Oriental motor PKP Series User manual

1
Introduction
Before use
Only qualied personnel of electrical and mechanical engineering should work with the
product.
Use the product correctly after thoroughly reading the "Safety precautions." In addition,
be sure to observe the contents described in warning, caution, and note in this manual.
The product described in this manual has been designed and manufactured to be
incorporated in general industrial equipment. Do not use for any other purpose. Oriental
Motor Co., Ltd. is not responsible for any damage caused through failure to observe this
warning.
Safety precautions
The precautions described below are intended to prevent danger or injury to the user
and other personnel through safe, correct use of the product. Use the product only after
carefully reading and fully understanding these instructions.
Description of signs
Handling the product without observing the instructions that
accompany a "WARNING" symbol may result in serious injury
or death.
Handling the product without observing the instructions
that accompany a“CAUTION” symbol may result in injury or
property damage.
The items under this heading contain important handling
instructions that the user should observe to ensure the safe
use of the product.
Description of graphic symbols
Indicates "prohibited" actions that must not be performed.
Indicates "compulsory" actions that must be performed.
yDo not use the product in explosive or corrosive environments, in the
presence of ammable gases, locations subjected to splashing water, or
near combustibles. Doing so may result in re or injury.
yDo not forcibly bend, pull or pinch the lead wires and connector. Doing
so may result in re.
yDo not disassemble or modify the product. Doing so may result in injury.
yAssign qualied personnel to the task of installing, wiring, operating/
controlling, inspecting and troubleshooting the product. Failure to do
so may result in re or injury.
yTake measures to keep the moving part in position if the product is used
in vertical operations such as elevating equipment. Failure to do so may
result in injury or damage to equipment.
yInstall the product inside an enclosure. Failure to do so may result in
injury.
yConnect the lead wires securely according to the wiring diagram. Failure
to do so may result in re.
HM-60360
OPERATING MANUAL Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
yPlease read it thoroughly to ensure safe operation.
yAlways keep the manual where it is readily available.
2-Phase Stepping Motor
PKP Series Flat Type
yDo not use the product beyond its specications. Doing so may result in
injury or damage to equipment.
yKeep your ngers and objects out of the openings in the product.
Failure to do so may result in re or injury.
yDo not touch the product during operation or immediately after
stopping. Doing so may result in a skin burn(s).
yDo not carry the motor by holding the motor output shaft or lead wires.
Doing so may result in injury.
yKeep the area around the product free of combustible materials. Failure
to do so may result in re or a skin burn(s).
yDo not leave anything around the motor and driver that would obstruct
ventilation. Doing so may result in damage to equipment.
yDo not touch the rotating part (output shaft) during operation. Doing so
may result in injury.
yProvide a cover over the rotating parts (output shaft) of the motor.
Failure to do so may result in injury.
yUse a motor and driver only in the specied combination. Failure to do
so may result in re.
yProvide an emergency stop device or emergency stop circuit external
to the equipment so that the entire equipment will operate safely in the
event of a system failure or malfunction. Failure to do so may result in
injury.
yImmediately when trouble has occurred, stop running and turn o the
driver power. Failure to do so may result in re or injury.
yThe motor surface temperature may exceed 70 °C (158 °F)
even under normal operating conditions. If the operator
is allowed to approach the motor in operation, ax a
warning label shown in the gure on a conspicuous
position. Failure to do so may result in a skin burn(s). Warning
label
Precautions for use
•When conducting the insulation resistance measurement or the
dielectric strength test, be sure to separate the connection between the
motor and the driver.
Conducting the insulation resistance measurement or dielectric strength test with the
motor and driver connected may result in damage to the product.
•Do not apply a radial load and axial load in excess of the specied
permissible limit
Operating the motor under an excessive radial load or axial load may damage the
bearings (ball bearings). Be sure to operate the motor within the specied permissible
limit of radial load and axial load.
•Motor surface temperature
The motor surface temperature may exceed 100 °C (212 °F) under certain conditions
(operating ambient temperature, operating speed, duty cycle, etc.). To prevent the
bearings (ball bearings) from reaching its usable life quickly, use the motor in conditions
where the surface temperature does not exceed 100 °C (212 °F).
Use the geared motor in a condition where the gear case temperature does not exceed
70 °C (158 °F), in order to prevent deterioration of grease and parts in the gear case.
•Rotation direction of output ange of Harmonic geared type
The output ange of the Harmonic geared type rotates in the opposite direction to the
rotation direction of the motor output shaft.

2
Preparation
Checking the product
Verify that the items listed below are included. Report any missing or damaged items to
the Oriental Motor sales oce from which you purchased the product.
yMotor .................................... 1 unit
yOPERATING MANUAL ...... 1 copy (this document)
Model list
Verify the model number of the purchased motor against the number shown on the
nameplate.
Type Motor frame size
[mm (in.)] Gear ratio Motor model
Standard 42 (1.65) − PKP242D23A2
60 (2.36) − PKP262FD15AW
Harmonic geared
51 (2.01) 50 PKP242D23A2-H50
51 (2.01) 100 PKP242D23A2-H100
61 (2.40) 50 PKP262FD15AW-H50S
61 (2.40) 100 PKP262FD15AW-H100S
Information about nameplate
The gure shows an example.
Mot
or model
Specications
Serial number Manufacturing date
The position describing the information may vary depending on the product.
Names of parts
zConnector type
The pin numbers as well as the colors of lead wires are shown in the gures.
Pilot
Output ange
Mounting
holes
(4 places)
Load mounting
screw holes
(6 places)
Connector
Pin No.1
Pin No.5
Pilot
Output
shaft
Mounting screw
holes (2 places)
Pin No.1
Pin No.5 Connector
• Harmonic geared type
Motor frame size: 51 mm (2.01 in.)
The area indicated in gray color represents
a rotating part.
• Standard type
Motor frame size: 42 mm (1.65 in.)
Wiring connection diagram
(Bipolar four lead wires)
The connection diagrams show the accessory
connection cable. (The pin No.3 is not used.)
1/Black
2/Green
4/Blue5/Red
B
A
A
B
Connection cable (accessory)
Connector
Connector locks
Motor lead wires
Pin No.5/Red
Pin No.1/Black
Applicable connector/lead wire
Type Model
Connector housing MDF97-5S-3.5C (HIROSE ELECTRIC CO., LTD.)
Contact MDF97-22SC (HIROSE ELECTRIC CO., LTD.)
Designated crimping tool HT801/MDF97-22S (HIROSE ELECTRIC CO., LTD.)
Applicable lead wire
AWG22 (0.3 mm2)
Outer sheath diameter: ø1.2 to 1.5 mm (0.047 to 0.059 in.)
Stripping length of wire insulation: 1.8 to 2.3 mm
(0.071 to 0.091 in.)
zLead wire type
Pilot
Output ange
Mounting holes
(4 places)
Load mounting screw
holes (6 places)
Motor lead
wires
Pilot
Output shaft
Mounting holes
(4 places)
Motor lead wires
• Harmonic geared type
Motor frame size: 61 mm (2.40 in.)
The area indicated in gray color represents
a rotating part.
• Standard type
Motor frame size: 60 mm (2.36 in.)
Wiring connection diagram
(Bipolar four lead wires)
Black
Green
BlueRed
B
A
A
B
Specications of drivers possible to combine
Use the 2-phase stepping motor at type in combination with drivers which
specications are described in the table.
The box () in the model name indicates the gear ratio.
•Driver with mounting plate
Motor model Driver model Motor rated
current
Right angle
PKP242D23A2 CVD223FBR-K CVD223FB-K 2.3 A/phase
PKP242D23A2-HCVD223FBR-K CVD223FB-K
PKP262FD15AW CVD215BR-K CVD215B-K 1.5 A/phase
PKP262FD15AW-HS CVD215BR-K CVD215B-K
•Driver without mounting plate
Motor model Driver model Motor rated
current
PKP242D23A2 CVD223F-K 2.3 A/phase
PKP242D23A2-HCVD223F-K
PKP262FD15AW CVD215-K 1.5 A/phase
PKP262FD15AW-HS CVD215-K

3
Connection
•When inserting the connector
Hold the connector main body, and insert it in straight
securely. Inserting the connector in an inclined state may
result in damage to connector or a connection failure.
•When unplugging the connector
Pull out the connector in straight while releasing the lock
part of the connector. Having the motor lead wires or
pulling out the connector in a state of being locked may
damage the connector.
Secure the lead wires at the connection part to prevent the connection part
from receiving stress due to the exing of the lead wires or the lead wires’
own mass. Also, do not excessively bend the lead wires near the connection
part of the connector. Applying stress on the motor lead wires may cause
poor contact or disconnection, leading to malfunction or heat generation.
Bend excessively
Have length allowances
More than 4 times
of the diameter of
each lead wire
Connection with the drivers of Oriental Motor
Refer to the following table when connecting with the drivers of Oriental Motor.
“Color” in the table shows the colors of lead wires of the connection cable (accessory).
•Connection with the CVD driver
Driver
CN2 Pin No.
Connector type Lead wire type
Pin No. Color Color
1 4 Blue Blue
2 5 Red Red
3 − −
4 2 Green Green
5 1 Black Black
Installation
Location for installation
The motor is designed and manufactured to be incorporated in equipment. Install it in a
well-ventilated location that provides easy access for inspection.
The location must also satisfy the following conditions:
yInside an enclosure that is installed indoors (provide vent holes)
yOperating ambient temperature
−10 to +50 °C (+14 to +122 °F) (non-freezing)
Harmonic geared type: 0 to +40 °C (+32 to +104 °F) (non-freezing)
yOperating ambient humidity 85% or less (non-condensing)
yArea that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid
yArea not exposed to direct sun
yArea free of excessive amount of dust, iron particles or the like
yArea not subject to splashing water (rain, water droplets), oil (oil droplets), or other
liquids
yArea free of excessive salt
yArea not subject to continuous vibration or excessive shocks
yArea free of excessive electromagnetic noise (from welders, power machinery, etc.)
yArea free of radioactive materials, magnetic elds or vacuum
y1,000 m (3,300 ft.) or lower above sea level
Installation method
The motor can be installed in any direction.
Install the motor onto an appropriate at metal plate having excellent vibration
resistance and heat conductivity.
When installing the motor, secure it with screws (not included) so that there is no gap
between the motor and metal plate.
zStandard type
Metal plat
e
Mounting holes
Pilot receiving hole
Metal plate
Mounting
screw holes
Motor frame size: 42 mm (1.65 in.) Motor frame size: 60 mm (2.36 in.)
P
ilot receiving hole
Motor frame size
[mm (in.)] Nominal size Tightening torque [N·m (oz-in)]
Eective depth of screw
thread [mm (in.)]
42 (1.65) M3 1 (142) 4.5 (0.18)
60 (2.36) M4 2 (280) −
zHarmonic geared type
Pilot receiving hole
Metal plate
Mounting
holes
P
ilot receiving hole
Metal plate
Mounting
screw holes
Motor frame size: 51 mm (2.01 in.) Motor frame size: 61 mm (2.40 in.)
Motor frame size
[mm (in.)] Nominal size Tightening torque [N·m (oz-in)]
Eective depth of screw
thread [mm (in.)]
51 (2.01) M3 1 (142) 7 (0.28)
61 (2.40) M4 2 (280) −
Installing a load
When installing a load to the motor, align the centers of the motor output shaft and
load shaft. Be careful not to damage the output shaft or bearings (ball bearings) when
installing a coupling or pulley to the motor output shaft.
•Harmonic geared type
Install a load using the load mounting
screw holes.
Load mounting screw
holes (6 places)
Load mounting screw hole
Motor frame size
[mm (in.)] Nominal size Tightening torque [N·m (oz-in)]
Eective depth of screw
thread [mm (in.)]
51 (2.01) M3 2.0 (280) 6 (0.24)
61 (2.40) M4 4.5 (630) 5 (0.20)
Since the tightening torque for the load mounting screw is large, using a
mechanically weak load or screws may cause damage. Satisfy the following
conditions for the load and mounting screws. Also, be sure to tighten with
the specied torque.
Material of load: Steel
Mounting screw: Use a bolt which tensile strength ranking is 12.9 or higher

4
yUnauthorized reproduction or copying of all or part of this manual is prohibited.
yOriental Motor shall not be liable whatsoever for any problems relating to industrial
property rights arising from use of any information, circuit, equipment or device
provided or referenced in this manual.
yCharacteristics, specications and dimensions are subject to change without notice.
yWhile we make every eort to oer accurate information in the manual, we welcome
your input. Should you nd unclear descriptions, errors or omissions, please contact
your nearest Oriental Motor sales oce.
yis a registered trademark or trademark of Oriental Motor Co., Ltd., in
Japan and other countries.
© Copyright ORIENTAL MOTOR CO., LTD. 2018
Published in December 2018
T
echnical Support Tel:[phone]
8:30
A.M. to 5:00 P.M., P.S.T. (M-F)
7:30
A.M. to 5:00 P.M., C.S.T. (M-F)
www
.orientalmotor.com
Schiessstraße 44, 40549 Düsseldor
f, Germany
T
echnical Support Tel:[phone]
www
.orientalmotor.de
T
el:01256-347090
www
.oriental-motor.co.uk
T
el:01 47 86 97 50
www
.orientalmotor.fr
T
el:02-93906346
www
.orientalmotor.it
T
el:[phone]
www
.orientalmotor.com.br
• Please contact your nearest Oriental Motor oce for further information.
4-8-1Higashiueno
,Taito-ku,Tokyo 110-8536
Japan
T
el:03-6744-0361
www
.orientalmotor.co.jp
Tel:[phone]
www.orientalmotor.com.tw
Singapore
Tel:[phone]
www.orientalmotor.com.sg
Tel:[phone]
www.orientalmotor.com.my
Korea
Tel:[phone]
www.inaom.co.kr
Tel:[phone]
www.orientalmotor.co.th
Tel:[phone]
www.orientalmotor.com.cn
Tel:[phone]
www.orientalmotor.co.in
Hong Kong Branch
Tel:[phone]
Permissible radial load, permissible axial load, and
permissible moment load
The radial load, axial load, and moment load on the motor output shaft must be kept
under the permissible values in the table.
zStandard type
Motor frame size
[mm (in.)]
Permissible radial load [N (lb.)]
Permissible axial
load
[N (lb.)]
Distance from the tip of motor output
shaft [mm (in.)]
0 (0) 5 (0.2) 10 (0.39)
42 (1.65), 60 (2.36) 20 (4.5) 25 (5.6) 34 (7.6) 5 (1.12)
zHarmonic geared type
Calculate the axial load and load moment for the Harmonic geared type using the
International System of Units (N, N·m).
Motor frame size
[mm (in.)]
Permissible axial load
[N]
Permissible moment load
[N·m]
51 (2.01) 200 8.5
61 (2.40) 450 10.1
zHow to calculate loads of Harmonic geared type
Use the calculating formula below for the axial load and moment load of Harmonic
geared type.
Example 1; When an external force F is applied on the position of distance
L from the center of the output ange
Axial load: Fs [N] = F + mg (Load mass)
Moment load: ∆M [N·m] = F × L
F [N]
L [m]
Load mass: m [kg]
mg
Fulcrum
point
Moment load: ∆
M [N·m]
Example 2; When external forces F1 and F2 are applied on the position of
distance L from the mounting face of the output ange
Axial load: Fs [N] = F1 + mg (Load mass)
Moment load: ∆M [N·m] = F2 × (L + constant a) *
* Motor frame size 51 mm (2.01 in.): constant a = 0.0129 [m]
Motor frame size 61 mm (2.40 in.): constant a = 0.0140 [m]
F2 [N] F1 [N]
L [m]
C
onstant a [m]
L
oad mass: m [kg]
Fulcrum point
Moment load: ∆M [N·m]
mg
Inspection and maintenance
Inspection
It is recommended that periodic inspections would be conducted for the items listed
below after each operation of the motor. If an abnormal condition is noted, discontinue
any use and contact your nearest Oriental Motor sales oce.
Inspection item
yCheck if any of the screws having installed the motor comes loose.
yCheck if an unusual noise or vibration is generated from a bearing part (ball bearings).
yCheck if a damage or stress is applied on the motor lead wires.
yCheck if the connection part with the connector or the driver comes loose.
yCheck if the motor output shaft and the load shaft are out of alignment.
Warranty
Check on the Oriental Motor Website or General Catalog for the product warranty.
Disposal
Dispose the product correctly in accordance with laws and regulations, or instructions of
local governments.
Specications
Check on the Oriental Motor Website for the product specications.
General specications
Degree of protection IP20
Operation
environment
Ambient
temperature
−10 to +50 °C (+14 to +122 °F) (non-freezing)
Harmonic geared type: 0 to +40 °C (+32 to +104 °F)
(non-freezing)
Humidity 85% or less (non-condensing)
Altitude Up to 1,000 m (3,300 ft.) above sea level
Surrounding
atmosphere No corrosive gas, dust, water or oil
Storage
environment
Shipping
environment
Ambient
temperature −20 to +60 °C (−4 to +140 °F) (non-freezing)
Humidity 85% or less (non-condensing)
Altitude Up to 3,000 m (10,000 ft.) above sea level
Surrounding
atmosphere No corrosive gas, dust, water or oil
Insulation
resistance
100 MΩ or more when 500 VDC megger is applied between the
windings and the case.
Dielectric
strength
Sucient to withstand the following conditions applied between the
windings and the case for 1 minute.
y0.5 kVAC 50/60 Hz
Regulations and standards
RoHS Directive
The products do not contain the substances exceeding the restriction values of RoHS
Directive (2011/65/EU).