Ozito ASG-6000 User manual

1
AIRLESS PAINT
SPRAYER
650W
INSTRUCTION MANUAL
SPECIFICATIONS
Input Power: 650W
Voltage: 230-240V ~ 50Hz
Max. Pressure: 3000psi (21MPa)
Max. Flow Rate: 1.09±10% l/min
Spray Tip Size: 515
Outlet Paint Connector: 1/4-18NPSM
Max. Hose Pressure: 12000psi (83MPa)
High Pressure Hose: 7.6m
Full-load Current: 2.0~3.1A
Short Circuit Rating: 5kA
Paint Temperature: 5-40°C
Weight: 7.69kg
ASG-6000
WHAT’S IN THE BOX
Airless Sprayer
ozito.com.au
High Pressure Hose
Spray Gun

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
1
KNOW YOUR PRODUCT SETUP & PREPARATION
1. ASSEMBLY
1 Pressure Control Dial
2 Stand
3 Return Pipe
4 Paint Outlet
5 Filter
6 Inlet Hose
7 Pressure Release Lever
8 On/Off Switch
9 Carry Handle
AIRLESS SPRAY GUN
2. Reposition pump on frame,
so legs face backwards.
Reconnect pump to frame
with four bolts.
1. Remove four bolts from
frame.
Frame Connection
10 Spray Tip
11 Spray gun
12 7.6m High pressure hose
13 Filter
Spray Tip & Guard
1. Ensure pressure has been
released and trigger lock is
on.
2. Using a pencil or similar,
insert seal into back of
guard.
3. Place guard over end of
gun then insert spray tip.
4. Tighten retaining nut.

1
2. ASSEMBLY CONT. 3. PREPARATION
This tool is recommended for the use with a residual current
device with a rated residual current of 30mA or less.
Hose Connection
1. Connect high pressure
hose to paint outlet and
tighten.
2. Connect other end of hose
to gun swivel and tighten.
Bleeding Operation
1. Fullysubmergelterand
return pipe in coating
material.
3. Set pressure release lever
to prime, then turn unit on.
5. Return pressure release
lever to spray position for 30
seconds.
4. Wait for air bubbles to clear
return pipe, this is indicated
by a steady stream out of
return pipe.
2. Set pressure control dial to
prime.
3. Ensure all connections have been correctly tightened with a
19mm spanner.
6. Wait for the Airless Sprayer to
automatically cut out.
Note: If the Airless Sprayer constantly starts and shuts down repeat
steps 3 - 6.
4. Connect the inlet hose
and return pipe to the back
of the unit. Secure the return
pipe by releasing the tabs on
the hose clamp.
5. Secure inlet hose by
tightening screw on hose clamp
withaatheadscrewdriver.

1
Aligning Spray
1. Perform pressure relief
procedure. Then rotate the
spray guard to match the
dirction of preferred spray
pattern.
Setting Pressure
1. Set the pressure control dial
to a med - high pressure.
2. Test this pressure setting
on a scrap piece of
material.
3. Adjust the pressure setting until a smooth even consistancy is
achieved.
Note: Do not thin paint for use in this spray gun.
Note: The spraying result depends considerably on how well
prepared the surface is for painting. Carefully complete proper
surface preparation for painting before beginning to spray.
Speed
1. On a scrap piece of
material, spray a test patch
assessing the speed of
stroke required for pressure
setting. Lower pressure
will require slower speeds
and higher pressure faster
speeds.
4. TEST SETTINGS 5. SPRAYING PROCEDURE
OPERATION
3. Begin 15cm off the edge of the area being sprayed. Start the
movement of the stroke before squeezing the trigger.
4. Release the trigger once
past the opposite edge of
the area being sprayed.
15cm
2. Turn the Airless Sprayer on.
Release the trigger lock.
30cm
Interim Procedure
If taking a break from spraying for more than several minutes,
perform the pressure release procedure. Place the spray tip
in a bucket of water. to prevent paint from drying and forming
blockages in the spray gun.
HP
LP Fast
Slow
Note: Ensure the Airless Sprayer has been properly bled before
comencing spraying procedure.
1. Stand 30cm from area to
be sprayed. Maintain this
distance.
Vertical
Horizontal
I
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1
1. Movethegunwiththeentirearm,notbyexingthewrist.This
will keep the spray gun at right angles to the surface, keeping
the pattern even.
2. Keep the spray gun perpendicular to the surface, so spray
distance is consistent.
Helpful Hints
1. Do not spray out doors on a windy day as the results may be
unsatisfactory.
2. Only apply one coat at a time, always allow a coat to completely
dry before adding another coat.
3. Avoidstoppingandstartingasthiscanleadtoapatchynish,
It is best to start spraying outside the surface to be sprayed and
avoid stopping in the middle of the surface, continue just past the
opposite edge.
3. Overlap each stroke by 30% to ensure even coverage.
30%
5. SPRAYING TECHNIQUE
ASG-6000

CLEANING PROCEDURE
3. Place inlet hose into a
bucket of appropriate
cleaner.
5. Turn the pressure control dial to
clean setting, turn unit on and
wait 30 seconds..
7. Squeeze trigger to cycle
water through system.
Repeat steps 3 - 5 until the
liquid running through the
return pipe is clear.
Caution: It is crucial to perform the pressure release procedure before
starting the cleaning procedure. Follow this procedure diligently as a
build-up of dried paint on the operating components can stop the unit
from working.
If coating material was acrylic based, use water in the following
procedure. If coating material was oil based ie. enamel or lacquer, use
solvent based cleaners such as turps.
1. Remove the inlet hose from
the coating material then
turn unit on.
2. Wait for paint to stop
running out of return pipe
then switch off.
8. Once complete, perfom the pressure release procedure to shut unit
down.
Unit
1. Remove hose clamp from
inlet hose by squeezing
sides and sliding down the
hose.
2. Pullthelteroutofhose
and rinse thoroughly in
water.
Inlet Hose
3. Pushlterbackintohose. 4. Slide hose clamp back up
tosecurelter.
1. Remove gun from high
pressure hose.
Spray Gun
2. Remove the spray tip, then
unscrew spray guard.
3. Unscrew bolt and nut on
support guard, then pop out
of groove.
1
2
4. While holding top of spray gun,
use 20mm spanner to loosen
nut on bottom of the handle.
6. Rinse all elements of spray
gun to remove paint traces.
7. Reassemble spray tip and
guard. Then follow this
procedure in reverse to
reassemble spray gun.
5. Pulloutlter.Cleanthoroughlyorreplacedependingoncondition.
CLEANING PROCEDURE CONT.
I
O
4. Rotate the spray tip 180°to
clean setting.
6. Set pressure release lever
to spray setting.

MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLESHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recyclewherefacilitiesexist.Checkwithyourlocalcouncilauthorityfor
recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Pleaserecyclepackagingwherefacilitiesexist.Checkwithyourlocal
council authority for recycling advice.
Follow the below cleaning procedure after each use. Ensure the unit
is thouroughly cleaned before storing to prevent build up of dried
paint which can cause blockages and stop the unit from working.
Coil the high pressure hose after cleaning and for storage to prevent
damage to the hose.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Problem Cause Remedy
Little or no material
ow
Nozzle clogged Clean
Suction tube clogged Clean
Pressure contol dial
turned too low (-)
Incease pressure
control dial setting (+)
Suction tube loose Insert
Airlterclogged Clean or replace
Material leaking Nozzle loose Tighten
Nozzle worn Replace
Nozzle seal worn Replace
Material build-up on air
cap and nozzle
Clean
Atomization is too
coarse
Viscosity of material too
high
Thin
Material volume too large Decrease pressure
control dial setting (-)
Nozzle clogged Clean
Airlterclogged Clean or replace
Pattern runs or sags Applying too much
material
Adjust pressure
control dial or increase
movement of spray gun
Too much overspray Gun too far from spray
object
Reduce distance
Too much material applied Decrease pressure
control dial setting (-)
Pattern is very light
and splotchy
Moving the spray gun
too fast
Adjust pressure control
dial or decrease
movement of spray gun
Motor brushes binding in
brush holders.
Clean brush holders.
Remove carbon dust by
using compressed air to
blow out brush dust
Spluttering paint Air bubbles in the return
pipe
Complete bleeding
operation to remove air
bubbles
Inlet hose not
sucking up water
when cleaning the
unit
Lack of pressure Complete the bleeding
operation to reprime
the unit
Pressure Release Procedure
1. Turn trigger safety lock on.
3. Turn off pump and then put pressure release lever into prime position.
Working Position
Prime Position
VVolts Hz Hertz
~ Alternating current l/min Liters per minute
psi Pounds per square inch
Warning Read instruction manual
Wear eye, ear and respiratory protection
Double insulated Regulator compliance mark
MPa Megapascals
Caution: Be sure to follow the pressure release procedure when shutting
the airless sprayer down for any purpose, including cleaning or adjusting.
2. Adjust the pressure control dial to
cleaning setting.
4. Squeeze trigger to release any remaining pressure in gun.
Spray Gun SPASG6000-127
Filter (inlet hose) SPASG6000-031
High Pressure Hose SPASG6000-128
Filter (spray gun) SPASG6000-12709
Spray Tip SPASG6000-12738
Spray Guard Assembly SPASG6000-12741A
Tip Guard Seal SPASG6000-12737A
Bleeder Valve Assembly SPASG6000-010A
Pressure Relief Valve Assembly SPASG6000-019A
Pump Column Assembly SPASG6000-060A

SPARE PARTS Tool: 650W Airless Paint Sprayer
Model No. ASG-6000
Item
No. Description Part No.
How To Order
10A
19A
31
33A
60A
127
128
Bleed Valve Assembly
Pressure Relief Valve Ass.
Filter Assembly
Inlet/ Return Hose Assembly
Pump Column Assembly
Spray Gun
High Pressure Hose
SPASG6000-010A
SPASG6000-019A
SPASG6000-031
SPASG6000-033A
SPASG6000-060A
SPASG6000-127
SPASG6000-128
Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you
have any further questions, please contact Ozito Customer Service on:
Australia: 1800 069 486
New Zealand: 0508 069 486
[email protected]
The following is a list of spare parts carried by Ozito.
Please contact Customer Service for any parts not
listed.
Accessories
129
128
127
126
124
123
121
122
120
119
118
117
116
116
115
115
114
113
112
110
109
108
107
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105
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86
85 84 83 82 81
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77 76 75 74 73 72
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58
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52
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50
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1918
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
3
7
98
111
111
111
125
Item No. Description Part No.
12709
12709A
12709B
12737A
12738
12741A
Filter 3 Pack (100 Mesh)
Filter 3 Pack (50 Mesh)
Filter 3 Pack (150 Mesh)
Tip Guard Seal Assembly
Spray Tip Assembly
Spray Guard Assembly
SPASG6000-12709
SPASG6000-12709A
SPASG6000-12709B
SPASG6000-12737A
SPASG6000-12738
SPASG6000-12741A
1
2
3
4
5
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7
8
9
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35363738394041
1242

WARNING!
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessorycontactinga“live”wiremaymakeexposedmetalpartsofthepowertool
“live“ and could give the operator an electric shock.
This appliance is not intended for use by persons (including children) with reduced
physical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Recommendations for the use of a residual current device with a rated residual
current of 30mA or less.
WARNING!
NEVER under any circumstances aim the nozzle at another person or animal.
•Intheeventofaninjuryoccurring,seekmedicaladviceimmediately.
•Thespraygunmustnotbeusedforsprayingammablepaintsandsolventswitha
 ashpointoflessthan21ºC.
•Alwaysensurethereisadequateventilationwhenspraying.
•Theuseofearprotectionisrecommended.
•Eyeprotectionisrecommendedtokeephazardousvapoursandliquidsoutofeyes.
•Alwayswearafacemaskwhenspraying.
•Alwaysreadthepaintmanufacturersthinninginstructionsbeforeusing.
•Alwayskeepthespraybasketnozzleinplaceduringuse.Neverallowthesprayto
come in direct contact with the skin.
WARNING!
DANGER! Never immerse the spray gun in liquid. This could lead to electric shock,
personal injury and material damage.
•Thespraygunmustnotbecleanedbyusingammableliquidswithaashpointof
 lessthan21ºC.
NEVER spray near a naked ame, including an appliance pilot light.
NEVER smoke whilst spraying.
NEVER allow children to operate or play with the spray gun.
•Beforecleaning,alwaysdisconnecttheappliancefromthemainssupply.
•Alwaysdisconnectfrommainssupplywhenrellingthepaintpot.
•Aftereveryuseensureyoucleanyourspraygunthoroughly.
NEVER use the spray gun outside when it is raining.
WARNING!
The ASG-6000 Airless Spray Gun operates at very high pressure. For safe
operation the following must be observed at all times.
•Donotpointthespraygunatyourselforanyotherperson.Injuryfrompenetration
to the skin and paint solvents being injected into the body can result.
•Alwayscheckforleaksandcorrectoperationbeforeuse.Neveroperatethespray
gun if there are any leaks or faults. Faults or leaks can cause injury.
•Releasethepressurewhennotinuse.Pressurecanremainintheunitandhose
when switched off.
Injury where paint or solvent injection into the skin or body occurs can be very
serious. Always seek professional medical help and advise the paints or solvents
used.
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 60335.1;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Alwaysuseanapprovedextensionleadsuitableforthepowerinputofthistool.Beforeuse,inspectthe
extensionleadforsignsofdamage,wearandageing.Replacetheextensionleadifdamagedordefective.
Whenusinganextensionleadonareel,alwaysunwindtheleadcompletely.Useofanextensionleadnot
suitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskofreandelectric
shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.Unmodiedplugsandmatching
outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carryingpowertoolswithyourngeron
the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
powertoolinunexpectedsituations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer,
itsserviceagentorsimilarlyqualiedpersonsinordertoavoidahazard.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
AIRLESS SPRAY GUN SAFETY WARNINGS

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will
be replaced in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example:
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
0712