Orlaco 0401412 User guide

Toyota (BT) RR Series
System Manual
Manual No. IM0993610, A 01
English
Article no. 0401412

A SM0993610 A01
Toyota (BT) RR series reachtruck
Article no. 0401412
Safety
In order to guarantee safe operation, these safety instruc-
tions must be read before you start using this equipment.
• Do not open the enclosure. The camera and the P&T
enclosure are pressurised. This can cause damage, short-
circuiting or electrical shocks.
• Do not expose the equipment to extreme temperatures.
This can cause deformation of the enclosure or damage to
internal components.
• Repairs or adjustments to the equipment may only be
undertaken by Orlaco.
• The equipment must be assembled as shown in this
manual.
• If there have been alterations or changes to this equipment
that have not been specifically approved by Orlaco, use of
this equipment is not permitted.
Preface
Before you start using this equipment, please read this manual carefully
and follow all instructions. This installation manual describes the func-
tions of the equipment, outlines the connection options and explains how
to put the equipment into operation. We recommend that you keep this
manual in a safe place for reference purposes.
If you have any questions or issues concerning the operation of this
equipment, consult the relevant section in the manual or contact the
Orlaco Products BV Service department.
The camera and monitor systems from Orlaco comply with the latest CE,
ADR, EMC and mirror-directive regulations. All products are manufac-
tured in accordance with the ISO 9001 quality management, IATF 16949
quality automotive and ISO 14001 environmental management.
Articles included in set 0401412
0198710 Fork camera
0301820 Mast cable 15m
0304341 Mast cable 5m
0208902 Display 7” RLED RC 4 CS
0404710 Junction box Reachwagen
0404720 Junction box Fork carriage
System Manual
8P male
Connector
8P male
8P female
1 coax
2 coax shield
3 red
4 black
5 orange
6 yellow
7 grey
8 nc
3P female
Connector
3P female
1 white
2 blue
3 red
To BT X29 connector
(See Fig. 3 on page 4)
To BT X50 connector
(See Fig. 3 on page 4)
Art. No. 0310820
Mastcable Forklift 15m 8p
Springplates included
Springplates Forklift Springplates Forklift
Art. no 0301960
Uni cable 1m
Included with
Art. No. 0198710
Camera
3P male
1 white
2 blue
3 red
4p female
Connector
4p female
1 coax
2 coax shield
3 red
4 black
4P male
1 coax
2 coax shield
3 red
4 black
0304341
Mastcable Reachtrucks 5m
Art. No. 0404710
Junctionbox Reachwagen
Art. No. 0404720
Junctionbox Fork Carriage
Art. No 0208902
Display 7” RLED
48V/DC
red
white
Art. No. 0198710
Forkcamera
Connector
8P female
Connector
3P male
Connector
4p male
Installation of an Orlaco camera-
monitor system on a Toyota (BT) RR series reachtruck
The RR Series reachtruck always has a 3-wire mastcable for control of a
solenoid valve in the forkcarriage. Especially for this model of reachtruck
Orlaco developed set 0401412 as shown below:
Important
Roll out the mastcable entirely to remove kinks
before installing it in the mast of the truck.
Fig. 1: Lay-out of 0401412 camera system set

SM0993610 A01 B
System Manual
8P male
Connector
8P male
8P female
1 coax
2 coax shield
3 red
4 black
5 orange
6 yellow
7 grey
8 nc
3P female
Connector
3P female
1 white
2 blue
3 red
To BT X29 connector
(See Fig. 3 on page 4)
To BT X50 connector
(See Fig. 3 on page 4)
Art. No. 0310820
Mastcable Forklift 15m 8p
Springplates included
Springplates Forklift Springplates Forklift
Art. no 0301960
Uni cable 1m
Included with
Art. No. 0198710
Camera
3P male
1 white
2 blue
3 red
4p female
Connector
4p female
1 coax
2 coax shield
3 red
4 black
4P male
1 coax
2 coax shield
3 red
4 black
0304341
Mastcable Reachtrucks 5m
Art. No. 0404710
Junctionbox Reachwagen
Art. No. 0404720
Junctionbox Fork Carriage
Art. No 0208902
Display 7” RLED
48V/DC
red
white
Art. No. 0198710
Forkcamera
Connector
8P female
Connector
3P male
Connector
4p male

A SM0993610 A01
System Manual
Fig. 3: BT Solenoid connectors
The installation is as follows:
The camera is installed on the inside of the right fork.
First the protective box section is angled so that the camera is parallel to
the fork, then it is fixed to the fork with 3 bolts as shown in figure 2.
Then the camera is inserted into the box section and both its mounting
holes are marked.
After these holes are drilled and tapped, the mastcable is guided through
the protective box section. The Female connector is fixed onto the cam-
era, and the camera is re-inserted into the tube and screwed to the fork.
A loop of cable allows for the movement of the sideshift function.
Then, the standard BT mastcable is removed from the mast and its sole-
noid connectors (see fig 3) are cut off with some
remaining cable.
Important
Roll out the mastcable entirely to remove kinks
before installing it in the mast of the truck.
The Orlaco mastcable (0301820) is placed in the mast instead.
The original BT springs are connected to the spring plates (0403390)
that are included at the mastcable (0301820), and both junctionboxes are
installed in the forkcarriage and in the reachwagon.
The connectors that were cut from the BT mastcable are now soldered
onto the wires of the junctionboxes and re-inserted into the solenoid
control connections.
From the junctionbox in the reachwagon (0404710), the 5-meter cable
(0304340) is guided under the battery compartment into the cabin and
connected to the Display 7” RLED, Art. no 0208901.
The monitor’s power wires are connected to the 48V/DC main power sup-
ply through a fuse.
Fig. 2: Camera installed on fork

SM0993610 A01 B
System Manual
Further installation pictures:
Junctionbox (0404720) in forkcarriage
Junctionbox (0404710) in reachwagen
Installation of the 0225000 monitor with clamping bracket

A SM0993610 A01
System Manual
Springplates forklift connected to existing springset

SM0993610 A01 B
System Manual
14. Disposal
Disassembly, removal and disposal. Local regulations for dealing with
waste must be followed when disposing of disassembled components or
entire units.
15. General terms and conditions
Orlaco Products BV is not liable for damage resulting from inadequate
servicing, incorrect usage or alterations made to the equipment without
informing the manufacturer in writing.
This installation manual has been made available by Orlaco Products
BV. All rights reserved. No part of this manual may be reproduced and/
or made public in printed form, in photocopy form or on microfilm, or in
any other way, without the prior written permission of Orlaco. This also
applies to the associated drawings and figures.
Orlaco reserves the right to make changes to components at any time
without informing customers beforehand or directly. All dimensions given
are for commercial purposes.
For information regarding repairs that is not covered in this manual,
please contact the Orlaco Products BV service department.
This manual has been prepared with all due care and attention. However,
Orlaco Products BV cannot be held responsible for any errors in this
manual or any consequences thereof.
FCC compliance statement:
The camera comes under section for commodity codes for electronic
equipment. This is known as “Harmonize code: 8525.30.9060” and the
importer can check off Block 2 on FCC form which states: “An FCC grant
of equipment authorization and an FCC ID are not required, but the equip-
ment complies with FCC technical requirements.”
Caution: Any changes or modifications in the construction of this device
which are not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment. Camera/Display
sets are visual aids and objects visible in camera/Display systems are
smaller or bigger than they appear on screen.
16. Release Notes
R1-0 First edition, July 2008.
R1-1 Update, November 2008.
R1-2 Update, December 2009.
R1-3 Update, June 2011.
A 01. Art. No. Set changed, Februay 2019

ORLACO
Orlaco is a Manufacturing company that specializes in making cameras
and monitor systems for commercial vehicles, fork-lift trucks, cranes, off
shore and maritime.
Our objective is to design and produce camera systems for the profes-
sional market that improve the drivers view and increase operating
efficiency.
At our factory in Barneveld, we have a production department, ware-
house, design department, service department and showroom.
Vision is our mission®, and Orlaco therefore deploys the development,
manufacture, supply and service of camera and display systems that will
improve safety and efficiency of all vehicles, machinery and vessels. Our
systems give the end user a view on each blind spot and create comfort
and improved working conditions. Our active approach will support mar-
ket demands and innovations and will lead to enthusiastic ambassadors
in the market; our Customers.