Ozito SGP-300 User manual

1
SPRAY
GUN
400W
INSTRUCTION MANUAL
SPECIFICATIONS
Voltage: 230-240V ~ 50Hz
Power: 400W
Max. Flow Rate: 450ml/min
Viscosity: 20 - 80 secsonds
Less than 30 DIN-S
Pot Capacity: 800ml
Nozzle: ø2.5mm
Weight (tool only): 1.5kg
STANDARD EQUIPMENT
Spray Gun
Cleaning Needle
Viscosity Cup
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
ozito.com.au
SGP-300
1219
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be replaced in accordance
with the terms of this warranty. Warranty excludes consumable
parts, for example: viscosity cup, cleaning needle, nozzle, filter,
paint pot.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other than
that specified on the tool.
• If the tool shows signs of damage or defects caused by or
resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.

1
ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
1 Air Cap
2 Nozzle
3 On/O󰀨Trigger
4 Paint Pot
5 SprayRegulatorDial
6 Soft Grip Handle
7 Quick Release Dial
8 Airlter
SPRAY GUN
KNOW YOUR PRODUCT
1 2 3 4 5 6 7
9
8
10
1. ASSEMBLY
9 Viscosity Cup
10CleaningNeedle
ACCESSORIES
SETUP & PREPARATION
1 Turn the quick release knobs on both sides of the body to
the unlock position.
Note: Ensurethepaintheadandspraygunbodyarealigned
correctlyforpropertting
1 Whensprayinghorizontal
or low objects turn the
suction tube to the front.
3 Turn the quick release
knobs on both sides to
the lock position to secure
paint head
2 Insert the paint head fully
intothegunbody.
2 Whensprayingoverhead
objects turn the suction
tube to the back.
Inserting the Paint Head
Aligning the Suction Tube
WARNING! ENSURE THE TOOL IS DISCONNECTED
FROM THE POWER SUPPLY BEFORE PERFORMING
ANY OF THE FOLLOWING OPERATIONS.

1
3. CONTROLS
OPERATION
2. PREPARATION
1 Beforepouringanypaint
or thinners work out how
much of each substance is
needed.
1 Submergetheviscosity
cupintothematerialtoll.
3 Timehowlongittakestoemptythecup.Thisisreferredto
as DIN seconds.
Thinningisparticularlyimportantwhenspraying.Mostpaints
are supplied ready for brush application and need to be diluted
su󰀩cientlyforsprayingpurposes.
Follow the manufacturers guide for thinning ratios which
should be labelled on the paint container.
Itisvitaltodeterminetheviscosityofthecoatingmaterialto
seeifitissuitabletobeusedinthespraygun.
2 Pour the required paint
andthinnersusingalter
intoamixingcupandmix
thoroughly.
2 Raise the cup out of the
materialandstarttiming.
4 If the material is above 30 DIN-S the material will need to be
thinned more and retested.
Thinning
Determining Viscosity
1 Squeezetheon/o󰀨trigger
tostartspraying.
1 Squeezethetrigger
whileaimingatapieceof
cardboard or scrap.
1 Removetheltercover
withaatscrewdriver.
3 Cliptheinnercoverandltercoverbackontothespraygun.
Theregulatordialisastopthatlimitsthedistancethetrigger
canbepressed.Thisresultsinlessmaterialbeingsprayed.
Filters can be purchased in packs of 2 (p/n: SPSPG300-03) and are
availablefromtheSpecialOrdersDeskatanyBunningsWarehouse.
2 Releasetheon/o󰀨trigger
tostopspraying.
2 Rotatetheregulatordial
to the required position for
optimal results.
2 Wash or replace the dirty
lterandplaceinsidethe
inner cover.
On/O󰀨 Trigger
Spray Regulator Dial
Replacing Air Filter
PAINT
THINNERS
PAINT
THINNERS
WARNING! FOR BEST RESULTS, PAY PARTICULAR
ATTENTION TO SURFACE PREPARATION & PAINT
THINNING. ENSURE ALL SURFACES ARE FREE OF
DUST, DIRT & GREASE.
WARNING! THE SPRAY GUN CANNOT BE USED
WITH MATERIALS CONTAINING ABRASIVE
SUBSTANCES, GLAZES, DISPERSION PAINTS,
CAUSTIC & ALKALINE SUBSTANCES OR TEXTURED
COATINGS.
WARNING! NEVER OPERATE THE SPRAY GUN
WITHOUT A FILTER. DIRT COULD BE SUCKED IN
AND DAMAGE THE OPERATION OF THE UNIT.
WARNING! THE TOOL IS RECOMMENDED FOR
USE WITH A RESIDUAL CURRENT DEVICE WITH A
RATED CURRENT OF 30mA OR LESS.

1
4. ADJUSTING THE SPRAY GUN 5. HOW TO SPRAY
SGP-300
1 For vertical surfaces use a
horizontal fan. This is done
byrotatingtheaircapinto
the position shown to the
right.
2 For horizontal surfaces use
a vertical fan. This is done
byrotatingtheaircapinto
the position shown to the
right.
3 Forcorners,edgesand
other hard to access
places use a round fan.
Thisisdonebyrotating
the air cap into the position
showntotheright.
Tochangespraypatternssimplyloosentheaircapandrotateto
thedesiredposition.Ensurethattheaircapistightenedagain
to secure in place.
Choosing Spray Patterns Spraying Technique
Thesprayingresultdependsconsiderablyonhowwell
preparedthesurfaceisforpainting.Carefullycompleteproper
surfacepreparationaccordingtothepaintmanufacturer’s
instructions.
1.Keepthespraygunperpendiculartothesurface.
2.Movethegunwiththeentirearm,notbyexingthewrist.
Thiswillkeepthespraygunatrightanglestothesurface,
keepingthepatterneven.
3.Startthestrokebeforetheedgeoftheareabeingsprayed.
Beginthemovementandthensqueezethetrigger.
4.Movethespraygunalongthesurfaceatasteadypaceand
thenreleasethetriggeroncepasttheoppositeedgeofthe
areabeingsprayed.
5. Overlap each stroke to
ensureevencoverage.

•Keeptheventsofthesprayguncleanatalltimes.Ifpossible,preventforeign
matterfromenteringthevents.
•Ifthebodyofthespraygunrequirescleaning,donotusesolventsbutamoist
softclothonly.Neverletanyliquidgetinsidethegunbody;neverimmerseany
partofthespraygunintoaliquid.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the tool by an unauthorised person or by mishandling of
the spray gun.
MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLE SHOOTING
Powertoolsthatarenolongerusableshouldnotbedisposedof
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
forrecyclingadvice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Pleaserecyclepackagingwherefacilitiesexist.Checkwithyour
localcouncilauthorityforrecyclingadvice.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Problem Cause Remedy
Little or no material
ow
Nozzle/Suctiontubeclogged
Sprayregulatordialtolow
Suction tube loose
No pressure build up in paint pot
Airlterclogged
Clean
Increaseregulatordial
Insert
Tightenpaintpot
Clean or replace
Materialleaking Nozzle loose
Nozzle worn
Material build up on air cap and nozzle
Tighten
Replace
Clean
Atomization is too
coarse
Viscosityofmaterialtoohigh
Materialvolumetoolarge
Nozzleclogged
Airlterclogged
Too little pressure build up in container
Thin material
Decreasesprayregulator
dial
Clean
Clean or replace
Tightenpaintpot
Spray jet pulsates Materialinpaintpotrunningout
Airlterclogged
Rell
Clean or replace
Patternrunsorsags Applyingtomuchmaterial Decreasesprayregulator
dial or increase movement
speed
Too much overspray Gun too far from spray object
Too much material applied
Reduce distance
Decreasesprayregulator
dial
Patternisverylight
and splotchy
Movingthesprayguntofast Decreasesprayregulator
dial or decrease movement
speed
VVolts Hz Hertz
~Alternating current WWatts
BAR Pressure rating
Read Instruction manual Warning
Double insulated
Wear eye, breathing,
ear protection
Do not use in raining
/min Revolutions or r
Regulatory Compliance
Mark (RCM)
eciprocation per minute
ºC Degrees Celsius
1 Unscrew the paint pot and return
remainingmaterialintoacontainer.
1 Unscrew the air cap nut to remove
the air cap.
3 Remove and dismantle the suction
tubebyturningclockwise.
5. Takenoteofthe3holesonthesuctiontube.Ifblockedcleanusingthe
providedcleaningneedle.
3 Clean the paint pot and suction
tube with a brush and then screw
thepotbackintothegun.
5 Remove the paint pot and empty
anyremainingsolvent.
Aftereachuseitisessentialthatthesprayguniscleanedthoroughly.Thiswill
preventanyblockagesoccurringandprovidereliableperformancewhenyounext
come to use it.
2 Fill the paint pot with solvent or
water. Note: Only use solvents with
a ash point over 21°C
2 Turn both quick release knobs to
remove the paint head.
4 Dipaclothinsolventorwaterandcleantheaircap,nozzle,gunhousing,rear
of the paint head and suction tube.
6 Priortostoringthespraygun,ensureitiscompletelydry.
4 Plugthegunbackinandspraythe
solvent into a container. Repeat
until clear solvent comes out.
Cleaning
Cleaning Parts
WARNING! ENSURE THE TOOL IS DISCONNECTED
FROM THE POWER SUPPLY BEFORE PERFORMING
ANY OF THE FOLLOWING OPERATIONS.

WARNING! The appliance is not to be used by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction.
Young children should be supervised to ensure that they do not play with the appliance.
Beforeconnectingatooltoapowersource(mainsswitchpowerpointreceptacle,outlet,etc.)besure
thatthevoltagesupplyisthesameasthatspeciedonthenameplateofthetool.Apowersourcewitha
voltagegreaterthanthatspeciedforthetoolcanresultinseriousinjurytotheuser,aswellasdamageto
thetool.Ifindoubt,donotpluginthetool.Usingapowersourcewithavoltagelessthanthenameplate
ratingisharmfultothemotor.
TheASG-7000AirlessSprayGunoperatesatveryhighpressure.Forsafeoperationthefollowingmustbe
observed at all times.
• Donotpointthespraygunatyourselforanyotherperson.Injuryfrompenetrationtotheskinandpaint
solventsbeinginjectedintothebodycanresult.
• Alwayscheckforleaksandcorrectoperationbeforeuse.Neveroperatethespraygunifthereareany
leaks or faults. Faults or leaks can cause injury.
• Releasethepressurewhennotinuse.Pressurecanremainintheunitandhosewhenswitchedo󰀨.
• Alwaysremovetheplugfromthemainssocketbeforemakinganyadjustmentsorperforming
maintenance.
• Recommendations for the use of a residual current device with a rated residual current of 30mA or
less.
• NEVER under any circumstances aim the nozzle at another person or animal. In the event of an injury
occurring,seekmedicaladviceimmediately.
• Thespraygunmustnotbeusedforsprayingammablepaintsandsolventswithaashpointofless
than 21ºC.
• Alwaysensurethereisadequateventilationwhenspraying.
• The use of ear protection is recommended.
• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
• Alwayswearafacemaskwhenspraying.
• Alwaysreadthepaintmanufacturersthinninginstructionsbeforeusing.
• Alwayskeepthespraybasketnozzleinplaceduringuse.Neverallowthespraytocomeindirect
contact with the skin.
• Neverimmersethesprayguninliquid.Thiscouldleadtoelectricshock,personalinjuryandmaterial
damage.
• Thespraygunmustnotbecleanedbyusingammableliquidswithaashpointoflessthan21ºC.
• NEVERspraynearanakedame,includinganappliancepilotlight.
• NEVERsmokewhilstspraying.
• NEVERallowchildrentooperateorplaywiththespraygun.
• Beforecleaning,alwaysdisconnecttheappliancefromthemainssupply.
• Aftereveryuseensureyoucleanyourspraygunthoroughly.
• NEVERusethespraygunoutsidewhenitisraining.
• Injury where paint or solvent injection into the skin or body occurs can be very serious. Always seek
professional medical help and advise the paints or solvents used.
• NEVERusethespraygunwithoutthetriggersafetyguardtted.
• NEVERputyourhandinfrontofthegun.Gloveswillnotprovideprotectionagainstaninjectioninjury.
• ALWAYSlocktheguntrigger,shuttheuidpumpo󰀨andreleaseallpressurebeforeservicing,
cleaningthetipguard,changingtips,orleavingunattended.Pressurewillnotbereleasedbyturning
o󰀨themachine.ThePRIME/SPRAYvalveorpressurebleedvalvemustbeturnedtotheirappropriate
positions to relieve system pressure.
• NEVERuseaspraygunwithoutaworkingtriggerlockandtriggerguardinplace.
• Allaccessoriesmustberatedatorabovethemaximumoperatingpressurerangeofthesprayer.This
includesspraytips,guns,extensions,andhose.
• High-pressurehosesmustbecheckedthoroughlybeforetheyareused.Replaceanydamagedhigh-
pressure hose immediately.
• Neverpullonthehigh-pressurehosetomovethedevice.
• Donottwistthehigh-pressurehose.
• Donotputthehigh-pressurehoseintosolvents.Useonlyawetclothtowipedowntheoutsideofthe
hose.
• Laythehigh-pressurehoseinsuchawayastoensurethatitcannotbetrippedover.
• Followmaterialandsolventmanufacturer’swarningsandinstructions.Befamiliarwiththecoating
material’sSDSsheetandtechnicalinformationtoensuresafeuse.
• Uselowestpossiblepressuretoushequipment.
• Protectiveclothing,glovesandpossiblyskinprotectioncreamarenecessaryfortheprotectionofthe
skin.Observetheregulationsofthemanufacturerconcerningcoatingmaterials,solventsandcleaning
agentsinpreparation,processingandcleaningunits.
• ALWAYSfollowthematerialmanufacturer’sinstructionsforsafehandlingofpaintandsolvents.
• Do not spray on windy days.
• Never leave this equipment unattended. Keep away from children or anyone not familiar with the
operation of airless equipment.
WARNING!Whenusingmains-poweredtools,basicsafetyprecautions,includingthe
following,shouldalwaysbefollowedtoreduceriskofre,electricshock,personalinjuryand
materialdamage.
Readthewholemanualcarefullyandmakesureyouknowhowtoswitchthetoolo󰀨inanemergency,
beforeoperatingthetool.
Save these instructions and other documents supplied with this tool for future reference.
Thechargerhasbeendesignedfor230Vand240Vonly.Alwayscheckthatthepowersupplycorresponds
tothevoltageontheratingplate.
Note: Thesupplyof230Vand240VonOzitotoolsareinterchangeableforAustraliaandNewZealand.
This tools is double insulated; therefore no earth wire is required.
Note: Double insulation does not take the place of normal safety precautions when
operatingthistool.Theinsulationsystemisforaddedprotectionagainstinjuryresultingfroma
possible electrical insulation failure within the tool.
Ifthesupplycordisdamaged,itmustbereplacedbyanelectricianorapowertoolrepairerinorderto
avoid a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extensionleadforsignsofdamage,wearandageing.Replacetheextensionleadifdamagedordefective.
Whenusinganextensionleadonareel,alwaysunwindtheleadcompletely.Useofanextensionlead
notsuitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskofreand
electric shock.
Thepowersupplyforthisproductschargershouldbeprotectedbyaresidualcurrentdevice(ratedat
30mA or less). A residual current device reduces the risk of electric shock.
SPRAY GUN SAFETY WARNINGS
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING! Readallsafetywarningsandallinstructions.Failuretofollowthe
warningsandinstructionsmayresultinelectricshock,reand/orseriousinjury.
Saveallwarningsandinstructionsforfuturereference.Theterm“powertool”inthewarnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Powertoolscreatesparkswhichmayignitethedustorfumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. Thereisanincreasedriskofelectricshockifyourbodyisearthedorgrounded.
c. Do not expose power tools to rain or wet conditions. Waterenteringapowertoolwillincreasethe
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damagedorentangledcordsincrease
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
momentofinattentionwhileoperatingpowertoolsmayresultinseriouspersonalinjury.
b.Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask,non-skidsafetyshoes,hardhat,orhearingprotectionusedforappropriateconditionswillreduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carryingpowertoolswithyour
ngerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attachedtoarotatingpartofthepowertoolmayresultinpersonalinjury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Looseclothes,jewelleryorlonghaircanbecaughtinmovingparts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power
toolwilldothejobbetterandsaferattherateforwhichitwasdesigned.
b. Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that cannot be
controlledwiththeswitchisdangerousandmustberepaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measuresreducetheriskofstartingthepowertoolaccidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Powertoolsaredangerousinthehands
of untrained users.
e. Maintain power tools.Checkformisalignmentorbindingofmovingparts,breakageofpartsandany
otherconditionthatmaya󰀨ectthepowertool’soperation.Ifdamaged,havethepowertoolrepaired
before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean.Properlymaintainedcuttingtoolswithsharpcuttingedgesare
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operationsdi󰀨erentfromthoseintendedcouldresultinahazardoussituation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
graspingsurfacesdonotallowforsafehandlingandcontrolofthetoolinunexpectedsituations.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.