Ozito JSW-4000U User manual

JIGSAW
400W
ORIGINAL INSTRUCTIONS
SPECIFICATIONS
Input Power: 230-240V~50Hz
Motor: 400W
No Load Speed 500-2900spm
Stroke Depth: 18mm
Bevel: +/- 45°
Blade Fitment: Universal T & U Shank
Cutting Capacities: Timber 55mm
Mild Steel 6mm
Plastic 12mm
Weight: 2kg
JSW-4000U
WHAT’S IN THE BOX
Jigsaw
Dust Extraction Adaptor
Hex Key
Blade
ozito-diy.co.uk
WARRANTY
OZITO UK Unit 9 Stadium Court, Wirral International Business Park, Plantation Road, Bromborough, Wirral, CH62 3QG 0616
All of our products undergo strict quality checks to ensure that they reach
you in perfect condition. In the unlikely event that your device develops a
fault, please contact our service department at the address shown on this
guarantee card. You can also contact us by telephone using the customer
service number shown. Please note the following terms under which
guarantee claims can be made:
1. These warranty terms regulate additional warranty services, which the
manufacturer mentioned below promises to buyers of its new products
in addition to their statutory guarantee claims are not affected by this
guarantee. Our guarantee is free of charge to you.
2. The warranty services only covers defects due to material or
manufacturing faults on a product which you have bought from the
manufacturer mentioned below are limited to either the rectication of said
defects on the product or the replacement of the product, whichever we
prefer.
Please note that our devices are not designed for use in commercial, trade
or professional applications. A guarantee contract will not be created if the
device has been used by commercial, trade or industrial business or has
been exposed to similar stresses during the guarantee period.
3. The following are not covered by our guarantee:
- Damage to the device caused by a failure to follow the assembly
instructions or due to incorrect installation, a failure to follow the operating
instructions (for example connecting it to an incorrect mains voltage or
current type) or a failure to follow the maintenance and safety instructions
or by exposing the device to abnormal environmental conditions or by lack
of care and maintenance.
- Damage to the device caused by abuse or incorrect use (for example
overloading the device or the use or unapproved tools or accessories),
ingress of foreign bodies into the device (such as sand, stones or dust,
transport damage), the use of force or damage caused by external forces
(for example by dropping it).
- Damage to the device or parts of the device caused by normal or natural
wear or tear or by normal use of the device.
4. Your Product is guaranteed for a period of 36 months from the original
date of purchase and is intended for DIY (Do It Yourself) use only. Lithium
Ion batteries and chargers are covered by a 12 month warranty. Warranty
excludes consumable parts. Guarantee claims should be submitted
before the end of the guarantee period within two weeks of the defect
being noticed. No guarantee claims will be accepted after the end of the
guarantee period. The original guarantee period remains applicable to the
device even if repairs are carried out or parts are replaced. In such cases,
the work performed or parts tted will not result in an extension of the
guarantee period, and no new guarantee will become active for the work
performed or parts tted. This also applies if an on-site service is used.
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST
RETURN THE PRODUCT TO THE PLACE OF PURCHASE WITH YOUR
REGISTER RECEIPT.
Please refer to the restrictions of this warranty concerning wearing parts,
consumables and missing parts as set out in the service information in
these operating instructions.
CUSTOMER SERVICE HELPLINE
GB: 0151 294 4488
IRL: 1850 882711
Ozito-diy.co.uk

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
KNOW YOUR PRODUCT
1. CHANGING THE BLADE
1. Use hex key to loosen
two blade securing
bolts.
2. Remove the blade.
5. Ensure the shoulder of
the blade sits right at
the bottom of the blade
holder.
3. Insert the replacement
blade into the blade
holder with the teeth
facing forward.
8. Blade
9. Dust Extraction Adaptor
10.Hex Key
ACCESSORIES
1. Guide Roller
2. Variable Speed Dial
3. Adjustable Shoe
4. On/Off Switch
5. Lock On Switch
6. Soft Grip Handle
7. Dust Extraction Adaptor
JIGSAW
SETUP & PREPARATION
6. Ensure the blade is within the groove of the guide roller.
4. Tighten blade securing bolts.
Ensure the tool is disconnected from the power supply before
performing any of the following operations.

2. ADJUSTING SHOE ANGLE 3. ON/OFF SWITCH
1. Loosen the shoe locking
screws.
2. Slide the shoe
backwards.
The angle of the shoe can be adjusted to allow for bevel cuts
between 0 and 45°.
OPERATION
The tool is recommended for use with a residual current
device with a rated residual current of 30mA or less.
3. Tilt the shoe between
0-45°Left or Right.
5. Slide the shoe forwards. 6. Tighten the shoe locking
screws.
7. Check the angle with a protractor by making a cut in a scrap
workpiece.
2. To start cutting squeeze
the variable speed
switch.
3. To stop cutting release
the switch.
5. To lock the jigsaw on,
squeeze the variable
speed switch then the
lock on button.
6. Release the variable
speed switch, then the
lock on button.
7. To unlock the jigsaw,
squeeze and release
the variable speed
switch.
Lock On Switch
Variable Speed Dial
4. For faster speed, rotate speed selection dial clockwise.
For slower speed, rotate dial anti-clockwise.
1. Connect the tool to the mains power supply.
2. Ensure your workpiece securely clamped.

JSW-4000U
4. CUTTING 5. POCKET CUTTING
2. Insert the correct
blade into the blade
holder with the teeth
facing forward.
3. Mark your cutting
line with a pencil.
4. Start the jigsaw. Allow
it to reach maximum
speed.
5. Place the base on to the workpiece and move forward with light
pressure.
A pocket cut is when you need to cut a hole in the middle of a
workpiece
1. Drill a hole in the
workpiece using a
12mm bit.
2. Pass the blade through the hole and begin the cut.
Tip: Use light pressure when making curved cuts.
1. If using a vacuum
or extraction device,
rst t the dust
extraction adaptor
to the jigsaw.

MAINTENANCE
DESCRIPTION OF SYMBOLS
TROUBLESHOOTING
1. After each use, blow air through the tool housing to ensure it is free from all
dust particles that may build up. Build up of dust particles may cause the tool to
overheat and fail.
2. If the enclosure of the tool requires cleaning do not use solvents but a moist
soft cloth only. Never let any liquid get inside the tool; never immerse any part
of the tool into a liquid.
Carbon Brushes
When the carbon brushes wear out, the jigsaw
will spark and/or stop. Discontinue use as soon
as this happens. They should be replaced prior to
recommencing use of the jigsaw. Carbon brushes
are a wearing component of the jigsaw therefore
not covered under warranty. Continuing to use the
jigsaw when carbon brushes need to be replaced
may cause permanent damage to the jigsaw. Carbon
brushes will wear out after many uses but when the carbon brushes need to be
replaced, take the jigsaw to an electrician or a power tool repairer for a quick
and low cost replacement. Always replace both carbon brushes at the same
time.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the jigsaw by an unauthorised person or by mishandling
of the jigsaw.
Excessive sparking visible through the housing air vents
and/or the jigsaw failing to operate
May indicate the carbon brushes have worn out and need to be
replaced. Carbon brushes should only be replaced by a qualied
electrician or power tool repairer.
Cutting Metal
Your jigsaw can be used for cutting light gauge ferrous sheet and non-ferrous
metals such as copper, brass, aluminium, etc. It is advisable when cutting sheet
metal to clamp a backing sheet of soft wood or plywood to the work as this will
enable you to obtain a clean cut without vibration and the possibility of tearing the
metal. Both metal and wood backing are sawn together. Do not force the cutting
blade into the metal as this will reduce the life of the blade and possibly damage
the motor. Cutting thin metal will take longer than cutting even a relatively thick
piece of wood, so do not be tempted to speed up the operation by forcing the
saw. Spread a thin lm of oil along the proposed cutting line before commencing
to saw metal. Always select the right blade for the job.
SPARE PARTS
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse or Homebase store.
For further information, or any parts visit
www.ozito-diy.co.uk or contact Ozito Customer Service:
Great Britain: 0151 294 4488
Ireland: 1850 882711
E-mail: [e-mail]
VVolts Hz Hertz
~Alternating current WWatts
/min Revolutions or
reciprocation per minute
Double insulated Maximum cutting cap
for timber
Warning
Read instruction manual
Wear ear protection
Wear eye protection
Wear face mask
no No load speed

WARNING! The tool is recommended for use with a residual current device with a
rated residual current of 30mA or less.
1. Hold power tool by insulated gripping surfaces when performing an operation where the
cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a
“live” wire may make exposed metal parts of the power tool “live” and could give the operator an
electric shock.
2. Remove all nails in the work piece before the jigsaw. Cutting nails may damage your tool.
3. Do not cut hollow pipe with the jigsaw
4. Do not cut material thicker or of a wider diameter than the specied limits.
5. Always allow enough clearance underneath the work piece to ensure the blade does not touch
the oor or work bench, etc.
6. Hold the tool at a comfortable distance from your body. Do not over reach to access the work
piece.
7. Do not touch moving parts with your ngers or hand. 8. Do not cut through walls or cavities
without rst checking for hidden electrical wires.
9. Ensure that you have tightened the blade prior to starting the machine. 10. When you have
nished the cut, wait until the saw blade has stopped moving prior to removing it from the work
piece.
11. Do not touch the saw blade immediately after use. Allow time for the blade to cool, as it may
burn you due to the heat generated during sawing.
12. Always check accessories to ensure that they are suitable for the operating speeds of this tool.
13. Incorrect accessories can break apart at high speed and cause serious damage or injury.
JIGSAW SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
Before you connect the equipment to the mains supply make sure that the data on the rating plate are
identical to the mains data.
This tool is double insulated therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of re and electric
shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY

size 445 x 210 mm
Danger! - Read the operating instructions to re-
duce the risk of inquiry
Caution! Wear ear-mus. The impact of noise
can cause damage to hearing.
Caution! Wear a breathing mask. Dust which
is injurious to health can be generated when
working on wood and other materials. Never use
the device to work on any materials containing
asbestos!
Caution! Wear safety goggles. Sparks gene-
rated during working or splinters, chips and dust
emitted by the device can cause loss of sight.
The reprinting or reproduction by any other me-
ans, in whole or in part, of documentation and
papers accompanying products is permitted only
with the express consent of the iSC GmbH.
Subject to technical changes
JSW-4000U
GB Additonal operating & safety instructions Jigsaw
Service information
We have competent service partners in all countries named on the guarantee certicate whose contact
details can also be found on the guarantee certicate. These partners will help you with all service re-
quests such as repairs, spare and wearing part orders or the purchase of consumables.
Please note that the following parts of this product are subject to normal or natural wear and that the
following parts are therefore also required for use as consumables.
Category Example
Wear parts* Carbon brushes, Guide roller
Consumables* Saw blade
Missing parts
* Not necessarily included in the scope of delivery!
In the eect of defects or faults, please register the problem on the internet at www.isc-gmbh.info. Plea-
se ensure that you provide a precise description of the problem and answer the following questions in all
cases:
• Did the equipment work at all or was it defective from the beginning?
• Did you notice anything (symptom or defect) prior to the failure?
• What malfunction does the equipment have in your opinion (main symptom)?
Describe this malfunction.
Yang/Product-ManagementWeichselgartner/General-Manager
- 135 -
explains the following conformity according to EU directives and norms for
the following product
Jigsaw JSW-4000U (Ozito)
2014/29/EU
2005/32/EC_2009/125/EC
2014/35/EU
2006/28/EC
X2014/30/EU
2014/32/EU
2014/53/EC
2014/68/EU
90/396/EC_2009/142/EC
89/686/EC_96/58/EC
X2011/65/EU
X2006/42/EC
Annex IV
Noti ed Body:
Noti ed Body No.:
Reg. No.:
2000/14/EC_2005/88/EC
Annex V
Annex VI
Noise: measured LWA = dB (A); guaranteed LWA = dB (A)
P = KW; L/Ø = cm
Noti ed Body:
2004/26/EC
Emission No.:
Standard references: EN 60745-1; EN 60745-2-11; EN 55014-1;
EN 55014-2; EN 61000-3-2; EN 61000-3-3
Landau/Isar, den 13.06.2016
First CE: 16 Archive-File/Record: NAPR014319
Art.-No.: 44.722.43 I.-No.: 11016 Documents registrar: R. Gehard
Subject to change without notice Wiesenweg 22, D-94405 Landau/Isar
ISC GmbH · Eschenstraße 6 · D-94405 Landau/Isar
Declaration of conrmity

size 445 x 210 mm
Items supplied
Please check that the article is complete as
specied in the scope of delivery. If parts are
missing, please contact our service center or the
sales outlet where you made your purchase at
the latest within 5 working days after purchasing
the product and upon presentation of a valid bill
of purchase. Also, refer to the warranty table in
the service information at the end of the operating
instructions.
• Open the packaging and take out the equip-
ment with care.
• Remove the packaging material and any
packaging and/or transportation braces (if
available).
• Check to see if all items are supplied.
• Inspect the equipment and accessories for
transport damage.
• If possible, please keep the packaging until
the end of the guarantee period.
Danger!
The equipment and packaging material are
not toys. Do not let children play with plastic
bags, foils or small parts. There is a danger of
swallowing or suocating!
Proper use
The jigsaw is designed for sawing wood, metals,
non-ferrous metals and plastics using the approp-
riate saw blade.
The equipment is to be used only for its prescri-
bed purpose. Any other use is deemed to be a
case of misuse. The user / operator and not the
manufacturer will be liable for any damage or inju-
ries of any kind caused as a result of this.
Please note that our equipment has not been de-
signed for use in commercial, trade or industrial
applications. Our warranty will be voided if the
machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
Technical data
Mains voltage: ........................230-240 V ~ 50 Hz
Power consumption: .................................. 400 W
Stroke speed: ..............................500 - 2,900spm
Stroke height: ........................................... 18 mm
Cutting depth, wood: ................................ 55 mm
Cutting depth, plastic: .............................. 12 mm
Cutting depth, iron/Aluminium: ................... 6 mm
Miter cut: ........................ up to 45° (left and right)
Protection class: ...........................................II / &
Sound and vibration
Sound and vibration values were measured in
accordance with EN 60745.
LpA sound pressure level ........................ 86 dB(A)
KpA uncertainty ............................................. 3 dB
LWA sound power level .......................... 97 dB(A)
KWA uncertainty ............................................. 3 dB
Wear ear-mus.
The impact of noise can cause damage to hea-
ring.
Total vibration values (vector sum of three direc-
tions) determined in accordance with EN 60745.
Cutting wood
Vibration emission value ah= 7.06 m/s2
K uncertainty = 1.5 m/s2
Cutting sheet metal
Vibration emission value ah= 5.10 m/s2
K uncertainty = 1.5 m/s2
The specied vibration value was established in
accordance with a standardized testing method. It
may change according to how the electric equip-
ment is used and may exceed the specied value
in exceptional circumstances.
The specied vibration value can be used to
compare the equipment with other electric power
tools.
The specied vibration value can be used for initi-
al assessment of a harmful eect.
Keep the noise emissions and vibrations to a
minimum.
• Only use appliances which are in perfect wor-
king order.
• Service and clean the appliance regularly.
• Adapt your working style to suit the appliance.
• Do not overload the appliance.
• Have the appliance serviced whenever
necessary.
• Switch the appliance off when it is not in use.
• Wear protective gloves.
Caution!
Residual risks
Even if you use this electric power tool in ac-
cordance with instructions, certain residual
risks cannot be rules out. The following ha-
zards may arise in connection with the equip-
ment’s construction and layout:
1. Lung damage if no suitable protective dust
mask is used.
2. Damage to hearing if no suitable ear protecti-
on is used.
3. Health damage caused by hand-arm vibra-
tions if the equipment is used over a pro-
longed period or is not properly guided and
maintained.
For EU countries only
Never place any electric power tools in your
household refuse.
To comply with European Directive 2012/19/EC
concerning old electric and electronic equipment
and its implementation in national laws, old elec-
tric power tools have to be separated from other
waste and disposed of in an environment-friendly
fashion, e.g. by taking to a recycling depot.
Recycling alternative to the return request:
As an alternative to returning the equipment to
the manufacturer, the owner of the electrical
equipment must make sure that the equipment
is properly disposed of if he no longer wants to
keep the equipment.The old equipment can be
returned to a suitable collection point that will
dispose of the equipment in accordance with the
national recycling and waste disposal regulations.
This does not apply to any accessories or aids
without electrical components supplied with the
old equipment.