Orion 84650 User manual

Alentec & Orion AB Grustagsvägen 4, SE-13840, Älta, SWEDEN · [email protected] · www.alentec.com
MHR MOTORIZED HOSE REEL
Installation manual
EN
Part No. / Art. No. / Rèf.:
84650, 84660

0000301732/310322/0 MHR drive 1
EN –ORIGINAL INSTRUCTION
All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general
data pertaining to construction material properties and working methods known to us at the time of issue of the document and is therefore subject at
any time to change or amendment and the right to change or amend is hereby expressly reserved. The instructions in this publication only serve as a
guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to be used for
the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting
from the application of this publication to the version actually delivered to you. This publication has been written with great care. However, the
manufacturer cannot be held responsible, either for any errors occurring in this publication or for their consequences.
To improve comprehension for people whose rst language is not English, we have written parts of this manual in Simplied Technical
English (STE). STE is a controlled language originally developed for aerospace industry maintenance manuals. It oers a carefully limited
and standardized subset of English, along with specic writing rules.

0000301732/310322/0 MHR drive 2
ENGLISH Page
Preface 3
1. Introduction 3
2. Product description 4
3. Safety instructions 4
4. Installation 5
5. Use 7
6. Maintenance 7
7. Troubleshooting 8
8. Spare parts 8
9. Disposal 8
CE declaration 8
Electrical diagram 9
TABLE OF CONTENTS

0000301732/310322/0 MHR drive 3
PREFACE
Using this manual
Pictograms and symbols
The following pictograms and symbols are used in this manual:
TIP
Suggestions and recommendations to simplify
carrying out tasks and actions
ATTENTION
A remark with additional information for the user. A
remark brings possible problems to the user’s
attention.
CAUTION!
Procedures, if not carried out with the necessary
caution, could damage the product, the workshop or
the environment.
CAUTION
Denotes risk of electric shock.
WARNING!
Fire hazard! Important warning to prevent re.
WARNING!
Explosion hazard! Important warning to prevent
explosions.
Personal protective equipment (PPE)
Instruction to use respiratory protection when you
do service, maintenance and repair jobs, as well as
during functional testing. We recommend to use a
half-face respirator according to DIN EN 141/143,
protection class P3.
Personal protective equipment (PPE)
Instruction to use protective gloves when you do
service, maintenance and repair jobs.
Text indicators
Listings indicated by “-” (hyphen) concern enumerations.
Listings indicated by “•” (bullet point) describe steps to
perform.
Service and technical support
For information about specic adjustments, maintenance or
repair jobs which are not dealt with in this manual, please
contact the supplier of the product. He will always be willing to
help you. Make sure you have the following specications at
hand:
- product name
- serial number
You can nd these data on the identication plate.
Product indications
Unless specically stated, the contents of this manual applies
to the MHR.
1 INTRODUCTION
1.1 Identication of the product
The identication plate contains, among other things, the
following data:
- product name
- serial number
- supply voltage and frequency
- power consumption
1.2 General description
The Motorized Hose Reel (MHR) removes exhaust gas fumes
and prevents extraction hoses from trailing over the workshop
oor. MHR takes up a small space and can be mounted to the
ceiling, wall or swing boom arm. MHR is ideal for workshops
with small and medium-sized working areas, as it excels at
higher ceiling heights and can be mounted high enough to
allow a crane passing below it.
1.3 Technical specications
Physical dimensions and properties
Material
• frame
• drum
• textured powder coat
galvanized steel
• textured powder coat
galvanized steel and
galvanized steel
Colour basalt grey RAL (RAL 7011)
Performance
Power supply 110/120V 230V
Phase Single phase Single phase
Current 2.5A 1.25A
Frequency 60 Hz 50/60 Hz
Output 270W 290W
Speed 14 rpm 12/14 rpm
Lifting capacity
(at hose diameter 150 mm
(6 in.))
18 kg (40 lbs) 18 kg (40 lbs)
Ambient conditions
Operating temperature:
• min.
• nom.
• max.
• 0°C (32°F)
• 20°C (68°F)
• 40°C (104°F)
Max. relative humidity 80%
Outdoor use allowed no
Storage conditions • 0 - 40°C (32 - 68°F)
• relative humidity max. 80%
Options and accessories
Automatic damper | MHR-CB | MSR-24/2 switch for
automatic fan start and/or damper control

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2 PRODUCT DESCRIPTION
2.1 Product components
The product consists of the following main components and
elements (g. 2.1):
A Mounting beams
B A-frame drive side
C A-frame air side
D Drum
Fig. 2.1 Product components
3 SAFETY INSTRUCTIONS
General
The manufacturer does not accept any liability for damage to
the product or personal injury caused by ignoring of the safety
instructions in this manual, or by negligence during installation,
use, maintenance, and repair of the product mentioned on the
cover of this document and any corresponding accessories.
Specic working conditions or used accessories may require
additional safety instructions. Immediately contact your supplier
if you detect a potential danger when using the product.
The user of the product is always fully responsible for
observing the local safety instructions and regulations.
Observe all applicable safety instructions and regulations.
User manual
- Everyone working on or with the product, must be familiar
with the contents of this manual and must strictly observe
the instructions therein. The management should instruct the
personnel in accordance with the manual and observe all
instructions and directions given.
- Do not change the order of the steps to perform.
- Keep the manual with the product.
Users
- The use of this product is exclusively reserved to authorised,
trained and qualied users. Temporary personnel and
personnel in training can only use the product under
supervision and responsibility of skilled engineers.
- Stay alert and keep your attention to your work. Do not use
the product when you are under the inuence of drugs,
alcohol or medicine.
- The product is not to be used by children or persons with
reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given
supervision or instruction.
- Children must be supervised not to play with the product.
Technical specications
Do not change the specications given in this manual.
Modications
Modication of (parts of) the product is not allowed.
Installation
- The installation of this product is exclusively reserved to
authorised, trained and qualied engineers.
- The electric connection must be executed in accordance with
the local codes and requirements. Ensure compliance with
the EMC regulatory arrangements.
- During installation, always use Personal Protective
Equipment (PPE) to avoid injury. This also applies to persons
who enter the work area during installation.
- Use sucient climbing gear and safety guards when working
on a higher level than 2 metres (local restrictions may
apply).
- Do not install the product in front of entrances and exits
which must be used for emergency services.
- Mind any gas and water pipes and electric cables.
- Make sure that the workspace is well illuminated.
- Stay alert and keep your attention to your work. Do not
install the product when you are under the inuence of
drugs, alcohol or medicine.
- Air containing particles such as chromium, nickel, beryllium,
cadmium, lead etc., should never be recycled. This air must
always be brought outside the working area.
Use
- Inspect the product and check it for damage. Verify the
functioning of the safety features.
- Check the working environment. Do not allow unauthorised
persons to enter the working environment.
- Protect the product against water and humidity.
- Make sure the room is always suciently ventilated; this
applies especially to conned spaces.
- Make sure that the workshop, in the vicinity of the product,
contains sucient approved re extinguishers (suitable for
re classes ABC).
Service, maintenance and repairs
- Obey the maintenance intervals given in this manual.
Overdue maintenance can lead to high costs for repair and
revisions and can render the guarantee null and void.
- Always use Personal Protective Equipment (PPE) to avoid
injury. This also applies for persons who enter the work area.
- Make sure the room is suciently ventilated.
- Use tools, materials, lubricants and service techniques which
have been approved by the manufacturer. Never use worn
tools and do not leave any tools in or on the product.
- Use sucient climbing gear and safety guards when working
on a higher level than 2 metres (local restrictions may
apply).
- Clean the area afterwards.
A
B
C
D

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4 INSTALLATION
4.1 Tools and requirements
You need the following tools and requirements to
install the unit:
- philips screwdriver
4.2 Unpacking
The package contains:
- MHR
- U-bolts and nuts
- square key
- manual
- electrical diagram
4.3 Mounting the hose
• Dismantle drum lid by removing the philips screws.
• Mount the hose connection (B) to the bearing (A) (g. 4.2).
• Mount hose to the duct adapter using clamp (C) together
with the hose support bracket (g. 4.2).
• Bend hose into a natural soft curve and fasten it using
clamp (D) (g. 4.3).
• Re-mount the drum lid.
• Mount the edge protection (E) at the opening of the drum
where the hose protrudes (g. 4.3).
Fig. 4.2 Mounting the hose
Fig. 4.3 Straining the hose
4.4 Electrical connections
CAUTION
Electric connection to be executed in accordance
with local requirements. Ensure compliance with the
EMC regulatory arrangements.
For the installation of the motor of the MHR, please consult the
electrical diagram on page 9 and 10.
Control box
For the installation and connection of the MHR-CB, please
consult the electrical diagram supplied with the control box.
4.4.1 Adjusting the limit switch
• Use the limit-adjusting pole to set the limit position
according to the motor’s direction. “+” means increasing
the hose’s moving space, “-” means reducing the hose’s
moving space. Refer to g. 4.4 below.
Fig. 4.4 Adjusting the limit switch
4.5 Mounting on wall or ceiling
ATTENTION
The cover on the drive side of the MHR opens up
600 mm (23 in.) to the side. Please take this
service distance in account when mounting the hose
reel.
ATTENTION
Please consult the table heights and dimensions in
paragraph 4.6 before to determine the mounting
height of the hose reel before installation.
A
BC
D
E

0000301732/310322/0 MHR drive 6
4.5.1 Wall mounting
The package contains no mounting hardware for mounting the
frame, since the required mounting hardware depends on the
wall type. The hose reel can be mounted on e.g.:
- a thin brick or concrete wall (min. thickness 120 mm (4 in.),
using four threaded rods M12;
- a thick brick or concrete wall, using four cotter bolts
M12x120x60;
- a steel prole (e.g. H-prole), using four threaded rods M12.
For this purpose two square tubes (30x30x3 mm
(1.2x1.2x0.1 in.)) need to be mounted to prevent bending.
Refer to g. 4.5 below.
Fig. 4.5 MHR mounting on wall
4.5.2 Ceiling mounting
The package contains no mounting hardware for mounting the
frame, since the required mounting hardware depends on the
ceiling type. Refer to g. 4.6 below.
Fig. 4.6 MHR mounting on ceiling
4.6 Heights and dimensions
Fig. 4.7 Heights and dimensions chart
Hose length Mounting heighttMaximum reach
7,5 m (25 ft)
3 m (9.8 ft) 6,2 m (20.4 ft)
3,5 m (11.5 ft) 5,9 m (19.4 ft)
4 m (13.1 ft) 5,5 m (18 ft)
4,5 m (15 ft) 5,2 m (17.1 ft)
5 m (16.4 ft) 4,7 m (15.5 ft)
10 m (33 ft)
3,5 m (11.5 ft) 8,5 m (28 ft)
4 m (13.1 ft) 8,3 m (27.3 ft)
4,5 m (15 ft) 8 m (26.3 ft)
5 m (16.4 ft) 7,7 m (25.3 ft)
5,5 m (18 ft) 7,4 m (24.3 ft)
12,5 m (41 ft)
5 m (16.4 ft) 10,6 m (35 ft)
5,5 m (18 ft) 10,3 m (34 ft)
6 m (19.7 ft) 10 m (33 ft)
6,5 m (21.4 ft) 9,7 m (32 ft)
7 m (23 ft) 9,4 m (31 ft)
A = Mounting height
B = Hose length
C = Maximum reach
B
A
C

0000301732/310322/0 MHR drive 7
4.6.1 Dimensions
Fig. 4.8 MHR dimensions
84650
mm (in.)
84660
mm (in.)
A552 mm (21.7 in.) 552 mm (21.7 in.)
B500 mm (19.7 in.) 500 mm (19.7 in.)
C789 mm (31 in.) 789 mm (31 in.)
D600 mm (23.6 in.) 600 mm (23.6 in.)
E1075 mm (42.3 in.) 1275 mm (50.2 in.)
F975 mm (38.4 in.) 1175 mm (46.3 in.)
G489 mm (19.3 in.) 489 mm (19.3 in.)
4.7 Options and accessoiries
4.7.1 Micro switch MSR-24/2
For installation of the MSR-24/2, refer to MSR-24/2 manual.
4.7.2 Automatic damper
When a MHR with automatic damper has been ordered the
damper will be preinstalled on the unit.
5 USE
The MHR hose reel is operated up and down by means of a
mobile wired control, wall mounted or remote control. The
best ow performance can be achieved when the hose reel is
completely wound down (minimized static pressure).
6 MAINTENANCE
6.1 Periodic maintenance
The product has been designed to function
without problems for a long time. In order to
guarantee this some simple, regular maintenance
activities are required which are described in this chapter.
The maintenance activities in the table below can be carried
out by the user.
E
F
G
A
B
C
D
Component Action Frequency:
every X months
X=6 X=12
Service hatch Inspect if the
motor is still
secured properly.
Check motor
bracket.
X
Wind the motor up
and down. Check
for sounds
indicating wear or
tear.
X
6.2 Replacing the hose
Refer to g. 6.1 and g. 6.2 below.
• Uncoil the hose completely and lock reel in its most
extended position.
• Dismantle edge trim (C), drum lid (A) and clamp (B).
• Loosen hose clip on the duct adapter (D) inside the drum
and remove the old hose.
• Attach new hose, bend it into a natural soft curve and
fasten it using clamp (B).
• Re-mount the drum lid (A).
• Re-mount the edge protection (C) at the opening of the
drum where the hose protrudes.
• The reel is now ready for use.
Fig. 6.1 Replacing the hose
Fig. 6.2 Duct adapter
6.3 Replacing the motor
ATTENTION!
Maintenance should only be performed by
authorised, qualied and trained persons (skilled)
using appropriate work practices.
WARNING
Electrocution hazard
Disconnect mains before servicing. Failure to do so
could result in serious personal injury or death.
Refer to g. 6.3 below.
B
C
A
D

0000301732/310322/0 MHR drive 8
• Open the motor compartment using the square key.
• Disconnect the motor electrically.
• Remove the motor bracket by unfastening the 2x M8 bolts
• Pull out the motor and replace with the new one.
• Put the motor back in place and secure with the motor
bracket by fastening the 2x M8 bolts.
• Connect the electrical wires from the motor according to
the electrical diagram.
• Check the up and down functions of the motor.
Fig. 6.3 Replacing the motor
7 TROUBLESHOOTING
If the system does not function (correctly), consult
the checklist below to see if you can remedy the error yourself.
Should this not be possible, contact your supplier.
Problem Possible cause Solution
There is no air
ow
Fan is running, but
obstacles may
block the airow
Inspect airow
path for obstacles
Reduced airow Fan runs in the
wrong direction (3
ph only)
Switch two out of
three wires (any
two will do)
Hose reel is not
wound down
completely
Make sure the
hose reel is
completely wound
down
The hose does not
move up or down
There is no mains
supply
Check the
electrical
connection
Thermal protection
active
Try again after 4
minutes and
inspect load on
hose reel
Wiring error in the
controls
Inspect and adjust
the controls
The hose reel does
not move up
Too much weight
on the hose reel
Inspect the hose
reel for max. load
8 SPARE PARTS
Refer to g. 8.1 and 8.2 below.
Position Article number Description
1 8031020 Tubular motor MHR 215
2 8031021 Edge cover
3 8031022 Bearing hose and drive side
160 mm
Fig. 8.1 Spare parts part 1
Fig. 8.2 Spare parts part 2
9 DISPOSAL
After life of the product, dispose it of in accordance with
federal, state or local regulations.
CE DECLARATION
CE declaration of conformity for machinery
We, Alentec & Orion AB, Grustagsvägen 4, SE-138 40 Älta,
Sweden, herewith declare, on our own responsibility, that
the product(s):
- Motorized hose reel (MHR)
which this declaration refers to, is/are in accordance with the
conditions of the following Directive:
- 2006/42/EU Machine Directive
and is/are in conformity with the following harmonized
standard(s) and/or other such normative documents +
amendments, if any:
EN 12100:2010
EN 61000-6-1:2007
Älta, Sweden, March 24th, 2022
Olle Berglund
1
2
3

0000301732/310322/0 MHR drive 9
ELECTRICAL DIAGRAM

0000301732/310322/0 MHR drive 10
ELECTRICAL DIAGRAM

Alentec & Orion AB Grustagsvägen 4, SE-13840, Älta, SWEDEN · [email protected] · www.alentec.com