Panasonic EYFR03 Setup guide

Panasonic

•Comparison Between Models……..………………………
•Inputs/Outputs Overview………………………………..…
•Run Screen………………………………………………....…
•Main Menu……………………………………….……….……
•Tools…………………………………………………………...
–Learn/Learn Open
–Replace/Edit/Forget (Unlearn)
•Programming Modes…………………………………….….
–Parameter Mode
–Group Mode
–Job Mode
•History………………………………………………………….
•Events………………………………………………………….
•Qualifier Settings…………………………………………….
•Protocols/Network Settings………………………………..
•Inputs/Outputs……………………………….……………….
•Update Firmware…………………………….……………….
•Check Firmware……………………………..……………….
•Assembly Manager………………………….........…………
–Connecting A PC
•Data Collection……………………………………………….
–Download Data To USB / Configuration To USB
–Upload Configuration From USB
–Create A .CSV File
Table Of Contents
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Page 9
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Page 27

EYFR03 Model Comparison Page 3

EYFR03 Inputs/Outputs Overview
Ethernet Connection (RJ45 Qty. 2)
Ethernet IP, Open Protocol, ToolsNet
(EYFR03A/B) Remote I/O (5 Pin Connector)
(For Future Use)–I/O Module
(Used in EYFR03A/B)
Discrete I/O (24 Pin Connector)
Used to connect directly to the assembly
line or a PLC.
8 Inputs/12 Outputs
(Used in EYFR03A)
OR
AND/
OR Socket
Tray
I/O Module
PLC
PLC
PLC
PC
Page 4

Tool Status Indicator
Unit Lock
Unit Radio Status
Network Status
Reset Batch History Status
Current
configurations
Menu
Access to setting
up the Qualifier
Password - 1011
Parameter Name &
Tool Name
Batch Count
EYFR03 Run Screen
Group View Screen Shot
Page 5

Groups
Select, View and Edit
Groups
Job
Select, View and Edit Jobs
Parameters
Select, View and Edit
Parameters
Qualifier Settings
View and Edit Global
Qualifier Settings
Events
View non-tightening events
such as programming and tool
changes, power ups, etc...
Lock & Exit
Exit and Lock Out Menu /
Returns to Run Screen
Exit
Exit Menu /
Returns to Run Screen
EYFR03 Menu Navigation
Network Settings
View and Edit General,
ACOP, ToolsNet and
EIP Network Settings
Tools
Learn and Edit Tools
Page 6
New
Menu Password
1011

Menu
(Enter)
Password
(1011 Enter)
Tools
(Enter)
Learn Tool
(Starts the learn sequence
for the highlighted tool slot)
Learn Open Tool
(Starts the learn sequence
for the first empty tool slot)
Exit Tool
(Returns to the Main Menu)
1. Remove/Replace
Battery, Pull tool
trigger for 2 seconds
2. Successful Learn -the
screen will
automatically returns
to the tool menu and
the box will turn green
3. To learn additional
tools return to the
Learn step above.
4. Exit (Returns to the
Main Menu)
1. Remove/Replace
Battery, Pull tool
trigger for 2 seconds
2. Successful Learn -the
screen will
automatically returns
to the tool menu and
the box will turn green
3. To learn additional
tools return to the
Learn step above.
4. Exit (Returns to the
Main Menu)
Tools -Learn/Learn Open
Main menu -Tools
Learn Tool Menu
Page 7
*In the case a tool can not be learned to a Qualifier, try these steps.
1. Check to see that the tools model or serial number contains an “R” which states it has a wireless card included.
2. Make sure to follow the directions on the screen –remove & replace battery then pull tool trigger and release.
3. Check the serial number to see if the tool was built on or after 15=2015/01=Jan (Ser# XXXXXXX1501XXXX),
if yes the wireless card may be disabled. To re-enable the wireless card, pull the tools trigger “7” times, each
trigger pull should show a bad fastenings (red light turns on). The tool should learn to the Qualifier.

Menu
(Enter)
Password
(1011 Enter)
Tools
(Enter)
Replace Tool
(Starts the learn sequence
for the highlighted tool slot)
Edit Tool
(Edit the highlighted tool)
Learn Open Tool
(Starts the learn sequence
for the first empty tool slot)
Exit Tool
(Returns to the Main Menu)
1. Remove/Replace
Battery, Pull tool
trigger for 2 seconds
2. Successful Learn -the
screen will
automatically returns
to the tool menu and
the box will turn green
3. To learn additional
tools return to the
Learn step above.
4. Exit (Returns to the
Main Menu)
1. Editable Fields
a. Tool Name
b. Serial Number
c. Last Calibration
d. Next Calibration
e. Last PM
f. Cycles before PM
2. Not Editable Fields
a. Radio Info
b. Cycles
1. Remove/Replace
Battery, Pull tool
trigger for 2 seconds
2. Successful Learn -the
screen will
automatically returns
to the tool menu and
the box will turn green
3. To learn additional
tools return to the
Learn step above.
4. Exit (Returns to the
Main Menu)
Save (Saves changes and
returns to the Tool Menu)
Forget (Removes tool from
Qualifier)
Cancel (Cancels changes and
returns to the Tool Menu)
Tools -Replace/Edit/Forget (Unlearn)
Main menu -Tools
Learn Tool Menu
Page 8

Parameter Mode –Select a single tool, from the learned tools, to run on an application.
•Use -When a single tool is required.
•Not to use -When a group or a sequence is required.
•Reports –Signals batch complete for each tool individually.
Group Mode –Select a group of tools, up to 16 tools, to run in any order or
simultaneously.
•Uses -When a group of tools are required with a group batch complete.
•Not to use -When a sequence is required.
•Reports -Signals batch complete once the group all fasteners are completed for each tool.
Free Run Mode –Each tool can run independently and report an independent batch complete for each tool.
•Uses -When a group of tools are required with individual tool batch complete.
•Not to use -When a sequence is required.
•Reports -Signals batch complete for each tool independently.
Job Mode –Select up to 16 tools and/or a group of tools to run in a sequence.
•Uses –When a specific sequence is required.
•Not to use –When a basic rundown is needed (such as parameter mode).
•Reports –Signals batch complete when all of the tools have completed their individual steps.
EYFR03 Programming Modes Page 9

Menu
(Enter)
Password
(1011 Enter)
Parameters
(Enter)
Select Parameter
(Arrow over to a Parameter to
Create/Edit (Enter))
Edit the
Parameter as
necessary.
Press “Save” and the
Qualifier returns to the
Choose Parameter Screen
Arrow over to the
Parameter to run,
Press “Select”
EYFR03 Create And Run A Parameter
The Run Screen should be
showing and is now ready
to run a Parameter
*When a tool is learned into the
Qualifier, a parameter is
automatically created and the tool
is automatically connected to the
corresponding parameter.
(ie. Tool1=Parameter1,
Tool2=Parameter2, …,
Tool16=Parameter16)
Main menu -Parameters Parameter Edit Screen
Page 10

Menu
(Enter)
Password
(1011 Enter)
Parameters
(Enter)
Select Parameter
(Select the highlighted
parameter to run)
Edit Parameter
(Edit the highlighted
parameter)
Copy Parameter
(Copy the highlighted
parameter to another
location)
Exit Parameter
(Returns to the Main Menu)
1. Editable Fields
a. Parameter Name
b. Batch Count
c. Lock On Batch
d. Time Between Cycles
(Seconds)
e. Time Between
Batches (Seconds)
2. Not Editable Fields
a. Tool Name
Paste (Paste copied
parameter into highlighted
cell (Paste can only be used
on parameters 17-100)
Save (Saves changes and
returns to the parameter
menu)
Delete (Deletes all
information in the parameter
returns to parameter menu)
Cancel (Cancels changes and
returns to the parameter
menu)
Exit (Enter –Returns to the
Main Menu)
Parameter -Select/Edit/Copy
Parameter Edit Screen
Page 11

Menu
(Enter)
Password
(1011 Enter)
Groups
(Enter)
Select Group
(Arrow over to a Group to
Create/Edit (Enter))
Edit the Group
as necessary.
Press “Parameter”
add/edit the tools
attached to the Group
Press “Exit” and the
Qualifier returns to the
Group edit screen
EYFR03 Create And Run A Group
Choose the different
tools to be attached
to the Group
Arrow over to the
Group to run, Press
“Select”
The Run Screen should be
showing and is now ready
to run the Group
Press “Save” and the
Qualifier returns to the
Choose Group Screen
Page 12

Menu (Enter) Password (1011 Enter) Group (Enter)
Select Group
(Select the highlighted group
to run)
Edit Group
(Create and/or Edit the
highlighted group)
Copy Group
(Copy the highlighted group
to another location)
Exit Group
(Returns to the Main Menu)
1. Editable Fields
a. Group Name
b. Lock On Done
1. No
2. Yes
c. Batch Beep On
1. Group
2. Parameter
d. Free Run Mode
1. No
2. Yes
Paste (Paste copied group
into highlighted cell
Exit (Enter –Returns to the
Main Menu)
Group -Select/Edit/Copy
Parameters (Goes to the
parameter selection)
Delete (Deletes all
information in the group
returns to group menu)
Save (Saves changes and
returns to the parameter
menu)
Cancel (Cancels changes and
returns to the group menu)
9-16 (Shows parameter slots
1-8 of the group)
1-8 (Shows parameter slots
1-8 of the group)
Exit (Returns to the group
edit screen)
Group Edit Screen
Page 13

Menu
(Enter)
Password
(1011 Enter)
Jobs
(Enter)
Select Job
(Arrow over to a Job to
Create/Edit (Enter))
Edit the Job as
necessary.
Press “Steps”
add/edit the tools
attached to the Job
Press “Exit” and the
Qualifier returns to the
Job edit screen
EYFR03 Create And Run A Job
Choose the different
Parameters/Groups to
be attached to the Job
Arrow over to the Job
to run, Press “Select”
The Run Screen should be
showing and is now ready
to run the Job
Press “Save” and the
Qualifier returns to the
Choose Job Screen
Page 14

Menu (Enter) Password (1011 Enter) Job (Enter)
Select Job
(Select the highlighted job to
run)
Edit Job
(Edit the highlighted job)
Copy Job
(Copy the highlighted job to
another location)
Exit Job
(Returns to the Main Menu)
1. Editable Fields
a. Job Name
b. Lock On Done
1. No
2. Yes
c. Batch Beep On
1. Job
2. Parameter
2. Not Editable Fields
a. Number of Steps
Paste (Paste copied group
into highlighted cell
Exit (Enter –Returns to the
Main Menu)
Job -Select/Edit/Copy
Steps (Goes to the
parameter and/or group
selection)
Delete (Deletes all
information in the job and
returns to job menu)
Save (Saves the changes and
returns to the job menu)
Cancel (Cancels changes and
returns to the job menu)
Parameter (Allows the
parameter to be the selected
step)
11-20 (Shows steps 11-20) Group (Allows the group to
be the selected step)
Exit (Returns to the group
edit screen)
Job Edit Screen
Page 15

Run Screen History
(Soft Key)
Next
(Steps to the next page of
history)
Exit History
(Returns to the Run Screen)
History -View
Main menu -Events
The History screen shows some
information about the tightenings
stored in unit memory.
More information about the
tightenings is not shown but is
available via the network protocols.
Previous
(Steps back a page of
history)
Page 16

Menu
(Enter)
Password
(1011 Enter)
Events
(Enter)
Next
(Steps to the next page of
events)
Exit Events
(Returns to the Main Menu)
Events -View
Main menu -Events Events Screen
The Events screen shows the
log of non-tightening events
that have occurred.
Page 17

Menu
(Enter)
Password
(1011 Enter)
Qualifier Settings
(Enter)
Edit Setting
(Edit the highlighted setting)
Restore Defaults
(Restores to factory defaults)
Save Settings
(Saves changes made to the
qualifier settings)
Cancel Settings
(Cancels changes made to
the qualifier settings)
Select Items To Reset
1. Editable Fields
a. Tools
b. Parameters
c. Groups
d. Jobs
e. Qualifier Settings
f. Network Settings
g. Tightenings
h. Events
Reset All
(Resets All The Changes)
Cancel
(Cancels changes and returns
to the qualifier settings)
Qualifier Settings – View/Edit
1. Editable Fields
a. Qualifier Name
b. Password
c. XBEE Channel
d. Bar Code Baud Rate
e. Beep On Reject
f. Beep On Batch
g. Beep On Cycle
h. Volume
i. Reject Timeout
j. Batch Timeout
k. Cycle Timeout
l. Require VIN To Run
m. Clear VIN On Batch
n. NOK’s
o. Time
Reset
(Resets only the selected
changes)
Reset All Confirmation Reset All Confirmation
Main menu –Qualifier Settings
Page 18

General –Configure standard network settings (DHCP
Capable)
ACOP (Open Protocol) –Configure ACOP settings
•Use –select parameters/groups/jobs from a remote system (PC).
ToolsNet –Configure ToolsNet settings
•Use –data collection purposes only.
EtherNet/IP –Configure general network settings
•Use –select parameters/groups/jobs, change qualifier settings and
data collection from a remote system (PC or PLC).
EYFR03 Protocol Types Page 19

Discrete I/O (24 Pin Connector)
Used to connect directly to the assembly line or a PLC.
(Applies to EYFR03A)
Inputs (8) –The inputs can be configured to meet the needs of the customer.
•Select Parameter, Group or Job
•Stop Operation
•Suspend Qualifier
•Batch Reset
•Operation Reset
•Clear VIN
•Clear ID
•Bypass VIN
Outputs (12) –The outputs can be configured to meet the needs of the customer.
•Active Parameter, Group or Job
•Tool # Cycle Accept
•Tool # Cycle Reject
•Tool # Batch Complete
•Qualifier Suspended
Remote I/O (5 Pin Connector) (For Future Use)
Used for an expanded I/O Module
(Applies to EYFR03A/B)
EYFR03 Inputs/Outputs Overview
*Assembly Manager Software is required
for the initial setup and for making changes
to the Input and Outputs.
I/O Schematic
*Located in the User Manual or available upon request.
Page 20