Ozito ABK-PRO User manual

AIR BRUSH
KIT
6ml/min
INSTRUCTION MANUAL
SPECIFICATIONS
Operating Air Pressure: 15-30psi (1-2Bar)
Nozzle Size: ø0.5mm
Spray Width: 10mm
Flow Rate: 6ml/min
Feed Type: Suction
Paint Pot Size: 22ml
Air Inlet: 1/8” BSP
WHAT’S IN THE BOX
Air Brush
Paint Pots
Air Hose
Connection Hood
Dropper
ozito.com.au
ABK-PRO

1 Paint Outlet
2 Variable Trigger
3 Air Inlet
4 Paint Regulator Dial
5 Paint Inlet
6 Paint Pot
AIRBRUSH
KNOW YOUR PRODUCT
1 2 3
4 5 6
7 8 9 10
1. ASSEMBLY
SETUP & PREPARATION
The kit comes with 2 paint pots, one with a standard lid for
storage and one with the airbrush connection lid.
2 Push the outlet of the paint
pot lid into the airbrush
paint inlet tightly.
1 Screw the airbrush
connection lid to the paint
pot.
1 Wrap the threaded male
air inlet of the airbrush
and connection hood with
teon tape in a clockwise
direction.
The airbrush can be connected to either an air compressor
rated at the operating pressure or a compressed air can using
the connection hood.
3 Screw the connection hood
onto the compressed air
can until nger tight.
2 Screw the 1/8” bsp female
end of the air hose onto the
airbrush and connection
hood.
Installing the Paint Pot
Attaching to a Compressed Air Can
WARNING! ENSURE THE TOOL IS DISCONNECTED FROM
THE AIR SUPPLY BEFORE PERFORMING ANY OF THE
FOLLOWING OPERATIONS.
7 Paint Pots
8 1.5m Air Hose
9 Connection Adaptor
10 Connection Hood
ACCESSORIES
Attaching to Air

2. ASSEMBLY cont.
OPERATION
3. PREPARATION
The paint pot has a vent hole
to allow air to escape which
enables uid to ow into the
airbrush.
Ensure it is clean and not
blocked.
1 Wrap the threaded male air
inlet of the airbrush and the
connection adaptor with
teon tape in a clockwise
direction.
5 Connect to the air compressor by pull back the sleeve on air
compressor hose tting, insert the male plug & release sleeve
on air compressor hose tting.
1 Before mixing any paint
or thinners work out how
much of each substance is
needed.
3 Squeeze the end of
the dropper to drop the
material into a mixing pot.
Repeat this process for the
remaining paint or reducer.
The airbrush kit comes with a dropper to help measure the
paint and reducer mixtures to obtain the desired colour or
viscocity.
Follow the manufacturers guide for thinning and mixing
ratios which should be labelled on the paint container.
2 Squeeze the end of the
dropper and insert into the
material container. Release
the pressure on the end to
suck the required amount
into the dropper.
Paint Pot Vent Hole
Attaching to an Air Compressor
Mixing and Thinning
NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT
THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE
ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.
IMPORTANT! THE AIRBRUSH CANNOT BE USED WITH
MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES,
CAUSTIC OR ALKALINE SUBSTANCES.
PAINT
REDUCER
2 Screw one of the air hose
ends onto the male air inlet
of the airbrush.
3 Screw the other end of
the air hose onto the
connection adaptor.
4 You can now screw a male
plug air tting into the
connection adaptor.
To connect to an air compressor, you will need to have a 1/4”
BSP male plug in your air tting style of choice (nitto, ryco,
jamec, etc.). The connection adaptor included with this kit
enables you to connect 1/4”BSP ttings to the 1/8” air hose.

4. ADJUSTING THE AIRBRUSH
ABK-PRO
1 Press the variable trigger
to start spraying.
Note: The further the variable trigger is pressed, the more uid
will ow through the air brush.
1 Fully tighten the paint
regulator dial.
1 Fully tighten the air
regulator dial.
Distance from the Workpiece:
Positioning the airbrush close to
the workpiece, will produce a small
dense pattern.
Positioning the airbrush far from the
workpiece, will produce a wide faint
pattern.
Angle to the Workpiece:
Angling the airbrush to the
workpiece will produce an
elongated pattern that will grown
wider.
The paint regulator dial is a stop that limits the amount of paint
being drawn from the paint pot and can therefore limit the
amount of paint being sprayed.
When using the connection hood, the air can be regulated to
the desired air pressure using the regulator dial on the top of the
connection hood. The correct air pressure will produce an even
spray pattern with little to no splatter.
Airbrushing has a range of techniques to obtain different effects.
Below are some basic effects that can be obtained through the
motion of the airbrush and distance from the work piece.
2 Release the variable
trigger to stop spraying.
2 Slightly loosen the paint
regulator dial, then test
setting on a scrap piece of
material.
2 Slightly loosen the air
regulator dial, then test
setting on a scrap piece of
material.
Variable Trigger
Paint Regulator Dial
Regulating the Air
Airbrushing Technique
3 Repeat step 2 until desired uid output is reached.
3 Repeat step 2 until desired uid output is reached.
IT IS CRUCIAL TO CLEAN THE AIRBRUSH AFTER EACH
USE. Please refer to the cleaning procedure.

• Keep the the airbrush clean at all times. If possible, prevent foreign matter from
entering the internals.
• If the body of the airbrush requires cleaning, never immerse any part of the
airbrush into a liquid.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the airbrush by an unauthorised person or by mishandling
of the airbrush.
CLEANING PROCEDURE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLE SHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your local
council authority for recycling advice.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Problem Cause Remedy
Little or no material
ow
Nozzle clogged
Fluid regulator too limited
Paint pot vent hole blocked
Paint too thick
Clean
Unscrew paint regulator
Clean
Thin material
Spray pattern is
heavy in the middle
Nozzle clogged
Not enough atomizing pressure
Clean
Unscrew the air regulator
Spray pattern is too
wide and misty
Too much atomizing pressure Screw in the air regulator
or decrease air pressure at
the supply
Spray jet pulsates Material in paint pot running out
Nozzle clogged
Material too thick
Rell
Clean or replace
Thin material
Pattern runs or sags Applying to much material Decrease uid regulator or
increase movement speed
Too much overspray Gun too far from spray object
Too much material applied
Reduce distance
Decrease uid regulator
Pattern is very light
and splotchy
Moving the airbrush to fast Decrease uid regulator or
decrease movement speed
NOTE: After each use it is essential that the airbrush is cleaned
thoroughly. Failure to do so will likely cause blockages which
will prevent the tool from working.
FAILURE TO CLEAN THE TOOL WILL VOID THE WARRANTY.
1 Empty the paint pot of
remaining material.
2 Fill paint pot with appropriate
cleaning solution.
3 Connect the airbrush to
the air supply then spray
solution onto a scrap piece of
carboard.
4 Repeat steps 2-3 until the
cleaning solution runs clear
from gun.
5 Disconnect the airsupply. Remove the paint pot and rinse.
Warning Read instruction
manual
Wear eye protection
and breathing mask
Cubic feet per minute
Wear ear protection
Millilitres per minute
ml/min cfm
MAINTENANCE

AIRBRUSH SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
d. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
e. Check the maximum pressure rating of any tools or accessories that you intend using with the
compressor. The output pressure of the air from the compressor must be regulated so that it never exceeds
the rated pressure of the tool or accessory.
f. Always wear safety goggles or glasses when using the air compressor. Never point the nozzle of an
accessory towards any part of your body or towards another person.
g. Drain the moisture from the tank daily. It will help prevent corrosion.
h. Use safety equipment including safety goggles or shield, ear protection, breathing or respirator mask and
protective clothing.
i. The tool must be used only for its prescribed purpose. Any use other than those mentioned in this Manual
will be considered a case of misuse. The user and not the manufacturer shall be liable for any damage or
injury resulting from such cases of misuse.
WARNING! In the event that an air line is cut or broken, the air supply must be turned off at the
compressor. A broken air line which is not supported is extremely dangerous and can whip around
very quickly, both with the capability of striking people, and blowing foreign particles into the air.
• Do not attempt to catch the air line but immediately keep bystanders well clear and turn off the air supply to
the hose, turn off the compressor at the On / Off button, and then remove the hose from the compressor.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given the supervision or
instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
GENERAL AIR TOOL SAFETY WARNINGS
WARNING!
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning use of
the appliance by a person responsible for their safety.
Using an Extension Hose
Always use an approved extension hose suitable for the air input of this tool. Before
use, inspect the hose for signs of damage, wear and ageing. Replace the extension
hose if damaged or defective.
When using a hose on a reel, always unwind the lead completely.
It is recommended that the hose is a maximum of 25m in length.
NEVER under any circumstances aim the nozzle at another person or animal.
• In the event of an injury occurring, seek medical advice immediately.
• The airbrush must not be used for spraying ammable paints and solvents with a
ash point of less than 21ºC.
• Always ensure there is adequate ventilation when spraying.
• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
• Always wear a face mask when spraying.
• Always read the paint manufacturers thinning instructions before using.
• Always keep the spray nozzle in place during use. Never allow the spray to come in
direct contact with the skin.
• Never immerse the airbrush in liquid.
• The airbrush must not be cleaned by using ammable liquids with a ash point of
less than 21ºC.
NEVER spray near a naked ame, including an appliance pilot light.
NEVER smoke whilst spraying.
NEVER allow children to operate or play with the airbrush.
• Before cleaning, always disconnect the appliance from the air supply.
• Always disconnect from air supply when relling the paint pot.
• After every use ensure you clean your airbrush thoroughly.
NEVER use the airbrush outside when it is raining.

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
1114
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes
consumable parts.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.