 Omron Scientific Tetchnologies, Inc. All rights reserved.
Reference P/N 99916-0010 Rev.B

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Note: Specifications are subject to change. © 2014 Omron Electronics LLC Printed in U.S.A.
Printed on recycled paper.
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