Pacific energy Fusion Original operating instructions

TESTED and LISTED to CAN/ULC
S627 AND UL 1482
Meets the Environmental Protection
Agency's
July 1990 Particulate Emission
Standards
INSTALLATION
& OPERATION
GUIDE
Design - D
Model
FUSION
PLEASE SAVE THESE INSTRUCTIONS
SAFETY NOTICE
Ifthisstoveisnotproperlyinstalled,
a house fire may result. For your
safety, follow the installation
instructions. Contactlocalbuilding
or fire officials about restrictions
and installation inspection
requirements in you area.
010604-16 FUSION_D1 5055.516

2 FUSION_D1 010604-16
Contents
Safety and Maintenance................................................................................................... 3
Creosote ............................................................................................................................. 4
Formation and Need for Removal ..................................................................................................... 4
Chimney Fires ................................................................................................................................... 4
In Case of a Chimney Fire................................................................................................................. 4
Avoiding a Chimney Fire .................................................................................................................. 4
Stove Dimensions .............................................................................................................. 5
Minimum Clearance to Combustibles ............................................................................ 5
Mobile Home Installation ................................................................................................ 6
Clearances ......................................................................................................................................... 6
Procedure: ......................................................................................................................................... 6
Listed Chimney and Chimney Connector.......................................................................................... 7
Residential Installation .................................................................................................... 8
Clearances ......................................................................................................................................... 8
Chimney and Connector .................................................................................................................... 8
Double-Wall Connector..................................................................................................................... 8
Single-Wall Connector ...................................................................................................................... 8
Procedure .......................................................................................................................................... 8
FloorProtector.................................................................................................................. 9
Combustion Air................................................................................................................. 9
Operation......................................................................................................................... 10
Wood Selection ............................................................................................................................... 10
How to Test Your Wood .................................................................................................................. 10
Lighting for the First Time .............................................................................................................. 10
Lighting a Fire ................................................................................................................................. 10
Normal Operation............................................................................................................................ 10
RestartingAfter Extended or Overnight Burns ............................................................................... 11
More Wood, More Heat .................................................................................................................. 11
Proper Draft..................................................................................................................................... 11
Ash Removal ................................................................................................................................... 11
Disposal of Ashes ............................................................................................................................ 11
Baffle Removal................................................................................................................ 11
Removal .......................................................................................................................................... 11
Optional Blower.............................................................................................................. 12
Blower Instalation ........................................................................................................................... 12
Blower Operation ............................................................................................................................ 12
Appendix A......................................................................................................................13
Troubleshooting .............................................................................................................................. 13
Replacement Parts ........................................................................................................................... 14
Label................................................................................................................................................ 15

010604-16 FUSION_D1 3
PLEASE SAVE THESE INSTRUCTIONS
NOTE: WE STRONGLY RECOMMEND THAT SMOKE DETECTORS BE INSTALLED.
Ifsmokedetectorshavebeenpreviouslyinstalled,youmaynoticethattheyareoperatingmorefrequently.Thismaybeduetocuring
of stove paint or fumes caused by accidentally leaving the fire door open. Do not disconnect the detectors. If necessary, relocate
them to reduce their sensitivity.
SAFETY NOTICE: If this stove is not properly installed, a house fire may result. For your safety, follow the installation
instructions. Contactlocalbuildingorfireofficialsaboutrestrictionsandinstallationinspectionrequirementsinyouarea.
Pleasereadthisentiremanualbeforeyouinstallanduseyournewroomheater. Failuretofollowinstructionsmayresultinproperty
damage, bodily injury, or even death.
Safety and Maintenance
1. Burn wood only, dry and well seasoned. The denser or
heavierthewoodwhendry,thegreateritsheatvalue. This
is why hardwoods are generally preferred. Green or wet
wood will cause a rapid buildup of creosote. If you feel it
is necessary to burn wet or unseasoned wood, do so only
withtheairinletsetopenenoughtomaintainagoodstrong
fire and fairly high chimney temperatures. Do not attempt
to burn overnight using green wood or wet wood. Wet
woodcancauseup to 25%dropinheateroutput,as well as
contributing significantly to creosote buildup.
WARNING:Never usechemicalsor anyother volatile
liquid to start a fire. Do not burn garbage, or flamma-
ble fluids such as gasoline, naptha, or engine oil. We
stronglyrecommendthatsmokedetectorsbeinstalled.
2. Removeashesfrequently. Emberscanrolloutthedoorand
create a fire hazard. Maintain a 1" minimum ash base.
3. If glass becomes darkened through slow burning or poor
wood,itcanreadilybecleanedwithfireplaceglasscleaner
whenstove is cold. Never scrapewithanobjectthat might
scratch the glass. The type and amount of deposit on the
glass is a good indication of the flue pipe and chimney
buildup. A light brown dusty deposit that is easily wiped
off usually indicates good combustion and dry, well-sea-
sonedwoodand thereforerelativelycleanpipesand chim-
ney. On the other hand, a black greasy deposit that is
difficulttoremoveisaresultofwetandgreenwoodandtoo
slow a burning rate. This heavy deposit is building up at
least as quickly in the chimney.
WARNING: ONLY USE MATERIALS SUPPLIED
BY MANUFACTURER WHEN DOING MAINTE-
NANCE OR REPLACEMENTS.
4. DOOR GASKETS - The gasket used by Pacific Energy
(7/8" medium density fiberglass rope) requires only light
pressuretoseal. Thiswillprolong seal life. Itisimportant
thatthedoorsealbemaintainedingoodcondition. Periodi-
callyinspectsealsandreplaceifnecessary. Followinstruc-
tions included in the DR31.WDGKIT kit obtainable from
your nearest Pacific Energy dealer.
5. DOOR GLASS - Do not slam loading door or otherwise
impact glass. When closing door, make sure that no logs
protrude to impact the glass. If the glass gets cracked or
broken, it must be replaced before using the stove.
Replacement glass can be obtained from your dealer. Use
8-13/16" x 15-1/4" x 5 mm. Ceramic glass only. Do not
substitute with any other type.
To remove broken glass, undo the four retaining screws and
remove clamps and frame, noting position for re-assembly.
Removeallparticlesofglass.Becarefulastheyareverysharp.
Installnewglasscompletewithgasket. Replaceframe,clamps
and screws.
CAUTION:
- do not overtighten, tighten screws very carefully
- do not clean glass when hot
- do not use abrasive cleaners on glass
6. The area where boost combustion air enters the firebox
must be kept clear of excessive ash buildup which will
block air flow. This area is at the front of the firebox.
7. Donotstorewood within heaterinstallationclearances,or
withinthespacerequiredforfuelloadingandashremoval.
Keep the area around the heater clean and free of loose
combustibles, furniture, newspapers, etc.
8. If gold door requires cleaning, use mild soap and water
only. Use of abrasive cleaners will void warranty.
9. Establish a routine for the fuel, woodburning and firing
technique. Check daily for creosote buildup until experi-
ence shows how often you need to clean to be safe.
10. Be aware that the hotter the fire, the less creosote is
deposited. Weekly cleaning may be necessary in mild
weather, even though monthly cleaning is usually enough
in the coldest months when burning rates are higher.
11. Instructallmembersofyourfamilyonthesafeoperationof
the heater. Ensure they have enough knowledge of the
entire system if they are expected to operate it. Stress the
section on chimney fires and the importance of following
the steps outlined "In Case of Chimney Fire".

4 FUSION_D1 010604-16
Creosote
Formation and Need for Removal
Whenwoodisburned slowly, it produces tar andotherorganic
vapours, which combine with expelled moisture to form creo-
sote. The creosote vapours condense in the relatively cool
chimneyflueofaslowburningfire. Asaresult,creosoteresidue
accumulates on the flue lining. When ignited, this creosote
makes an extremely hot fire. The chimney connector and
chimney should be inspected periodically (at least once every
twomonths)duringtheheatingseasontodetermineifacreosote
buildup has occurred. If creosote has accumulated (3 mm. or
more),itshouldberemovedtoreducetheriskofachimneyfire.
1. Highest smoke densities occur when a large amount of
woodisaddedtoabedofhotcoalsandtheairinletisclosed.
The heated wood generates smoke, but without ample air,
thesmokecannotburn. Smoke-free,cleanburningrequires
small fuel loads, two or three logs at a time or 1/4 to 1/2 of
fuel load and leaving the air inlet relatively wide open,
especially during the first 10 to 30 minutes after each
loading, when most of the smoke generating reactions are
occurring. After30minutesorso,theairinletcanbeturned
down substantially without excessive smoke generation.
Wood coals create very little creosote-producing smoke.
2. The cooler the surface over which the wood smoke is
passing,themorecreosotewillbecondensed. Wetorgreen
woodcontributessignificantlytocreosote formationasthe
excess moisture that is boiled off cools the fire, making it
difficultforthetarsandgasestoignite,thuscreating dense
smoke and poor combustion. This moisture-laden smoke
cools the chimney, compounding the problem by offering
the smoke the ideal place to condense.
In summary, a certain amount of creosote is inevitable and
must be lived with. Regular inspection and cleaning is the
solution. The use of dry, seasoned wood and ample com-
bustion air will help to minimize the buildup.
Chimney Fires
The result of excessive creosote buildup is a chimney fire.
Chimneyfiresaredangerous.Chimneyinsidetemperaturescan
exceed2000°F. Thiscausesmuchhigherthannormaltempera-
turesinthechimney and on its exterior surfaces. Thus ignition
of nearby or touching combustible material is more likely
during a chimney fire. Proper clearances are critical during
such a fire.
Chimney fires are easy to detect; they usually involve one or
more of the following:
-Flames and sparks shooting out of the top of the chimney
-A roaring sound
-Vibration of the chimney
In Case of a Chimney Fire
1. Prepare to evacuate to ensure everyone's safety. Have a
wellunderstoodplanofactionforevacuation.Haveaplace
outside where everyone is to meet.
2. Close air inlet on stove.
3. Calllocalfiredepartment. Haveafireextinguisherhandy.
Contactyourlocalmunicipalorprovincialfireauthorityfor
further information on how to handle a chimney fire. It is
most important that you have a clearly understood plan on
how to handle a chimney fire.
4. After the chimney fire is out, the chimney must be cleaned
and checked for stress and cracks before starting another
fire. Also check combustibles around the chimney and the
roof.
-Theservicesofacompetentorcertifiedinstaller,(certifiedby
the Wood Energy Technical Training program (WETT) - in
Canada,HearthEducationFoundation(HEARTH)-inU.S.A.,)
are strongly recommended.
Avoiding a Chimney Fire
There are two ways to avoid chimney fires:
1. Do not let creosote build up to apointwhereabigchimney
fire is possible.
2. Donothavefiresintheheaterthatmayignitechimneyfires.
These are hot fires, such as when burning household trash,
cardboard, Christmas tree limbs, or even ordinary fuel
wood; (e.g.. with a full load on a hot bed of coals and with
the air inlet excessively open.)

010604-16 FUSION_D1 5
20" 11 1/2"
17"
17"
26"
15 6 1/2"
28"
30"
22"
9 1/2"
28"
18
13 1/2"
15"
17"
19"
8 1/4"
8 1/4"
4 1/4"
4 1/4"
18
22"
11 1/4"
11 1/4"
25"
22 1/4"
36 1/4"
23 1/2"
26 3/4"
8 3/8"
33 1/2"
Minimum
Clearance to
Combustibles
FIG. #1
Double Wall Connector - Residential
Single Wall Connector - Residential
Alcove: Min. Height 7 1/2'
Max. Depth 4'
Double Wall Connector - Mobile Home
Stove Dimensions

6 FUSION_D1 010604-16
Mobile Home Installation
Procedure:
CAUTION: THE STRUCTURAL INTEGRITY OF THE
MOBILEHOMEFLOOR,WALLANDCEILING/ROOF
MUST BE MAINTAINED.
Note: See "Combustion Air" section onpage 9.
1. Position stove and floor protection with hole for combus-
tion air in accordance with the clearances as stated on the
label and in Figure #1.
2. Mark the position for the hole in the ceiling and roof by
using a string and plumb-bob.
3. Checkthattheintendedlocationwillnotinterferewithfloor
joists, ceiling joists or rafters before proceeding further.
4. Cutaholeintheceilingandrooftosuitthechimneysystem
and frame in the sides. The chimney support is mounted to
the framing.
5. Assemblechimneysectionssothefinishedlengthisresting
on the support and protruding through the roof. Avoid
having joints between ceiling and roof. Install radiation
shield. Assemble flashing and storm collar and be sure to
maintain the vapour barrier at this point. (Seal securely.)
Attach rain cap and check flashing for leaks.
6. Install connector as per manufacturer's instructions.
7. Attach stove to flooring using two 1/4" x 2" or longer lag
screws.
Warning:Undernocircumstancesisthisheatertobeinstalled
inamakeshiftor"temporary"manner.Itmaybefiredonlyafter
the following conditions have been met.
- DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
- DO NOT INSTALL IN A SLEEPING ROOM.
-OutsideairsupplymustbeusedforMobileHomeinstallations
see Figure #2, Page 7.
-Theservicesofacompetentorcertifiedinstaller,(certifiedby
the Wood Energy Technical Training program (WETT) - in
Canada,HearthEducationFoundation(HEARTH)-inU.S.A.,)
are strongly recommended.
Clearances
Thisheatermustbeinstalledwith listeddouble-wallconnector
and compatible chimney system listed on page 7.
Clearances to combustible surfaces and materials are shown
below in Figure #1, page 5 and Figure #2, page 7.
Clearances may be reduced with various heat insulating mate-
rials. Consult local fire codes and authorities for approval.
NOTE: Longer chimney lengths and different pitch flashings
maybeused.Allotherpartslistedmustbe installed(seeFigure
#2,Page7). Installallcomponentsto theconnectororchimney
manufacturer's installation requirements. Consult your chim-
ney supplier for installation advice.

010604-16 FUSION_D1 7
FIG. #2
Chimney
Roof flashing
Storm collar
* 4" diameter air inlet with rodent screen
* If the crawl space is well ventilated it is
not necessary to extend air inlet to outside
Spark arrestor
rain cap
Radiation shield
Chimney Connector
Chimney Support
50 1/2" (1283 mm)
Minimum
Minimum 7' (2.1m.)
Ceiling Height
Attachment to floor for
mobile homes inside base
Non-combustible
floor protector
48"
(1219 mm)
3' (914 mm)
Minimum
Hooded vent or
90 elbow turned down
Thechimneymayincorpo-
rate an offset. To do this
safely, all sections oflisted
connector, offset elbows
and chimney section must
be screwed together by at
least three sheet metal
screws per joint. The
chimney must be suitably
supported by the chimney
manufacturer'slistedoffset
support.
Listed Chimney and Chimney Connector
This appliance, when installed in a Mobile Home, must be installed with:
A. One of the following 6" double-wall connector systems:
1. Security Model DL or DC 5. Metal Fab Model DW
2. Oliver MacLeod Model PV 6. Ameri-Tec Model DBSP
3. Energy Vent 7. Industrial Chimney Model Excel Ultra-Black
4. Selkirk Metalbestos Model DS 8. Simpson Dura-Vent Model DVL
B. As well as one of the following compatible chimney systems - All parts 6":
CANADA ONLY: Security Pro-Jet ICC Selkirk Energy Vent
S2100 H.T.3000 Excel 2100 Sentinal CF Commander 5000
Ceiling support XSF FCS SF CF-CSP CH6LCS
Rafter radiation shield RRS
3' Chimney length XL3 SL3 L3 CF-36SL CH636
2' Chimney length XL2 SL2 L2 CF-24 CH624
Roof flashing XFA RF17 FA CF-FRA CH6TCF
Storm collar XSC SC SC CF-SC CH6SC
Spark arrestor rain cap XCPE RCSA CPE CF-SA,CT CH6RC, SS
USA ONLY: Security Pro-Jet Security Pro-Jet Metalbestos MetalFab Ameritech ICC Simpson Dura-Vent
S2100 H.T.3000 ASHT HT3103 SSII 2100 TEC HS Excel 103HT Dura/Plus Dura Tech
Ceiling support XSF FCS SF FCS T-SFA TGCSP 6PL-CS RDS/SQS SDP-SB SDP-SB
Rafter radiation shield RRS RRS T-JSMH TGRS
3' Chimney length XL3 SL3 L3 SL3 T-36 TG3 HS 36 CL48 SDP-P SDT-P
2' Chimney length XL2 SL2 L2 SL2 T-24 TG2 HS 24 CL24 SDP-P SDT-P
Roof flashing XFA RF17 FA RF T-SFA TGF 8RFFU VF SDP-F SDT-F
Storm collar XSC SC SC SC T-SC TGSC PL-ASCG SC SDP-SC SDT-SC
Spark arrestor rain cap XCPE RCSA CPE RCSA T-CT TGC 6PL-MPC RCS SDP-C SDT-C

8 FUSION_D1 010604-16
Residential Installation
Warning:Undernocircumstancesisthisheatertobeinstalled
inamakeshiftor"temporary"manner.Itmaybefiredonlyafter
the following conditions have been met.
* DONOTATTEMPTTOCONNECTTHISHEATERTO
ANY AIR DISTRIBUTION DUCT.
* The services of competent installer are strongly recom-
mended.
* Outside combustion air or fresh air into the room may be
required in your area, consult local building codes (see
Combustion Air section).
-Theservicesofacompetentorcertifiedinstaller,(certifiedby
the Wood Energy Technical Training program (WETT) - in
Canada,HearthEducationFoundation(HEARTH)-inU.S.A.,)
are strongly recommended.
Clearances
1. This heater may be installed using asingle-wallconnector
(smoke pipe) or listed double-wall connector (see Mobile
Home installation).
2. Clearances to combustible surfaces and materials using
single-wall connector are shown in Figure #1, page 5.
Clearances may be reduced with various heat insulating
materials. Consult local fire codes and authorities for
approval.
3. Alternately, for close clearances, use a listed double-wall
connector. See Figure #1, page 5.
Chimney and Connector
Connect to a listed chimney or a chimney suitable for use with
solid fuel that is lined and in good condition and meets local
buildingcodes.Thechimneyfluesizeshouldbethesameasthe
stove outlet for optimal performance. Reducing or increasing
thefluesizemayadverselyaffectstoveperformance.Chimney
flue exit is to be 3 feet (1 m.) above roof and two feet (0.6 m.)
abovehighestprojectionwithin10feet(3m.).Theinstallation
mustmeetalllocalcodes.Donotconnectthisunittoachimney
flue serving another appliance. Minimum system height is 15
feet (4.6 m.) (measured from base of appliance).
Double-Wall Connector
- Use a listed double-wall connector.
- Installallcomponentstothechimneyconnectormanufac-
turer's installation requirements.
Single-Wall Connector
Smoke pipe must be:
* as short and straight as possible, use six inch diameter, 24
gauge black pipe that is clean and in new condition.
* securedateveryjointandcollar with3sheetmetalscrews.
* installed with the crimped or male ends pointing down.
This will carry any liquid creosote or condensation back
into the stove.
* Thechimneyconnectorshallnotpassthroughanattic,roof
space, closet or similar concealed space, floor, or ceiling.
Where passage through a wall, or partition of combustible
material is desired, the installation shall conform to CAN/
CSA-B365,InstallationCodeforSolid-Fuel-Burning Ap-
pliances and Equipment.
Procedure
1. If a listed chimney and double-wall connector is to be
connected to the stove, install all components to the chim-
ney manufacturer's installation requirements. (Outside
combustion air may be required, consult local building
codes. See Combustion Air section.)
2. If it is desirable to use smoke pipe in conjunction with the
insulated chimney, see step 4.
3. If a roof or ceiling support is used in the installation, you
willfindthechimneymanufacturer'scompleteinstructions
packed with the roof support.
4. To start installing smoke pipe (chimney connector), slip
crimpededgeofthe pipe insidethestovecollar. Useholes
provided in collar to secure pipe with two screws.
5. Installtheremaininglengthsofpipeoneontopoftheother
tothefinishedheightofthechimneyconnectorand secure
to each other.

010604-16 FUSION_D1 9
Canada Only
Floor Protector
The stove may be installed on a combustible floor provided
noncombustible ember protection is used.
This protection must extend as follows:
In Canada: 18" (457 mm) on the firing side and 8" (203 mm)
to the other sides. See Figure #3, below.
Combustion Air
Intake or combustion air can be supplied to the stove in one of
two ways. Consult your local building code or CAN/CSA-
B365, Installation Code for Solid-Fuel-Burning Appliances
and Equipment before proceeding.
1. Outsideairsupply-(Necessaryformobilehomeinstalla-
tion,optionalforresidentialinstallation.) Todrawoutside
airthroughthefloor,leavethe4"knockoutintherearofthe
pedestal in place.
Cut or drill a 4" diameter or larger hole in the floor
anywhereinsidetheperimeterofthepedestalbase. Cover
the hole with a 4" x 4" (100 mm x 100 mm) rodent screen
and staple/nail in place.
This hole must get its air from a ventilated crawl space or
beextendedwithducttotheoutdoors(seeFigure#2,Page
7). The use of outside combustion air for residential
installation requires the unit to be secured to the structure
to prevent dislodging of the air duct. Outside air may also
be ducted from outside through the 4" diameter knockout
hole in the rear of the pedestal enclosure.
Note: Thisunitisnotdesignedtobeoperatedwiththefiring
door open. In addition to the obvious hazard of sparks
landing on combustibles, an open fire door will cause the
heatertodrawairfromthe living space and possiblycause
suffocation.
2. Roomairsupply-Removethe4"plugfromtherearofthe
pedestalenclosure. Thestovewillnowdrawitsairfromthe
room through this opening and into the firebox intake.
Note: The living space around the heater must be well
ventilated with good air circulation. Anything that may
cause a negative pressure can cause gases or fumes to be
pulledintothelivingarea. Duringextremelycoldweather,
and especially when burning at very slow rates, the upper
partsoftheexposedchimneymayiceup,partiallyblocking
the flue gases. If blockage occurs, flue gases may enter
living space.
U.S.A. Only
Non-combustible
floor protector
FIG. #3
FIG. #4
InUSA: 16"(406mm)tothefrontand8"(203mm)tothesides
of the fuel loading door opening. See Figure #4, below. This
protectionisalsorequiredunderthechimneyconnectorand2"
(51 mm) beyond each side.
Minimum Width - 38 1/4"
Minimum Overall Depth - 50 1/2"
Non-combustible
floor protector
Minimum Width - 34"
Minimum Overall Depth - 40 1/2"
8" [203mm]
18" [457mm]
8" [203mm]
8" [203mm]
8" [203mm]
16" [406mm]
8" [203mm]

10 FUSION_D1 010604-16
Operation
CAUTION: Never use gasoline, gasoline type lantern fuel,
kerosene, charcoal lighter fluid or similar liquids to start or
"freshen up" a fire in this heater. Keep all such liquids well
away from the heater while it is in use.
CAUTION: Hotwhile inoperation. Keepchildren, cloth-
ing and furniture away. Contact may cause skin burns.
Your PACIFIC ENERGY heater is designed for maximum
overall efficiency at a moderate firing rate. Overfiring is
hazardous and a waste of fuel. Too slow a burn contributes to
creosote buildup and lowers combustion efficiency.
Wood Selection
This heater is designed to burn natural wood only. Higher
efficiency and lower emissions generally result when burning
air-driedseasonedhardwoods, ascomparedtosoftwoodsorto
green or freshly cut hardwoods.
Wood should be properly air dried (seasoned) for six months
or more. Wet or undried wood will cause the fire to smoulder
and produce large amounts of creosote. Wet wood also pro-
duces very little heat and tends to go out often.
DO NOT BURN :
-Salt water wood * -Treated wood
-Wet or green wood -Coal/charcoal
-Garbage/Plastic * -Solvents
* These materials contain chlorides which will rapidly
destroy metal surfaces and void warranty.
Do not burn anything but wood. Other fuels, eg. charcoal, can
producelargeamountsofcarbonmonoxide,atasteless,odour-
less gas that can kill. Under no circumstances should you
attempt to barbecue in this heater.
How to Test Your Wood
Addalargepiece of woodtothestovewhen it hasagoodlarge
bed of coals. It is dry if it is burning on more than one side
withinoneminute. Itisdamp if itturnsblackandlightswithin
threeminutes. Ifitsizzles,hissesandblackenswithoutigniting
in five minutes it is soaked and should not be burnt.
Lighting for the First Time
Curing of the Paint Finish
To achieve the best finish, the paint on your stove must be
baked on. When burning your stove for the first 2-3 times it is
very important that the room be well ventilated. Open all
windows and doors. Smoke and fumes caused by the curing
process may cause discomfort to some individuals.
Lighting a Fire
WARNING: Never use chemicals or any other volatile
liquid to start a fire.
1. Moveaircontrollevertotheleft-mostposition(maximum
firing rate) and open door.
2. Place crumpled newspaper in the centre of the heater and
criss-cross with several pieces of dry kindling. Add a few
small pieces of dry wood on top.
3. Ignite the paper and close the door.
4. After the fire has established itself, open the door and add
a few small logs. Close door.
5. Begin normal operation after a good coal base exists and
wood has charred.
Normal Operation
1. Set air control to a desired setting. If smoke pours down
across the glass (waterfall effect) this indicates you have
shut the control down too soon or you are using too low a
setting. The wide range control panel makes finding the
desiredsettingforyourapplicationeasy. Aseveryhome's
heating needs vary (ie. insulation, windows, climate, etc.)
the proper setting can only be found by trial and error and
should be noted for future burns.
2. To refuel, adjust air control to high, and give the fire time
to brighten. Open the door slowly, this will prevent
backpuffing.
3. Use wood of different shape, diameter and length (up to
18"). Loadyourwoodendwiseandtry to place the logs so
thattheair can flow between them. Always use dry wood.
4. Do not load fuel toaheightorinsuch a manner that would
be hazardous when opening the door.
5. Forextendedorovernightburns,unsplitlogsarepreferred.
Remember to char the wood completely on maximum
setting before adjusting air control for overnight burn.
WARNING:Always keep loadingdoor closed whenburn-
ing. This heater is not designed for open door burning.
WARNING: Noalterationormodificationofthecombus-
tionaircontrolassemblyis permitted. Anytamperingwill
void warranty and could be very hazardous.
WARNING: Do not use grates or andirons to elevate the
fuel. Burn directly on the fire bricks. Replace broken or
missing bricks. Failure to do so may create a hazardous
condition.

010604-16 FUSION_D1 11
Ash Removal
Caution: Ashesaretoberemovedonlywhentheheateriscold.
Whenever ashes get 3 to 4 inches deep in your firebox, and
when fire has burned down and cooled, remove excess ashes.
Leave an ash bed approximately 1" (25 mm) deep on the
firebox bottom to help maintain a hot charcoal bed.
AshCleanout system: The ash dump handle is located under
the ash lip on the left hand side. To operate ash dump, pull
handle out 1/2" and turn clockwise. This will unlock the ash
dump and allow it to open. Hold handle open while pulling
ashes into the opening. Avoid large embers as these still
containheatvalue. Releasehandleandpushintolock. Ensure
ash dump door is properly engaged. Fill the cavity with the
remaining ash level with the firebox floor. Lift and pull out
ashpananddiscardashesintometalcontainer. Replaceashpan
and ensure it is seated properly.
Donotburnwithashdumpdooropen.Doingsowillcreate
ahazardouscondition. Alwaysleaveabout 1" ofashwhen
cleaning.
Disposal of Ashes
Ashesshouldbeplaced in a metal container with a tightfitting
lid. The closed container of ashes should be placed on a non-
combustiblefloororontheground,wellawayfromallcombus-
tiblematerials,pendingfinaldisposal. Iftheashesaredisposed
of by burial in soil or otherwise locally dispersed, they should
beretainedinclosedcontaineruntilallcindershavethoroughly
cooled. Other waste should not be placed in this container.
Baffle Removal
Chimneyconnectorpipeshouldbedisconnected fromstoveto
clean and inspect. Only if this is not possible should you
remove baffle assembly.
DO NOT OPERATE WITH BAFFLE ASSEMBLY OR
INSULATION REMOVED.
Removal
Remove retaining pin at the back top of the firebox, just under
the baffle. Lift baffle up and pull forward to disconnect from
thesupplytube. Tiltbafflesidewaystodropdownandremove
from firebox. Inspect gasket between baffle and supply tube.
If necessary, replace with gasket #139.5 available from your
Pacific Energy dealer. Re-install baffle assembly in reverse
order. The two side pieces of insulation must be tight against
the siderails.
Restarting After Extended or Overnight
Burns
1. Open door and rake hot embers towards the front of the
heater. Add a couple of dry, split logs on top of embers,
close door.
2. Adjust air control to high (control lever to the left) and in
just a few minutes, logs should begin burning.
3. Afterwoodhascharred,resetaircontroltodesiredsetting.
4. Toachievemaximumfiringrate,setaircontrollevertothe
left-most position. Do not use this setting other than for
starting or preheating fresh fuel loads.
DONOTOVERFIRETHISHEATER: Attemptstoachieve
heat output rates that exceed heater design specifications
canresultinpermanentdamagetotheheaterandchimney.
More Wood, More Heat
Seasoned wood has approximately 7500 BTU's per pound. If
youput10poundsof woodinyourstoveforaneighthourburn
the wood will be producing 9375 BTU's per hour. (7500 BTU
x 10 lbs./8hrs.=9375 BTU's per hr.) If you put 20 lbs of wood
inyourstoveforeighthourburnyouwillget18,750BTU'sper
hr. (7500 BTU x 20lbs./8hr.=18,750 BTU's per hr.). This is
only an example and is based on 100% efficiency. In reality,
your stove should perform in the 70% efficiency range.
Experiencewill give you the rightsettingsforpropercombus-
tion and efficient burning. Remember the correct air inlet
setting is affected by variables such as type of wood, outside
temperature, chimney size and weather conditions. With
practice, you will become proficient in operating your heater
and will obtain the performance for which it was designed.
Proper Draft
1. Draft is the force which moves air from the appliance up
throughthechimney.Theamountofdraftinyourchimney
depends on the length of the chimney, local geography,
nearby obstructions and other factors.
2. Too much draft may cause excessive temperatures in the
appliance. An uncontrollable burn or a glowing red stove
part or chimney indicates excessive draft.
3. Inadequatedraftmaycausebackpuffing intotheroomand
plugging of the chimney. Smoke leaking into the room
through appliance and chimney connector joints indicates
inadequate draft.

12 FUSION_D1 010604-16
Optional Blower
Theoptionalblowerkit(kit#WODC.BLOW)isequippedwith
a three prong power cord and may be installed at any time.
Follow installation instructions supplied with the kit. Route
power supply cord away from heater.
Electrical rating: 115 volts A.C.-1.02 amps.
Fan output rating: 125 CFM
Blower Installation
1. Loosen the 2 screws at the center of the blower.
2. Install the temperature snap-switch assembly onto the
blower by placing the bracket over the screws.
3. Tighten the screws.
4. Ensurethatthetwo wiresareconnectedto thetemperature
snap-switch.
5. Bend over the blower clearance tab and shown in the
picture.
6. Feedthepowercordintothepedestalbaseandoutthrough
the round hole near the bottom.
7. Slide the temperature snap-switch assembly up into the
spacebetweentherearshieldandthefirebox,ensuringthat
the temperature snap-switch contacts the firebox.
8. Installthetwoscrewsthroughtheflangeoftheblowerinto
the rear shield.
9. Plugthepowersupplycordinandcheckbloweroperation.
Power Cord
Clearance
Tab
Temperature
Switch
Blower Operation
Proper blower speed matched with air control setting will
ensurepeakperformancefrom yourstove.Operateasfollows:
- Air control set to low (right-most position), operate
blower speed control on "Low".
- Air control set between low and high, operate blower
speed control at desired setting.
Automatic: To operate the blower automatically, set the
rocker switch on the side of the fan housing to "Auto" and set
the speed control to desired setting. This will allow the fan to
turn on as the stove heats up to operating temperature. It will
also shut the blower off after the fire has gone out and the unit
cooled to below a useful heat output range.
Manual: To manually operate the blower, set the rocker
switch to "Man" and set the speed control to desired setting.
Thiswillbypassthesensingdeviceandallowfullcontrolofthe
blower.
Switching from "Auto" to "Man" or selecting speed may be
done anytime.
FIG. #5
FIG. #6

010604-16 FUSION_D1 13
Troubleshooting
Problem Cause Cure
Glass is Dirty 1.Wood is wet - Use dry wood
2.Turning down air control - Do not turn down until
or damper too soon a) there is a good bed of coals
b) the wood is charred
3.Draft too low - Improper chimney height and / or diameter
- Chimney plugged or restricted, check flue
- Provide outside air for combustion
4. Door gasket leakage - Replace gasket
- Check latch
Excessive Creosote Buildup - See 1,2,3, above.
Low Heat Output 1.Wood is wet - Use dry wood
2.Fire too small - Build a larger fire
3.Draft too low - Chimney plugged or restricted, inspect and clean
Won't Burn Overnight 1.Air control is set too high - Set control lower
2. Not enough wood - Unsplit wood is preferred for overnight burns
3. Draft too high - Excessive chimney height and/or diameter,
see page 11
Stove Won't Burn 1.Combustion air supply blocked - Check outside air supply for obstruction
- Check that room air cover is removed
2.Draft too low - Chimney plugged or restricted, inspect and clean
- Chimney oversized or otherwise unsuitable,
consult Dealer
Appendix A

14 FUSION_D1 010604-16
Replacement Parts
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
1a .......... Side Shield, Left, Mocha ...................FSND.46025MCA
.............. Side Shield, Left, Brushed Nickel ..... FSND.46025BNA
1b .......... Side Shield, Right, Mocha...................FSND.4602MCA
.............. Side Shield, Right, Brushed Nickel..... FSND.4602BNA
2 ............ Top Air Deflector, Mocha ...................FSND.4603MCA
.............. Top Air Deflector, Brushed Nickel ..... FSND.4603BNA
3 ............ Door Catch ................................................. WODC.1461
4 ............ Glass Clamps (4 pc.).................................... DRFS.4633
5 ............ Glass Bar Set (2 pc.) ................................WODC.41405
6 ............ Replacement Glass (c/w Tape) ............. DR31.WGLKIT
7 ............ Door Gasket Kit.................................... DR31.WDGKIT
8 ............ Door Frame.......................................... DRFS.4610WLD
9 ............ Door Frame Overlay, Mocha ............... DRFS.4611MCA
.............. Door Frame Overlay, Brushed Nickel ..DRFS.4611BNA
10 .......... Door Handle Assembly ................................ DRFS.4635
11 .......... Boost Manifold........................................................ 4105
All parts may be ordered from your nearest Pacific Energy dealer.
Contact Pacific Energy for the location of the dealer nearest you.
12a ........ Firebrick - 1 1/2" x 4 1/2" x 1 1/4" (1 pc.) ............... 248
12b ........ Firebrick - 3" x 4 1/2" x 1 1/4" (1 pc.) ..................... 247
12c ........ Firebrick - 4" x 4 1/2" x 1 1/4" (1 pc.) ..................... 246
12d ........ Firebrick - 7 1/4" x 4 1/2" x 1 1/4" (1 pc.) ............... 245
12e ........ Firebrick - 9" x 4 1/2" x 1 1/4" (17 pc.) ............ 5096.99
.............. Firebrick Set ............................................. BRIC.SSERA
13a ........ Brick Rail, Left (Latch Side) .................. SSER.4122001
13b ........ Brick Rail, Right (Hinge Side) ............... SSER.4122101
.............. Replacement Baffle Kit ......................... SSER.DBAKIT
14a ........ Baffle (not sold separately)......................... SSER.DBAF
14b ........ Side Insulation (not sold separately) ............ 5068.732.B
15 .......... Baffle Pin................................................................... 125
16 .......... Baffle Gasket .......................................................... 139.5
17 .......... Flame Shield (c/w Bolt and Nut)................. SSER.4115
18 .......... Air Shutter Assembly ...................................FSND.4631
19 .......... Baffle Air Control Assembly .......................... SSER.214
20 .......... Ash Dump Assembly ..................................WODC.2261
21 .......... Ash Box ........................................................FSND.4615
1b
21
11
1a
2
10
7
8
6
518
4
19
17
3
9
13a 13b
14b
14a
12b
12d
12a
12c 12e
14b
15
16
20

010604-16 FUSION_D1 15
Label
MADE IN CANADA
CERTIFIED FOR CANADA AND U.S.A.
LISTED ROOM HEATER, SOLID FUEL TYPE.
ALSO FOR USE IN MOBILE HOMES
TESTED TO CAN/ULC S627-M93 AND UL 1482-98
MODEL SERIES D: FUSION
260504 5050.7623 FSND-1
A. SIDEWALL TO UNIT 19 in. / 483 mm 15 in. / 381 mm 15 in. / 381 mm 15 in. / 381 mm 17 in. / 432 mm 17 in. / 4.32 mm
B. BACKWALL TO UNIT 13.5 in. / 305 mm <<
<<
<9.5 in. / 241 mm 6.5 in. / 165 mm 6.5 in. / 165 mm 11.5 in. / 292 mm 9.5 in. / 241 mm
C. CORNER TO UNIT 11.25 in. / 286 mm 11.25 in. / 286 mm 4.25 in. / 108 mm 4.25 in. / 108 mm N/A 8.25 in. / 210 mm
D.
SIDEWALL TO CONNECTOR 27 in. / 685 mm 23 in. / 585 mm 22.5 in. / 570 mm 22.5 in. / 570 mm 24.5 in. / 620 mm 24.5 in. / 620 mm
E.
BACKWALL TO CONNECTOR 19 in. / 485 mm <<
<<
<15 in. / 380 mm 11.5 in. / 292 mm 11.5 in. / 292 mm 16.5 in. / 420 mm 14.5 in. / 370 mm
F. CORNER TO CONNECTOR 22 in. / 560 mm 22 in. / 560 mm 14.5 in. / 370 mm 14.5 in. / 370 mm N/A 18.5 in. / 470 mm
DO NOT REMOVE THIS LABEL
• INSTALL AND USE IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS.
• CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS, INSTALLATION PERMIT AND INSPECTION IN
YOUR AREA.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE (USA. ONLY).
• USE 6 INCH / 150MM DIAMETER MINIMUM 24 MSG BLACK OR LISTED CONNECTOR.
• CONNECT TO A LINED MASONRY CHIMNEY SUITABLE FOR USE WITH SOLID FUELS.
• DO NOT OBSTRUCT THE SPACE BENEATH THE HEATER.
• SEE LOCAL BUILDING CODE AND MANUFACTURER'S INSTRUCTIONS FOR PRECAUTIONS REQUIRED WHEN PASSING
A CHIMNEY THROUGH A COMBUSTIBLE WALL OR CEILING.
• DO NOT PASS A CHIMNEY CONNECTOR THROUGH A COMBUSTIBLE WALL OR CEILING.
• MINIMUM CLEARANCE BETWEEN SINGLE WALL CHIMNEY CONNECTOR AND COMBUSTIBLE MATERIALS-18INCHES/
455MM. CLEARANCE MAY BE REDUCED BY THE USE OF LISTED PIPE SHIELDS, WALL PROTECTORS OR OTHER
MEANS APPROVED BY LOCAL BUILDING OR FIRE OFFICIALS.
HORIZONTAL CONNECTOR NOT PERMITTED IN MOBILE HOMES
<<
<<
<AS TESTED - PIPE SHIELD MAY BE REQUIRED BY LOCAL AUTHORITIES.
* COMBUSTIBLE ALCOVE SIZE : DEPTH - 4 FT. / 1.22 M MAXIMUM, HEIGHT 7 1/2 FT. / 2.3 M MINIMUM
COMBUSTIBLE FLOOR MUST BE PROTECTED BY A CONTINUOUS NON-COMBUSTIBLE MATERIAL EXTENDED TO THE
FRONT, SIDES AND BACK AS INDICATED.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
• COMPONENTS REQUIRED FOR MOBILE HOME AND ALCOVE INSTALLATION: OUTSIDE AIR KIT, AND ONE OF THE
FOLLOWING LISTED CONNECTORS: SECURITY MODELS DP OR DC, OLIVER MACLEOD MODEL PV, ENERGY VENT
E VENT, SELKIRK METALBESTOS MODEL DS, METAL FAB MODEL DW, AMERI-TEC MODEL DBSP, INDUSTRIAL
CHIMNEY MODEL EXCEL ULTRA-BLACK, OR SIMPSON DURA-VENT MODEL DVL IN COMBINATION WITH ONE OF THE
FOLLOWING COMPATIBLE CHIMNEY SYSTEMS: APPLIANCE MUST BE INSTALLED WITH PEDESTAL OR LEG KIT
ATTACHED.
IN CANADA - SECURITY MODEL S2100, OLIVER MACLEOD PROJET MODEL HT 3000, SELKIRK SENTINEL MODEL CF,
INDUSTRIAL CHIMNEY MODEL EXCEL 2100.
IN USA - SECURITY MODEL ASHT OR S2100, OLIVER MACLEOD MODEL 3103 OR HT 3000, SELKIRK METALBESTOS
MODEL SS II, METAL FAB MODEL 2100, AMERI-TEC MODEL HS, INDUSTRIAL CHIMNEY MODEL EXCEL 103HT,
SIMPSON DURA-VENT MODEL DURA/PLUS AND DURA TECH.
USE COMPONENTS SPECIFIED IN PACIFIC ENERGY INSTALLATION INSTRUCTIONS.
• OPTIONAL COMPONENTS - WATER COIL (CANADA ONLY), FAN KIT #SSER.BLOW, FAN ELECTRICAL RATING: 115V,
60HZ, 80WATTS. DO NOT ROUTE POWER CORD BENEATH HEATER.
• CAUTION: RISK OF EXCESSIVE TEMPERATURES - KEEP ASH DUMP CLOSED DURING FIRING OF THE HEATER.
• OPERATE ONLY WITH FEED DOOR CLOSED. OPEN TO FEED FIRE ONLY.
• KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS WELL AWAY FROM HEATER.
• REPLACE GLASS ONLY WITH CERAMIC GLASS.
J F M A MJ J ASOND
2004 2005 2006 2007 2008 2009
DATE OF MANUFACTURE
MANUFACTURED BY:
PACIFIC ENERGY FIREPLACE PRODUCTS LTD.
PO. BOX 1060, DUNCAN, BC V9L 3Y2
HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS. SEE NAMEPLATE AND INSTRUCTIONS.
U.S. ENVIRONMENTAL PROTECTION AGENCY
CERTIFIED TO COMPLY WITH
JULY, 1990, PARTICULATE
EMISSION STANDARDS
WH-
WH-
CAUTION
IN CANADA G. 18 INCHES / 455 MM
H. 8 INCHES / 200 MM
I. 8 INCHES / 200 MM
IN U.S.A. G. 16 INCHES / 405 MM
H. 5 INCHES / 127 MM
I. 0 INCHES / 0 MM
*ALCOVE
INSTALLATION
USING
DOUBLEWALL
CONNECTOR
RESIDENTIAL INSTALLATION
USING SINGLE WALL CONNECTOR
MOBILEHOME
INSTALLATION
USING
DOUBLEWALL
CONNECTOR
VERTICAL CONNECTOR HORIZONTAL CONNECTOR VERTICALCONNECTOR HORIZONTALCONNECTOR
RESIDENTIAL CLOSE CLEARANCE
INSTALLATION
USING DOUBLE WALL CONNECTOR
C
F
ADJACENT WALL
E
B
A
SIDE WALL
D
H
SIDE
FRONT
H
SIDE
G
BACK I
HEATER
BACK WALL ADJACENT WALL

PACIFIC ENERGY FIREPLACE PRODUCTS LTD.
2975 Allenby Rd., Duncan, BC V9L 4T8
Phone: [phone]
Web site: http://www.pacificenergy.net