Omron D4NH - User manual

G-207D4NH
D4NH
Miniature Safety-door Hinge Switch
D4NH
New series Safety-door Hinge
Switch Designed for sace saving
guaring in Machines and safety
Equipment
• Lineup includes three contact models with 2NC/1NO and
3NC contacts in addition to the 1NC/1NO, and 2NC ver-
sions. Version with MBB contacts meet applications for
avdanced requirements.
• M12-connector models are available, saving on labor and
simplifying maintenance.
• Standardized gold-clad contacts provide high contact reli-
ability Can be used with both standard loads and micro-
loads.
• Free of lead, cadmium, and hexavalent chrome, reducing the
burden on the environment.
Be sure to read the “Safety Precautions” on page G-214. Note: Contact your sales representative for details on models with safety standard
certification.
Model Number Structure
1. Conduit/Connector size
1: Pg13.5 (1-conduit)
2: G1/2 (1-conduit)
3: 1/2-14NPT (1-conduit)
4: M20 (1-conduit)
5: Pg13.5 (2-conduit)
6: G1/2 (2-conduit)
7: 1/2-14NPT (2-conduit)
8: M20 (2-conduit)
9: M12 connector (1-conduit)
2. Built-in Switch
A: 1NC/1NO (slow-action)
B: 2NC (slow-action)
C: 2NC/1NO (slow-action)
D: 3NC (slow-action)
E: 1NC/1NO (MBB contact) (slow-action)
F: 2NC/1NO (MBB contact) (slow-action)
3. Actuator
AS: Shaft
BC: Arm lever
Application Examples (Protective Door Safety Measures)
Shaft Actuator Arm Lever Actuator
123
D4NH-@@@
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G-208 Safety Sensors / Components
Ordering Information
List of Models
Switches
Note: 1. It is recommended that M20 be used for Switches to be exported to Europe and 1/2-14NPT be used for Switches to be exported to North
American countries.
2. All models have slow-action contacts with approved direct opening mechanisms on NC contacts only.
3. The 1/2-14NPT 2-conduit models include an M20-to-1/2-14NPT changing adaptor.
Actuator Conduit size Built-in switch mechanism
1NC/1NO
(Slow-action) 2NC
(Slow-action) 2NC/1NO
(Slow-action)
Shaft 1-conduit Pg13.5 D4NH-1AAS D4NH-1BAS D4NH-1CAS
G1/2 D4NH-2AAS D4NH-2BAS D4NH-2CAS
1/2-14NPT D4NH-3AAS D4NH-3BAS D4NH-3CAS
M20 D4NH-4AAS D4NH-4BAS D4NH-4CAS
M12 connector D4NH-9AAS D4NH-9BAS ---
2-conduit Pg13.5 D4NH-5AAS D4NH-5BAS D4NH-5CAS
G1/2 D4NH-6AAS D4NH-6BAS D4NH-6CAS
1/2-14NPT
(See note 3.) D4NH-7AAS D4NH-7BAS D4NH-7CAS
M20 D4NH-8AAS D4NH-8BAS D4NH-8CAS
Arm lever 1-conduit Pg13.5 D4NH-1ABC D4NH-1BBC D4NH-1CBC
G1/2 D4NH-2ABC D4NH-2BBC D4NH-2CBC
1/2-14NPT D4NH-3ABC D4NH-3BBC D4NH-3CBC
M20 D4NH-4ABC D4NH-4BBC D4NH-4CBC
M12 connector D4NH-9ABC D4NH-9BBC ---
2-conduit Pg13.5 D4NH-5ABC D4NH-5BBC D4NH-5CBC
G1/2 D4NH-6ABC D4NH-6BBC D4NH-6CBC
1/2-14NPT
(See note 3.) D4NH-7ABC D4NH-7BBC D4NH-7CBC
M20 D4NH-8ABC D4NH-8BBC D4NH-8CBC
Actuator Conduit size Built-in switch mechanism
3NC
(Slow-action) 1NC/1NO MBB
(Slow-action) 2NC/1NO MBB
(Slow-action)
Shaft 1-conduit Pg13.5 D4NH-1DAS D4NH-1EAS D4NH-1FAS
G1/2 D4NH-2DAS D4NH-2EAS D4NH-2FAS
1/2-14NPT D4NH-3DAS D4NH-3EAS D4NH-3FAS
M20 D4NH-4DAS D4NH-4EAS D4NH-4FAS
M12 connector --- D4NH-9EAS ---
2-conduit Pg13.5 D4NH-5DAS D4NH-5EAS D4NH-5FAS
G1/2 D4NH-6DAS D4NH-6EAS D4NH-6FAS
1/2-14NPT
(See note 3.) D4NH-7DAS D4NH-7EAS D4NH-7FAS
M20 D4NH-8DAS D4NH-8EAS D4NH-8FAS
Arm lever 1-conduit Pg13.5 D4NH-1DBC D4NH-1EBC D4NH-1FBC
G1/2 D4NH-2DBC D4NH-2EBC D4NH-2FBC
1/2-14NPT D4NH-3DBC D4NH-3EBC D4NH-3FBC
M20 D4NH-4DBC D4NH-4EBC D4NH-4FBC
M12 connector --- D4NH-9EBC ---
2-conduit Pg13.5 D4NH-5DBC D4NH-5EBC D4NH-5FBC
G1/2 D4NH-6DBC D4NH-6EBC D4NH-6FBC
1/2-14NPT
(See note 3.) D4NH-7DBC D4NH-7EBC D4NH-7FBC
M20 D4NH-8DBC D4NH-8EBC D4NH-8FBC
Prefered types
F502-EN2-04.book Seite 208 Dienstag, 26. Juli 2005 5:48 17

G-209D4NH
D4NH
Specifications
Standards and EC Directives
•Conforms to the following EC Directives:
Machinery Directive
Low Voltage Directive
EN50047
EN1088
GS-ET-15
Approved Standards
Note: Approval for CSA C22.2 No. 14 is authorized by the UL mark.
CCC (China Compulsory Certification) Mark
Approved Standard Ratings
TÜV (EN60947-5-1)
Note: Use a 10-A fuse type gI or gG that conforms to IEC269 as a short-circuit
protection device. This fuse is not built into the Switch.
UL/CSA (UL508, CSA C22.2 No. 14)
A300
Q300
Characteristics
Note: 1. The values in the table on the previous page are initial values.
2. Once a contact has been used to switch a standard load, it cannot be used for a load of a smaller capacity. Doing so may result in rough-
ening of the contact surface and contact reliability may be lost.
3. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are suffi-
cient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do
not use the D4NH in places where foreign material such as dust, dirt, oil, water, or chemicals may penetrate through the head. Otherwise,
premature wear, Switch damage or malfunctioning may occur.
4. The durability is for an ambient temperature of 5°C to 35°C and an ambient humidity of 40% to 70%. For more details, consult your
OMRON representative.
5. If the ambient temperature is greater than 35°C, do not pass the 3-A, 250-VAC load through more than 2 circuits.
6. For safe use, make sure that the allowable operating speed is not exceeded.
7. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the ac-
tual load beforehand.
Agency Standard File No.
TÜV Product
Service EN60947-5-1 (approved
direct opening) B03 11 39656 061
UL (See note.) UL508, CSA C22.2 No.14 E76675
Agency Standard File No.
CQC GB14048.5 Under application
Item Utilization
category AC-15 DC-13
Rated operating current (Ie)3 A 0.27 A
Rated operating voltage (Ue)240 V 250 V
Rated
voltage Carry current Current Volt-amperes
Make Break Make Break
120 VAC 10 A 60 A 6 A 7,200 VA 720 VA
240 VAC 30 A 3 A
Rated
voltage Carry current Current Volt-amperes
Make Break Make Break
125 VDC 2.5 A 0.55 A 0.55 A 69 VA 69 VA
250 VDC 0.27 A 0.27 A
Degree of protection (See note 3.) IP67 (EN60947-5-1)
Durability
(See note 4.) Mechanical 1,000,000 operations min.
Electrical 500,000 operations min. for a resistive load of 3 A at 250 VAC (See note 5.)
300,000 operations min. for a resistive load of 10 A at 250 VAC
Operating speed 2 to 360°/s (See note 6.)
Operating frequency 30 operations/minute max.
Contact resistance 25 mΩmax.
Minimum applicable load (See note 7.) Resistive load of 1 mA at 5 VDC (N-level reference value)
Rated insulation voltage (Ui)300 V
Protection against electric shock Class II (double insulation)
Pollution degree (operating environment) Level 3 (EN60947-5-1)
Impulse withstand voltage (EN60947-5-1) Between terminals of the same polarity: 2.5 kV
Between terminals of different polarities: 4 kV
Between other terminals and uncharged metallic parts: 6 kV
Insulation resistance 100 MΩmin.
Contact gap Snap-action: 2 x 9.5 mm min
Slow-action: 2 x 2 mm min
Vibration resistance Malfunction 10 to 55 Hz, 0.75-mm single amplitude
Shock resistance Destruction 1,000 m/s2
Malfunction 300 m/s2
Conditional short-circuit current 100 A (EN60947-5-1)
Rated open thermal current (Ith)10 A (EN60947-5-1)
Ambient temperature Operating: −30°C to 70°C with no icing
Ambient humidity Operating: 95% max.
Weight Approx. 87 g (D4NH-1AAS)
Approx. 97 g (D4NH-1ABC)
F502-EN2-04.book Seite 209 Dienstag, 26. Juli 2005 5:48 17

G-210 Safety Sensors / Components
Structure, Names, and Functions
Structure (D4NH-@@BC)
Contact Form
Note: 1. Terminals are numbered according to EN50013. Contact forms are according to EN60947-5-1.
2. MBB (Make Before Break) contacts have an overlapping structure, so that before the normally closed contact (NC) opens, the normally
open contact (NO) closes.
Model Contact Contact form Operating pattern Remarks
D4NH-@A@1NC/1NO
D4NH-@B@2NC
D4NH-@C@2NC/1NO
D4NH-@D@3NC
D4NH-@E@1NC/1NO MBB
D4NH-@F@2NC/1NO MBB
Pg13.5
G1/2
1/2-14NPT
M20
M12 Connector
Note: M12 connector types are not available for
Switches with three contacts.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
---
Arm Lever
Conduit
Size 1-conduit 2-conduit
Built-in Switch
Cover
Guard Closed Guard Open
Head
The head can be mounted in four directions.
Forced
separation
of NC con-
tacts
When
opening
the guard
When the guard is opened, the cam that is directly coupled to
the shaft rotates to press the Switch in the direction shown by
the (vertical) arrow. This action separates the contacts to stop
the machine.
The built-in switch has a direct opening mechanism
that forcibly separates the NC contact even when
there is contact deposit.
The cover, with a hinge on its lower part, can be
opened by removing the screw of the cover, which
ensures ease of maintenance and wiring.
* The housing and head of the D4NH are made of resin. Use D4BS Miniature
Electromagnetic Lock Safety Door Limit Switches for applications requiring
safety door switches of tough, high-sealing, or oil-resistant construction.
A wide variety of conduits is available.
The arm lever is mounted upwards in the center
position before shipping. To change the position,
loosen the arm lever mounting screw, dismount
the arm lever, and mount the arm lever in the left
or right position.
Cam
The joint between the shaft and
arm lever is formed with form-
lock construction which remains
secure even when the
screw becomes loose.
▲
11
33
12
34
Zb
ON
Stroke
11-12
33-34
Only NC contacts 11-12 have an
approved direct opening
mechanism.
The terminals 11-12 and 33-34
can be used as unlike poles.
11
31
12
32
Zb
ON
Stroke
11-12
31-32
Only NC contacts 11-12 and
31-32 have an approved
direct opening mechanism.
The terminals 11-12 and 31-32
can be used as unlike poles.
33 34
11
21
12
22
Zb
ON
Stroke
21-22
33-34
11-12
Only NC contacts 11-12 and
21-22 have an approved
direct opening mechanism.
The terminals 11-12, 21-22, and
33-34 can be used as unlike
poles.
11
21
12
22
31 32
Zb
ON
Stroke
11-12
21-22
31-32
Only NC contacts 11-12, 21-22,
and 31-32 have an approved di-
rect opening mechanism.
The terminals 11-12, 21-22, and
31-32 can be used as unlike
poles.
11
33
12
34
Zb
ON
Stroke
11-12
33-34
Only NC contacts 11-12 have an
approved direct opening
mechanism.
The terminals 11-12 and 33-34
can be used as unlike poles.
33 34
11
21
12
22
Zb
ON
Stroke
11-12
21-22
33-34
Only NC contacts 11-12 and
21-22 have an approved direct
opening mechanism.
The terminals 11-12, 21-22 and
33-34 can be used as unlike poles.
F502-EN2-04.book Seite 210 Dienstag, 26. Juli 2005 5:48 17

G-211D4NH
D4NH
Direct Opening Mechanism
1NC/1NO Contact (Slow-action)
2NC Contact (Slow-action)
Contact spring
Return spring
Fixed contact (NC)
Fixed contact (NO)
Plunger
Movable contact
Only the NC contact side has a direct opening mechanism.
When metal deposition occurs, the contacts are separated
from each other by the plunger being pushed in.
(Conforms to EN60947-5-1 Direct Opening Operation.)
Contact spring
Return spring
Fixed contact (NC)
Plunger
Movable contact
Both NC contacts have a direct opening mechanism.
When metal deposition occurs, the contacts are separated
from each other by the plunger being pushed in.
(Conforms to EN60947-5-1 Direct Opening Operation.)
F502-EN2-04.book Seite 211 Dienstag, 26. Juli 2005 5:48 17

G-212 Safety Sensors / Components
Dimensions
Switches
Note: All units are in millimeters unless otherwise indicated.
Shaft Type with 1 Conduit
Shaft Type with 2 Conduits
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. Variation occurs in the simultaneity of contact opening/closing operations of 2NC, 2NC/1NO, and 3NC contacts. Check contact operation.
3. There are a minimum of five turns of the screw thread for a Pg13.5 conduit opening and four turns minimum for a G 1/2 conduit opening.
4. Refer to the following diagram for details on M12 connectors.
1-conduit M12 Connector
Arm Lever Type with 1 Conduit
Red
Black
20.5×20.5
55 47±
0.2
2.5
18
14.2
30
21.5
(31.5)
27.5
11±
0.2
13±
0.2
28±
2
8
18 dia.12.5 dia.
Two, 3.2±
0.1
dia.
7±
0.2
20±
0.1
22±
0.1
9±
0.2
Two, 3.2±
0.1
dia.
22±
0.2
31max.
2.15±0.05R
mounting holes
Conduit
cap
(See note 3.)
8.5±0.1 dia.
Depth: 20 min.
0
Two, 4 +0.15 dia. holes
Depth: 5
D4NH-1@AS D4NH-2@AS
D4NH-3@AS D4NH-4@AS
D4NH-9@AS (See note 4.)
OF max. 0.15 N·m
PT 1 (NC)
PT 2 (NO) (7°) (MBB: 10°)
(19°) (MBB: 5°)
DOT min.
DOF min. 18°
1 N·m
Red
Black 20.5×20.5
42±0.1
40±0.1
22±0.1
20±0.1
56 max. (3)
42±0.2
5.4
18
47 39±0.2
9±0.2
2.5
25 dia.
30
20.5
11±0.2
21.5
28±2
13±0.2
18 dia.12.5 dia.
Two, 3.2±0.1 dia.
7±0.2
(31.5)
Two, 3.2±0.1 dia.
27.5
14.2
8
2.15±0.05R
mounting holes
Conduit cap
(See note 3.)
8.5±0.1 dia.
Depth: 20 min.
0
Two, 4
+0.15
dia. holes
Depth: 5
Cap
D4NH-5@AS D4NH-6@AS
D4NH-7@AS D4NH-8@AS
OF max. 0.15 N·m
PT 1 (NC)
PT 2 (NO) (7°) (MBB: 10°)
(19°) (MBB: 5°)
DOT min.
DOF min. 18°
1 N·m
(14)
M12×1
14.2
30
D4NH-9@@@
Red
Black
20.5×20.5
2.15±0.05R
mounting holes
Conduit
cap
(See
note 3.)
0
Two, 4 +0.15 dia. holes
Depth: 5
29±
1
2.5
18
20±
0.1
22±
0.1
55
43
80±
1
5.1
16
11±
0.2
21.5
(16.5)
27.5
(26.7) (10.3)
1.5
(
37.9
)
22±
0.2
31 max.
47±
0.2
9±
0.2
30
14.2
D4NH-1@BC D4NH-2@BC
D4NH-3@BC D4NH-4@BC
D4NH-9@BC (See note 4.)
OF max. 0.15 N·m
PT 1 (NC)
PT 2 (NO) (7°) (MBB: 10°)
(19°) (MBB: 5°)
DOT min.
DOF min. 18°
1 N·m
F502-EN2-04.book Seite 212 Dienstag, 26. Juli 2005 5:48 17

G-213D4NH
D4NH
Arm Lever Type with 2 Conduits
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. Variation occurs in the simultaneity of contact opening/closing operations of 2NC, 2NC/1NO, and 3NC contacts. Check contact operation.
3. There are a minimum of five turns of the screw thread for a Pg13.5 conduit opening and four turns minimum for a G 1/2 conduit opening.
4. Refer to the following diagram for details on M12 connectors.
1-conduit M12 Connector
Application Examples of Arm Lever Use
Note: Be sure to evaluate the Switch under actual working conditions after installation.
Red
Black
20.5×20.5
25 dia.
2.15±0.05R
mounting holes
Conduit cap
(See note 3.)
0
Two, 4 +0.15 dia. holes
Depth: 5
Cap
22±0.1
20±0.1
42±0.1
40±0.1
56 max. (3)
42±0.2
18
47
20.5
29±1
43
80
27.5
(26.7) (10.3)
1.5
11±0.2
21.5
5.1
16
5.4
39±0.2
9±0.2
2.5
14.2
(16.5)
(37.9)
D4NH-5@BC D4NH-6@BC
D4NH-7@BC D4NH-8@BC
OF max. 0.15 N·m
PT 1 (NC)
PT 2 (NO) (7°) (MBB: 10°)
(19°) (MBB: 5°)
DOT min.
DOF min. 18°
1 N·m
(14)
M12×1
14.2
30
D4NH-9@@@
When Installing at the Center
The arm lever is set for center installation
at the time of shipment.
When Installing to the Left
Remove the screw and arm lever, position
the arm lever to the left, and then secure it
with the screw.
When Installing to the Right
Remove the screw and arm lever, position
the arm lever to the right, and then secure
it with the screw.
Note: Install the arm lever so that it will not ro-
tate more than 90°.
Note: Install the arm lever so that it will not ro-
tate more than 180°.
Note: Install the arm lever so that it will not ro-
tate more than 180°.
F502-EN2-04.book Seite 213 Dienstag, 26. Juli 2005 5:48 17

G-214 Safety Sensors / Components
Safety Precautions
Refer to OMRON SAFETY COMPONENTS SERIES (Y106) for
common precautions for Switches and Safety Limit Switches.
Do not use metal connectors or metal conduits with this Switch.
Doing so may occasionally result in electric shock.
Precautions for Safe Use
•Do not drop the
Switch
. Doing so may result in the
Switch
not
performing to its full capacity.
•Do not attempt to disassemble or modify the
Switch
. Doing so may
cause the
Switch
to malfunction.
•Do not use the
Switch
where explosive gas, flammable gas, or any
other hazardous gas may be present.
•Install the Switch in a location away from close body contact. Not
doing so may result in malfunction.
•
Do not use the Switch submerged in oil or water, or in locations
continuously subject to splashes of oil or water. Doing so may result
in oil or water entering the Switch interior. (The IP67 degree of
protection specification for the Switch refers to water penetration
while the Switch is submersed in water for a specified period of
time.)
•Protect the head from foreign material. Subjecting the head to
foreign material may result in premature wear or damage to the
Switch. Although the switch body is protected from penetration by
dust or water, the head is not protected from penetration by minute
particles or water.
•Turn the power OFF before wiring. Doing so may result in electric
shock.
•Install a cover after wiring. Not doing so may result in electric
shock.
•Connect a fuse to the Switch in series to protect the Switch from
short-circuit damage. Use a fuse with a breaking current 1.5 to 2
times larger than the rated current. To conform to EN ratings, use
an IEC60269-compliant 10-A fuse type gI or gG.
•Do not switch circuits for two or more standard loads (250 VAC,
3 A) at the same time. Doing so may adversely affect insulation
performance.
•The durability of the Switch is greatly affected by operating
conditions. Evaluate the Switch under actual working conditions
before permanent installation and use within a number of switching
operations that will not adversely affect the Switch’s performance.
•Be sure to indicate in the machine manufacturer’s instruction
manual that the user must not attempt to repair or maintain the
Switch and must contact the machine manufacturer for any repairs
or maintenance.
•If the Switch is to be used in an emergency stop circuit or in a
safety circuit for preventing accidents resulting in injuries or deaths,
use a model that has an NC contact equipped with a direct opening
mechanism and make sure that the Switch operates in the direct
opening mode.
Precautions for Correct Use
Environment
•The Switch is intended for indoor use only.
•Do not use the Switch outdoors. Doing so may cause the Switch to
malfunction.
•Do not use the Switch where hazardous gases (e.g., H2S, SO2,
NH3, HNO3, CI2) are present or in locations subject to high
temperature and humidity. Doing so may result in damage to the
Switch caused by contact failure or corrosion.
•Do not use the Switch under any of the following conditions.
•Locations subject to extreme temperature changes.
•Locations where high humidity or condensation may occur.
•Locations subject to excessive vibration.
•Locations where metal dust, processing waste, oil, or chemicals
may penetrate through the protective door.
•Locations subject to detergents, thinner, or other solvents.
Mounting Method
Mounting Screw Tightening Torque
Tighten each of the screws to the specified torque. Loose screws
may result in malfunction of the Switch within a short time.
Switch Mounting
•Mount the Switch using M4 screws and washers and tighten the
screws to the specified torque.
•For safety, use screws that cannot be easily removed, or use an
equivalent measure to ensure that the Switch is secure.
•Secure the Switch with two M4 bolts and washers. Provide studs
with a diameter of 4−0.05/−0.15 and a height of 4.8 mm max. at two
places, inserting into the holes at the bottom of the Switch as
shown below so that the Switch is firmly fixed at four points.
Switch Mounting Holes
•Mount the shaft or arm lever securely with a one-way screw, or an
equivalent so that the shaft or arm lever cannot be easily removed.
•Align the rotational center of the shaft with the door, so that the
switch shaft and head will not be subjected to mechanical stress
when the door opens or closes.
Do not impose a force of 50 N or more on the shaft.
Be sure that the arm lever and door are mounted as shown in the fol-
lowing diagram so that the arm lever and head are not subjected to
mechanical stress when the door opens or closes.
CAUTION
Terminal screw 0.6 to 0.8 N·m
Cover clamping screw 0.5 to 0.7 N·m
Head clamping screw 0.5 to 0.6 N·m
Arm lever clamping screw 1.6 to 1.8 N·m
Body clamping screw 0.5 to 0.7 N·m
Conduit mounting connection, M12
adaptor 1.8 to 2.2 N·m
1.4 to 1.8 N·m (1/2-14NPT)
Cap screw 1.3 to 1.7 N·m
22±0.1
47±0.1
20±0.1
22±0.1
2.5±0.1 Two, M4
−0.15
4
−0.05
dia.
Hei
g
ht: 4.8 max.
42±0.1
39±0.1
20±0.1
22±0.1
40±0.1
42±0.1
2.5±0.1
5.35±0.1
Two, M4
−0.15
4
−0.05
dia.
Height: 4.8 max.
One-conduit Type
Two-conduit Type
F502-EN2-04.book Seite 214 Dienstag, 26. Juli 2005 5:48 17

G-215D4NH
D4NH
Changing the Head Direction
By removing the four screws of the head, the mounting direction of
the head can be changed. The head can be mounted in four direc-
tions. Be sure that no foreign material will enter the head during a
change in direction.
Arm Lever Mounting Position
The arm lever is mounted upwards in the center position before ship-
ping. To change the position, loosen the arm lever mounting screw,
dismount the arm lever, and mount the arm lever in the left or right
position.
Wiring
•When connecting to the terminals via insulating tube and M3.5
crimp terminals, arrange the crimp terminals as shown below so
that they do not rise up onto the case or the cover. Applicable lead
wire size: AWG20 to AWG18 (0.5 to 0.75 mm2).
Use lead wires of an appropriate length, as shown below. Not doing
so may result in excess length causing the cover to rise and not fit
properly.
One-conduit Type (3 Poles)
Two-conduit Type (3 Poles)
•Do not push crimp terminals into gaps in the case interior. Doing so
may cause damage or deformation of the case.
•Use crimp terminals not more than 0.5 mm in thickness. Otherwise,
they will interfere with other components inside the case. The crimp
terminals shown below are not more than 0.5 mm thick.
J.S.T is a Japanese manufacturer.
Contact Arrangement
•The following diagrams show the contact arrangements used for
screw terminal types and connector types.
Screw Terminal Type
Connector Type
•Applicable socket: XS2F (OMRON).
•Refer to the G010 Connector Catalog for details on socket pin num-
bers and lead wire colors.
Socket Tightening (Connector Type)
•Turn the socket connector screws by hand and tighten until no
space remains between the socket and the plug.
•Make sure that the socket connector is tightened securely. Other-
wise, the rated degree of protection (IP67) may not be maintained
and vibration may loosen the socket connector.
Conduit Opening
•Connect a recommended connector to the opening of the conduit
and tighten the connector to the specified torque. The case may be
damaged if an excessive tightening torque is applied.
•When using 1/2-14NPT, wind sealing tape around the joint between
the connector and conduit opening so that the enclosure will con-
form to IP67.
•Use a cable with a suitable diameter for the connector.
•Attach and tighten a conduit cap to the unused conduit opening
when wiring. Tighten the conduit cap to the specified torque. The
conduit cap is provided with the Switch (2-conduit types).
Manufacture Type Wire size
J.S.T. FV0.5-3.7 (F type)
V0.5-3.7 (straight type)
AWG20 (0.5 mm2)
1 to 3
4.5 to 5 dia.
8 to 10 dia.
1 to 3
2221
3433
1211
A
A
C
E
B
DF
C
E
B
D
F28 mm
Tolerance ±2 mm
33 mm
42 mm
2221
3433
1211
A
C
E
B
D
F
ACE
BDF
28 mm
Tolerance ±2 mm
Left hand
42 mm
ACE
BDF
28 mm
Tolerance ±2 mm
Right hand
42 mm
L
l F
B
D dia.
dz dia.
Crimp terminal Terminal screw
t: 0.5 mm
dz dia.: 3.7 mm
D dia.: 2.9 mm
B: 6.6 mm
L: 19 mm
F: 7.7 mm
I: 8.0 mm
Correct Incorrect
D4NH-@D@@ (3NC)
11
21
12
22
31 32
D4NH-@B@@ (2NC)
11
31
12
32
D4NH-@C@@ (2NC/1NO)
D4NH-@F@@ (2NC/1NO (MBB))
D4NH-@A@@ (1NC/1NO)
D4NH-@E@@ (1NC/1NO (MBB))
33 34
11
21
12
22
11
33
12
34
1
3
24
D4NH-9B@@ (2NC)
(1) 11
(3) 31
12 (2)
32 (4)
D4NH-9A@@ (1NC/1NO)
D4NH-9E@@ (1NC/1NO (MBB))
(1) 11
(3) 33
Pin No. (Terminal No.) 12 (2)
34 (4)
F502-EN2-04.book Seite 215 Dienstag, 26. Juli 2005 5:48 17

G-216 Safety Sensors / Components
Recommended Connectors
Use connectors with screws not exceeding 9 mm, otherwise the
screws will protrude into the case interior, interfering with other
components in the case. The connectors listed in the following table
have connectors with thread sections not exceeding 9 mm. Use the
recommended connectors to ensure conformance to IP67.
Use LAPP connectors together with seal packing (JPK-16, GP-13.5,
GPM20, or GPM12), and tighten to the specified tightening torque.
Seal packing is sold separately.
LAPP is a German manufacturer. Ohm Denki is a Japanese
manufacturer.
Before using an M12 type, attaching the provided changing adaptor
to the Switch and then connect the recommended connector.
Before using a 2-conduit 1/2-14NPT type, attach the provided
changing adaptor to the Switch and then connect the recommended
connector.
Storage
Do not store the Switch in locations where hazardous gases (e.g.,
H2S, SO2, NH3, HNO3, Cl2) or dust is present, or in locations subject
to high temperatures and humidity.
Others
•Do not allow the load current to exceed the rated value.
•Confirm that the seal rubber has no defects before use.
If the seal rubber is displaced or raised, or has foreign particles
adhered to it, the sealing capability of the seal rubber will be
adversely affected.
•Use the correct cover mounting screws only, or the sealing
capability of the seal rubber will deteriorate.
•Inspect the Switch regularly.
•Use the following recommended countermeasures to prevent
telegraphing when using adjustable or long levers.
1. Make the rear edge of the dog smooth with an angle of 15°to 30°
or make it in the shape of a quadratic curve.
2. Design the circuit so that no error signal will be generated.
3. Use or set a Switch that is operated in one direction only.
Production Termination
Following the release of the D4NH, production of the D4DH will be
terminated.
Date of Production Termination
Production of the D4DH Series will be terminated in March 2006.
Product Replacement
1. Dimensions
The D4DH and D4NH use the same mounting method, and
mounting hole. The multi-contact structure and the extra 4 mm in
length, however, are different.
2. Terminal Numbers
For the 2-contact model, the terminals 21, 22, 23, and 24 on the
D4DH are 31, 32, 33, and 34 on the D4NH.
3. Recommended Terminals
If the recommended terminals are not used, the Switch may not
be compatible. Make sure that the Switch is compatible with the
terminals.
Comparison of the D4DH and Substitute Products
List of Recommended Substitute Products
Using M screws is recommended to comply with European stan-
dards. Therefore, the M20 conduit model is recommended for use in
new designs.
Size Manufacturer Model Applicable cable
diameter
G1/2 LAPP ST-PF1/2
5380-1002 6.0 to 12.0 mm
Ohm Denki OA-W1609 7.0 to 9.0 mm
OA-W1611 9.0 to 11.0 mm
Pg13.5 LAPP ST-13.5
5301-5030 6.0 to 12.0 mm
M20 LAPP ST-M20 ×1.5
5311-1020 7.0 to 13.0 mm
1/2-14NPT LAPP ST-NPT1/2
5301-6030 6.0 to 12.0 mm
M12 LAPP ST-M12 ×1.5
5311-1000 3.5 to 7.0 mm
Model D4NH
Switch color Very similar
Dimensions Very similar
Wiring/connection Significantly different
Mounting method Completely compatible
Ratings/performance Very similar
Operating characteristics Very similar
Operating method Completely compatible
D4DH product
to be
discontinued
Recommended
substitute
product
D4DH product
to be
discontinued
Recommended
substitute
product
D4DH-15AS D4NH-1AAS D4DH-1AAS D4NH-1BAS
D4DH-25AS D4NH-2AAS D4DH-2AAS D4NH-2BAS
D4DH-35AS D4NH-3AAS D4DH-3AAS D4NH-3BAS
D4DH-55AS D4NH-5AAS D4DH-5AAS D4NH-5BAS
D4DH-65AS D4NH-6AAS D4DH-6AAS D4NH-6BAS
D4DH-15BC D4NH-1ABC D4DH-1ABC D4NH-1BBC
D4DH-25BC D4NH-2ABC D4DH-2ABC D4NH-2BBC
D4DH-35BC D4NH-3ABC D4DH-3ABC D4NH-3BBC
D4DH-55BC D4NH-5ABC D4DH-5ABC D4NH-5BBC
D4DH-65BC D4NH-6ABC D4DH-6ABC D4NH-6BBC
F502-EN2-04.book Seite 216 Dienstag, 26. Juli 2005 5:48 17

G-217D4NH
D4NH
Dimensions (Unit: mm)
Discontinued Models (1-conduit D4DH) Replacement Products (1-conduit D4NH)
Discontinued Models (2-conduit D4DH) Replacement Products (2-conduit D4NH)
18
51
2.5
20±0.1
22±0.1
28±2
8±1
7±0.2
12.5 dia.
17 dia.
11±0.2 13±0.2
22±0.2
31 max.
47±0.2
9±0.2
20.5×20.5
(31.5)
14.2
30
27.5
Two, 3.2±0.1 dia.
2.15±0.05R
mounting holes
Conduit
opening
8.5±0.1 dia.
Depth: 20 min.
0
Two, 4 +0.15 dia. holes
Depth: 5 min.
Two, 3.2±0.1 dia.
55 47±0.2
2.5
18
14.2
30
21.5
27.5
11±0.2
13±0.2
28±2
8
7±0.2
20±0.1
22±0.1
9±0.2
22±0.2
31max.
20.5×20.5
18 dia.12.5 dia.
Two, 3.2±0.1 dia.
(31.5) Two, 3.2±0.1 dia.
2.15±0.05R
mounting holes
Conduit cap
(See note.)
8.5±0.1 dia.
Depth: 20 min.
0
Two, 4 +0.15 dia. holes
Depth: 5 min.
14.2
30
(31.5)
G
43
18
25 dia.
2.5
5.4
20±0.1
22±0.1
40±0.1
42±0.1
42±0.2
56 max. 3
50
9±0.2
39
±
0.2
28±2
8
11±0.2
7±0.2
3.2±0.1 dia.
17 dia.
27.5
19
13±0.2
20.5×20.5
12.5 dia.
Two, 3.2±0.1 dia.
2.15±0.05R
mounting holes
Cap
8.5±0.1 dia.
Depth: 20 min.
0
Two, 4 +0.15 dia. holes
Depth: 5 min.
Conduit
opening
42±0.1
40±0.1
22±0.1
20±0.1
56 max. (3)
42±0.2
5.4
18
47 39±0.2
9±0.2
2.5
30
20.5
11±0.2
21.5
28±2
13±0.2
18 dia.
7±0.2
(31.5)
Two, 3.2±0.1 dia.
27.5
14.2
25 dia.
8
20.5×
20.5
12.5 dia.
Two, 3.2±0.1 dia.
2.15±0.05R
mounting holes
Cap
8.5±0.1 dia.
Depth: 20 min.
0
Two, 4 +0.15 dia. holes
Depth: 5 min.
Conduit cap
(See note.)
F502-EN2-04.book Seite 217 Dienstag, 26. Juli 2005 5:48 17

G-218 Safety Sensors / Components
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. C131-E2-01A-X
F502-EN2-04.book Seite 218 Dienstag, 26. Juli 2005 5:48 17
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