Over Armour Offroad KU-RTV900-SDK01 Installation manual

Over Armour Offroad
2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of RTV 900 Soft Door Kit
Fits Lexan Windshield
KU-RTV900-SDK01
Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.
1. Be sure to read these instructions thoroughly before opening and installing the RTV 900
Soft Door Kit. The installation is best done when the temperature is 60 degrees F. or
warmer.
2. Carefully open the carton and remove the rolled up Cab Enclosure on a large flat surface
that is clean and free of dirt or other material.
3. Check over the parts included in the carton with the parts list shown below:
Velcro Hook strips: 22 each 3” long
“ “ 4 each 10” long
“ “2 each 14” long
Snap studs 22 each (2 extra)
Doors 2 each
4. Before beginning installation you must first remove the hardware holding the top along
the rear, this will be all the removal necessary to install the Soft Door Kit. It will also
help installation if you first raise the bed.

5. You will see six 8” adhesive Velcro strips with the cab. These will be attached to the
inside of the windshield down the sides. Three pieces per side have been supplied
because it is a curved piece of metal and the adhesive Velcro does not curve well. The
photo below shows where to attach these.
6. Now that these Velcro strips have been installed you can now pass the enclosure behind
the cab. Temporarily attach the front of the doors to the window while you attach the top
and bottom of the rear window (Being sure to center correctly). Once the rear window is
secure, pull the doors forward and attach to the window along the inside edge.
7. Now get in the cab and close the door. While someone else lifts up on the rear of the
hard top, pull the top of the door up over the roll bars going front to back. Once you see
where to attach the remaining Velcro pieces, do so and connect the top of the door here.
NOTE: YOU DO NOT NEED TO PULL UP ON THE DOOR TIGHTLY, LEAING IT
SLIGHTLY LOOSE MAKES IT WORK BETTER.
8. Mark the desired locations for the stud snaps on the fenders and side panels. Then install
the stud snaps to the RTV using only a #2 phillips screwdriver. Caution: Do not use a
drill as damage to the RTV s gas tank can occur! See Photo Below:

9. To open and stow the doors, move the zipper fully rearward and fold the bottom portion
of the doors up. Then begin to form a vertical roll with the door by rolling it inward from
the front edge toward the rear of the door. Secure in place using the two hook and loop
straps provided. Try to form a roll approximately 2” in diameter to assure that the door
will not stick out very far while stowed.
Cleaning and Storage Recommendations:
1. Before removing the Over Armour Cab for storage, make sure it is very clean in order to
prevent scratching of the window panels. Clean with a soft rag or sponge using a mild
liquid detergent soap and warm water solution. Never rub the windows with a dry cloth
or rag! Let the Cab dry thoroughly before attempting to roll for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will
cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when
it was packed at the factory On a large, clean and flat surface, fold the doors over the
rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling
the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the
carton for storage at a normal room temperature. It is best not to expose the Cab to either
extreme hot or cold temperatures when storing.
3. A special cleaner conditioner is available from Over Armour Offroad that will greatly
increase the service life of the Cab Enclosure. In addition, if additional hook and loop
sets are needed, they can also be ordered.