Over Armour Offroad KU-RTVXG850-SDK01 Installation manual

Over Armour Offroad
2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of
Kubota RTV XG850
Soft Door Kit
KU-RTVXG850-SDK01
Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.
1. Be sure to read these instructions thoroughly before opening and installing the Kubota
RTV XG850 soft door kit. The installation is best done when the temperature is 70
degrees F or warmer. The temperature affects the adhesive Velcro, if conditions prevent
installing in warmer weather, store the adhesive Velcro at room temperature prior to
installation.
2. Carefully open the carton and remove the enclosure on a large flat surface that is clean
and free of dirt.
3. Check the parts included in the carton with the parts list shown below:
Included Parts:
1” Adhesive Hook Velcro 2 each ---------------7”
1”Adhesive Hook Velcro 2 each --------------13”
2”Adhesive Hook Velcro 20 each -------------3”
2” Adhesive Hook Velcro 2 each ---------------4”
2” Adhesive Hook Velcro 2 each ---------------8”
Metal Hinge Bracket 2pcs
Metal D-Ring Bracket 2pcs
¼-20 x 1.75” Bolts 4pcs
1/4in Fender Washers 4pcs
¼-20 Lock Nuts 4pcs
Metal Clasps 4pcs
If any parts are damaged or missing please contact customer service at [phone].
Note: Loosening or even removing a previously installed windshield or top will make
installation much easier.
Tools Needed for Installation:
1. Phillips Screwdriver
2. 7/16” wrench or socket
3. ¼” Drill bit and Drill
4. 12mm wrench or socket.

Soft Doors
1. Begin by holding the door up to the frame and attach it using the double-sided Velcro strips
sewn onto the edge of the door. Clean the area near each of the double-sided Velcro straps.
At each of the double-sided strips take one of the 3" adhesive Velcro strips and adhere it to
the inside of the frame. Then wrap the double-sided strip around it so that the adhesive
strip holds it firmly in place. The following diagrams shows how it should look.

2. The following image shows the approximate location of each of the 10, 3in Velcro strips
that need to be placed on the roll cage. Extras are provided in case some are placed
incorrectly during the initial placement.

3. Place the 2in x 7in adhesive backed Velcro strip in the top, front corner of the roll cage.
Align the edge of the Velcro with the edge of the steel reinforcing plate.
4. Attach the 3 pieces (2in, 4in, and 12in) of 1in adhesive Velcro to the UTV following the
profile of the UTV and the bottom edge of the door.

5. Remove the center door hinge bolt and mount the metal hinge bracket. Be sure to tighten
bolt completely.
6. Hold the plate from the D-ring bracket on the door approximately 1in from the bottom of
the recessed latch and 3in from the edge of the door and mark the position of both holes.
This position is important because if the plate is too close to the edge of the door the
mounting bolts will hit the door jam and the door will not close properly. Make sure the
door is open and use a ¼ drill bit to drill the mounting holes for the plate.
7. Attach the D-ring and mounting plate using the provided ¼-20 x 1.75in bolts, fender
washers and lock nuts. Tighten completely.
1in
3in

8. Use the provided clasps to secure the bungee cord along the bottom edge of the door to the
front hinge plate and rear D-ring.
9. Check proper fitment around the perimeter of the door, and make any adjustments
necessary. The door should have some slack to allow for proper function of the zipper. If
the material is pulled too tight the zipper will catch leading to difficulty when opening or
closing the door.
Cleaning and Storage Recommendations:
1. Before removing the Over Armour Cab for storage, make sure it is very clean in order to prevent
scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent
soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry
thoroughly before attempting to roll for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause
damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed
at the factory On a large, clean and flat surface, fold the doors over the rear panel first, then,
interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll
approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a
normal room temperature. It is best not to expose the Cab to either extreme hot or cold
temperatures when storing.
3. A special cleaner conditioner is available from Over Armour that will greatly increase the service
life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also
be ordered.