Ozito ASG-PRO User manual

TOUCH-UP
SPRAY GUN
160-240ml/min
INSTRUCTION MANUAL
SPECIFICATIONS
Max Air Pressure: 50psi (3.4Bar)
Av. Air Consumption: 56-170l/min (2-6cfm)
Nozzle Size: ø1.5mm
Spray Width: 40-70mm
Flow Rate: 160-240ml/min
Feed Type: Suction
Paint Pot Size: 200ml
Air Inlet: 1/4” BSP
Weight (tool only): 0.4kg
WHAT’S IN THE BOX
Spray Gun
Paint Pot
ozito.com.au
ASG-PRO

ONLINE MANUAL
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the online manual.
1 Nozzle
2 Nozzle Collar
3 Fan Adjustment Dial
4 Paint Pot
5 Tightening Collar
6 Variable Trigger
7 Spray Regulation Dial
8 Air Inlet
TOUCH UP SPRAY GUN
KNOW YOUR PRODUCT
1 2 3 4 5 67 8
1. ASSEMBLY
SETUP & PREPARATION
1 Tightly fasten the joining
nut between the paint pot
the spray gun head.
3 To secure the paint pot,
twist the pot into its hooks.
Then fasten the tightening
collar by turning anti-
clockwise.
1 Wrap the threaded male air
inlet of the spray gun with
teon tape in a clockwise
direction.
3 Pull back the sleeve on
hose tting, insert male
end & release sleeve on
hose tting.
2 To remove the paint pot,
loosen the tightening collar
by turning clockwise. Then
twist the pot out of its
hooks.
2 Screw the female tting
clockwise onto the male
end of the air inlet.
Installing the Paint Pot
Attaching The Air
WARNING! ENSURE THE TOOL IS DISCONNECTED FROM
THE AIR SUPPLY BEFORE PERFORMING ANY OF THE
FOLLOWING OPERATIONS.

3. ADJUSTING THE SPRAY GUN
OPERATION
2. PREPARATION
The paint pot has a vent hole
to allow air to escape which
enables uid to ow into the
spray gun.
Ensure it is clean and not
blocked at all times.
1 Before pouring any paint
or thinners work out how
much of each substance is
needed.
3 Once the correct viscosity
is obtained, pour the
mixture into the paint pot.
Thinning is particularly important when spraying. Most paints
are supplied ready for brush application and need to be diluted
sufciently for spraying purposes.
Follow the manufacturers guide for thinning ratios which
should be labelled on the paint container.
2 Pour the required paint and
thinners through a lter into
a mixing cup and then mix
thoroughly.
Paint Pot Vent Hole
Thinning
NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT
THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE
ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.
IMPORTANT! THE SPRAY GUN CANNOT BE USED WITH
MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES,
CAUSTIC AND ALKALINE SUBSTANCES.
1 Press the variable trigger
to allow uid to be
sprayed.
Note: The further the variable trigger is pressed, the more uid
will ow through the gun.
1 Fully tighten the spray
regulator dial.
The spray regulator dial is a stop that limits the distance the
trigger can be pressed and can therefore limit the amount of
paint being sprayed.
2 Release the variable
trigger to stop spraying.
2 Slightly loosen the spray
regulator dial, then test
setting on a scrap piece of
material.
Variable Trigger
Spray Regulator Dial
PAINT
THINNERS
PAINT
THINNERS
3 Repeat step 2 until desired uid output is reached.

4. ADJUSTING THE SPRAY GUN CONT. 5. SPRAYING TECHNIQUE
ASG-PRO
1 Start with the fan
adjustment dial completely
loosened.
The fan adjustment dial controls the distibution of paint in the
fan. Fully tightened, paint is concentrated in the centre of the
fan, loosened the paint is more evenly distributed through out
the fan.
3 Begin 15cm off the edge of the area being sprayed. Start
the movement of the stroke before squeezing the trigger.
Release trigger once passed the opposite edge of the
workpiece.
For vertical surfaces:
1 To change spray pattern,
loosen the nozzle collar
and rotate the nozzle to
desired position. Tighten
nozzle collar to secure
nozzle in place.
For horizontal surfaces:
2 Partly tighten the dial then
test setting on a scrap
piece of material.
Fan Adjustment Dial
Choosing Spray Patterns
3 Overlap each stroke by 2cm
to achieve an even coverage.
2cm
1. Move the gun with the entire arm, not by exing the
wrist. This will keep the spray gun at right angles to the
surface, keeping the pattern even.
2. Keep the spray gun perpendicular to the surface, so
spray distance is consistent.
Helpful Hints
1. Maintain the same distance from workpiece (approx 15cm)
throughout each pass.
2. Maintain the same speed throughout each pass.
3. Always allow a coat to completely dry before adding another coat.
4. Avoid stopping and starting in the middle of workpiece as this can
lead to a patchy nish.
3 Repeat step 2 until desired fan pattern is reached.
IT IS CRUCIAL TO CLEAN THE SPRAY GUN AFTER
EACH USE. Please refer to the cleaning procedure.

• Keep the the spray gun clean at all times. If possible, prevent foreign matter from
entering the internals.
• If the body of the spray gun requires cleaning, never immerse any part of the
spray gun into a liquid.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the spray gun by an unauthorised person or by
mishandling of the spray gun.
CLEANING PROCEDURE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLE SHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your local
council authority for recycling advice.
Air Regulator Assembly SPASGPRO-17A
Air Cap SPASGPRO-03
Nozzle Assembly SPASGPRO-5A
Sealing Ring SPASGPRO-36
Needle Assembly SPASGPRO-13A
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Problem Cause Remedy
Little or no material
ow
Nozzle clogged
Fluid regulator to limited
Paint pot vent hole blocked
Paint too thick
Clean
Unscrew uid regulator
Clean
Thin material
Material leaking Nozzle loose
Nozzle worn
Material build up on air cap and nozzle
Tighten
Replace
Clean
Spray pattern is
heavy in the middle
Nozzle clogged
Not enough atomizing pressure
Clean
Unscrew the air regulator
Spray pattern is too
wide and misty
Too much atomizing pressure Screw in the air regulator
or decrease air pressure at
the supply
Spray jet pulsates Material in paint pot running out
Nozzle clogged
Material too thick
Rell
Clean or replace
Thin material
Pattern runs or sags Applying to much material Decrease uid regulator or
increase movement speed
Too much overspray Gun too far from spray object
Too much material applied
Reduce distance
Decrease uid regulator
Pattern is very light
and splotchy
Moving the spray gun to fast Decrease uid regulator or
decrease movement speed
NOTE: After each use it is essential that the spray gun is
cleaned thoroughly. Failure to do so will likely cause blockages
which will prevent the tool from working.
FAILURE TO CLEAN THE TOOL WILL VOID THE WARRANTY.
1 Empty the paint pot of remaining
material.
1 Unscrew and remove the nozzle
collar.
3 Take note of the 4 holes on the
nozzle, if blocked clean carefully
using a small needle.
3 Connect the spray gun to the air
supply then spray solution onto a
scrap piece of carboard.
5 Remove the paint pot and rinse. 6 Disconnect the spray gun from the
air supply.
If oil based paint was used, use a solvent such as turps for cleaning. If water
based paint was used, use water for cleaning.
2 Fill paint pot with appropriate
cleaning solution.
2 Dip a cloth in cleaning solutuion,
then clean the nozzle collar,
nozzle, paint pot vent, suction tube
and gun housing.
4 Prior to storing the spray gun,
ensure it is completely dry.
4 Repeat steps 2-3 until the cleaning
solution runs clear from gun.
Cleaning Parts
Warning Read instruction
manual
Wear eye protection
and breathing mask
Cubic feet per minute
Wear ear protection
Millilitres per minute
ml/min cfm
MAINTENANCE

SPARE PARTS
How To Order
Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you have any
further questions, please contact Ozito Customer Service on:
Australia: 1800 069 486
New Zealand: 0508 069 486
[email protected]
Tool: Air Spray Gun - Touch Up 200cc Model No. ASG-PRO

SPRAY GUN SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
d. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
e. Check the maximum pressure rating of any tools or accessories that you intend using with the
compressor. The output pressure of the air from the compressor must be regulated so that it never exceeds
the rated pressure of the tool or accessory.
f. Always wear safety goggles or glasses when using the air compressor. Never point the nozzle of an
accessory towards any part of your body or towards another person.
g. Drain the moisture from the tank daily. It will help prevent corrosion.
h. Use safety equipment including safety goggles or shield, ear protection, breathing or respirator mask and
protective clothing.
i. The tool must be used only for its prescribed purpose. Any use other than those mentioned in this Manual
will be considered a case of misuse. The user and not the manufacturer shall be liable for any damage or
injury resulting from such cases of misuse.
WARNING! In the event that an air line is cut or broken, the air supply must be turned off at the
compressor. A broken air line which is not supported is extremely dangerous and can whip around
very quickly, both with the capability of striking people, and blowing foreign particles into the air.
• Do not attempt to catch the air line but immediately keep bystanders well clear and turn off the air supply to
the hose, turn off the compressor at the On / Off button, and then remove the hose from the compressor.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given the supervision or
instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
GENERAL AIR TOOL SAFETY WARNINGS
WARNING!
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning use of
the appliance by a person responsible for their safety.
Using an Extension Hose
Always use an approved extension hose suitable for the air input of this tool. Before
use, inspect the hose for signs of damage, wear and ageing. Replace the extension
hose if damaged or defective.
When using an hose on a reel, always unwind the lead completely.
It is recommended that the hose is a maximum of 25m in length.
NEVER under any circumstances aim the nozzle at another person or animal.
• In the event of an injury occurring, seek medical advice immediately.
• The spray gun must not be used for spraying ammable paints and solvents with a
ash point of less than 21ºC.
• Always ensure there is adequate ventilation when spraying.
• The use of ear protection is recommended.
• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
• Always wear a face mask when spraying.
• Always read the paint manufacturers thinning instructions before using.
• Always keep the spray nozzle in place during use. Never allow the spray to come in
direct contact with the skin.
• Never immerse the spray gun in liquid.
• The spray gun must not be cleaned by using ammable liquids with a ash point of
less than 21ºC.
NEVER spray near a naked ame, including an appliance pilot light.
NEVER smoke whilst spraying.
NEVER allow children to operate or play with the spray gun.
• Before cleaning, always disconnect the appliance from the air supply.
• Always disconnect from air supply when relling the paint pot.
• After every use ensure you clean your spray gun thoroughly.
NEVER use the spray gun outside when it is raining.

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
0414
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes
consumable parts.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.