Over Armour Offroad AC-TRAIL-FC04 Installation manual

Over Armour Offroad
2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of
Arctic Cat / Textron Wildcat Trail / Sport
Full Cab with Aero-Vent Poly Windshield
AC-TRAIL-FC04
AC-SPORT-FC04
Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.
1. Be sure to read these instructions thoroughly before opening and installing the Wildcat
Full Cab with Poly Windshield. The installation is best done when the temperature is 70
degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent
installing in warmer weather it helps to store the adhesive Velcro at room temperature
prior to installation.
2. Carefully open the carton and remove the enclosure on a large flat surface that is clean
and free of dirt.
3. Check over the parts included in the carton with the parts list shown below:
Adhesive Velcro Hook Strips:
Soft Doors
“ “ ““26 each------------3"
“ “ ““2 each------------6"
“ “ ““2 each------------10"
“ “““2 each------------44”
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Adhesive Velcro Hook Strips: Rear Window
“ “““6 each------------3”
“ “““1 each------------42”
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Top Cap
24”Webbing Straps w/ Loop 2 each
24”Webbing Straps w/ Velcro 2 each
The cab for you Stampede is made up of 5 different components that work together to enclose
your vehicle. Install the cab in the following order.
1) Soft Doors
2) Rear Window
3) Poly Windshield
4) Top Cap

Soft Doors
1. Begin by holding the door up to the frame and attach it using the double-sided Velcro
strips sewn perpendicular to the edge of the door. At each of the double-sided strips take
one of the 3" adhesive Velcro strips and adhere it to the inside of the frame. Then wrap
the double-sided strip around it so that the adhesive strip holds it firmly in place. the
following diagrams shows how it should look.

2. Next take the 10" and a 3”adhesive Velcro strips and run it down the back of the roll
cage facing towards the rear of the vehicle. They should match up with the double-sided
Velcro tabs sewn along the rear of the soft door. See photo below.

3. Next take the 6”adhesive Velcro strip and place it on the front fender as shown in the
photo below. Then affix the bottom of the front panel to it as shown in the second photo.

4. Last part of the door to attach is the bottom to the factory half-door. Take the 44”
adhesive Velcro strip and attach it to the factory door to match up with the Velcro sewn
to the bottom of the soft doors. The adhesive Velcro will cross the hinge of the door, take
a knife and cut the adhesive Velcro at the hinge.

REAR WINDOW
5. Now install the rear window. The top of the Rear window is held in place by double-
sided strips like the ones on the doors.
6. The sides will attach to the double-sided tabs from the rear of the doors. The bottom will
attach to the vehicle using the 42”adhesive Velcro strip as shown in the photo below.

POLYCARBONATE WINDSHIELD
7. Install using the directions included with the windshield.
TOP CAP
8. Once you have the Lexan windshield installed on your Wildcat use the straps with a
double-sided Velcro sewn on one end. Wrap the 6”adhesive Velcro strips around the bar
just under the between windshield clamps and then wrap the Velcro sewn to the end of
the strap around the bar where the Velcro is. The strap with loop should look like the
photo below.

a. Next take the other two straps with a loop sewn on one end and wrap them around
the roll cage in the rear just under the 10”tab of the doors. See photo below
b. Now place the top over the entire vehicle, the front of the top is identified by the
sides not being as steeply curved, and begin by lacing the front straps through the
ladder lock buckles sewn to the front corners of the top. Diagram below shows
how to use ladder buckle.
c. Now run those straps up and through the ladder lock buckles sewn to the rear of
the top.
d. You now need to tighten and loosen the strap of the top so that it is centered
correctly.

Cleaning and Storage Recommendations:
1. Before removing the Over Armour Cab for storage, make sure it is very clean in order to prevent
scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent
soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry
thoroughly before attempting to roll for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause
damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed
at the factory On a large, clean and flat surface, fold the doors over the rear panel first, then,
interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll
approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a
normal room temperature. It is best not to expose the Cab to either extreme hot or cold
temperatures when storing.
3. A special cleaner conditioner is available from Over Armour that will greatly increase the service
life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also
be ordered.