Panasonic EYFR02 User manual

Assembly Qualier
Operating Instructions
Model No: EYFR02
IMPORTANT
This manual contains safety information. Read manual completely before first using this product and save this
manual for future use.

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Index
English: Page 3
FUNCTIONAL DESCRIPTION
(A) I/O connector
(B) Beeper
(C) Volume switch
(D) Fastening PASS indicator
(E) Antenna
(F) Fastening FAIL indicator
(G) Mounting holes
(H) Signal strength indicator
(I) Power indicator
(J) Key lock
(K) D-sub 9-pin female inch thread
(L) Power switch
(M) Power plug inlet
(N) Mode switching keys (2)
(O) Power cord
(B)
(I)
(J)
(K)
(A)
(C)
(F)
(E)
(D)
(L)
(O)
(G)
(H) (M)
(M)

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I . INTRODUCTION
Thank you for purchasing the Panasonic Assembly Qualifier. The AQ Wireless can monitor
battery tools. In its simplest form, the AQ Wireless is configured to monitor a tool while it's
running, determine if the fastening process was successful, report the status of the fasten-
ing, and perform counting functions.
How to Use This Manual
• Please read this manual completely before starting to use your AQ Wireless. If this unit is
mishandled a fatal accident, bodily injury, or damage to the AQ Wireless may occur.
• This manual is intended to be a general guide to the operations of the AQ Wireless. If any
additional questions or concerns arise, please contact a Panasonic Electric Works Power
Tools representative.
• Please keep this manual for future reference. It contains important safety information that
you must follow to use the AQ Wireless safety.
WARNING!
• Do not disassemble the unit for repair or modifications. There is a high electrical voltage
inside the unit that could cause electric shock.
• Do not allow any type of liquid to come into contact with any part of the unit.
• Immediately discontinue use of the unit if smoke, an abnormal odor, or an unusual
sound is detected coming from the unit.
• Insert all fittings fully into their mating receptacles. Failure to do so could result in injury.
• Do not fold, bend or apply excessive force to any cable or fitting.
CAUTION!
• This unit accepts an AC input voltage from 90VAC to 264VAC. Trying to operate this unit with a
voltage outside that range may cause damage to the unit.
• Reception reliability may vary with site conditions. Be sure to verify proper Assembly Qualifier
operation, including data reception, before starting work. Panasonic is not responsible for any
damage sustained as a result of reception problems.
• Avoid placing or storing this unit in a location where it may become wet or dust covered.
• Do not place or mount this unit in an unstable area.
Dropping this unit may result in personal injury or damage to the unit.
•
Before performing any maintenance on the unit, make sure to turn it off and remove the power plugs.
• There are no user serviceable parts inside the main enclosure of the unit.
•
Proper operation is not guaranteed in the event that the Assembly Qualifier has been modified in any way.
• Always use this Assembly Qualifier with a Panasonic tool. Proper operation is not guaranteed
when used with non-Panasonic tools.
Always turn the Assembly Qualifier’s power off when not in use.
Getting Ready
Installation requirements
Select SIGNAL STRENGTH on the third menu screen and verify the wireless signal strength.
Install the unit in a location where the signal strength is at least -100 dBm. If you are unable
to get a reading of at least -100 dBm, check for obstructions between the Assembly Qualifier
and the tool. However, temporary interference or other issues may interrupt communications.
Be sure to test the Assembly Qualifier adequately at the site where it is to be used. Using the
4 screw holes, mount the Assembly Qualifier securely so that it will not fall off the wall. The
Assembly Qualifier may cause injury if it falls from the installation location.

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II . BEFORE USING THE ASSEMBLY QUALIFIER
Downloading software
The assembly qualifier is configured (relay output time, frequency, etc.) by
connecting it to a computer. The Device Programmer application is required in
order to do this. If you need to configure the assembly qualifier, the software
can be downloaded from the following URL:
http://●●●●●.●●●
Device Programmer system requirements
Read before use
• You may not be able to use the Device Programmer on some computers, even if they
satisfy the system requirements.
• Depending on the computer being used, actual operation and screen content may
differ from the information presented in this manual.
• The information in this manual is subject to change without notice.
• Unauthorized copying or other reproduction of this manual, in whole or in part, is
prohibited.
• This portion of this manual describing Windows operation uses procedures and
screens for Windows XP.
The Device Programmer application is not compatible with Macintosh
computers. See below for supported operating systems. All illustrations
in this manual are provided for reference purposes only.
Device Programmer system requirements
Supported computers
Windows® 7: IBM® PC/AT compatible computer with Intel® Pentium® III
1 GHz or faster CPU (including compatible CPUs)
Windows Vista®: IBM® PC/AT compatible computer with Intel® Pentium® III
800 MHz or faster CPU (including compatible CPUs)
Windows® XP: IBM® PC/AT compatible computer with Intel® Pentium® III
500 MHz or faster CPU (including compatible CPUs)
Supported operating systems
Pre-installed Japanese language version
Microsoft® Windows® 7 (32-bit) Starter
Microsoft® Windows® 7 (32-bit/64-bit) Home Basic/Home Premium/Professional/
Ultimate
Microsoft® Windows Vista® (32-bit) Home Basic/Home Premium/Business/
Ultimate SP1/SP2
Microsoft® Windows® XP (32-bit) Home Edition/Professional SP2/SP3
Memory
Windows® 7: At least 1 GB (32-bit) or 2 GB (64-bit)
Windows Vista®/Windows® XP: At least 512 MB

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Hard disk
Ultra DMA-100 or better
At least 50 MB of space for installing the software
• When recording to disk, space equal to at least twice the size of the data being
created is required.
• An error may occur during recording if the compression setting is enabled.
Deselect the “Compress contents to save disk space” checkbox in the hard
disk’s “Properties.”
Interface
Serial communications port (COM)
Other
Mouse or equivalent pointing device
Required software
Windows® 7/Windows Vista®: DirectX® 10
Windows® XP: DirectX® 9.0c*
.NET framework 4.0
SQL Server Compact 3.5
Internet Explorer 6.0 or later
Quick Time Player 7.6.5 or later
• The software is not guaranteed to operate properly on all computers that satisfy the
system requirements.
• The software does not support Windows® 3.1, Windows® 95, Windows® 98,
Windows® 98SE, Windows® Me, Windows NT®, or Windows® 2000.
• The software is not guaranteed to operate properly on Windows® XP Media Center
Edition, Tablet PC Edition, Windows Vista® Enterprise or Windows® 7 Enterprise.
• The software is not guaranteed to operate properly on 64-bit versions of Windows®
XP or Windows Vista®.
• The software is not guaranteed to operate properly in Windows® 7 XP mode.
• The software is not guaranteed to operate properly on upgraded operating systems.
• Multi-boot systems are not supported.
• Multi-monitor systems are not supported.
• Only users with system administrator privileges can install or uninstall the software.
• Log in on an administrator account or standard user account before using the
software. The software cannot be used by guest account usernames.
• The software is not guaranteed to operate properly on systems where the language
has been changed using the Windows Vista®/Windows® 7 Ultimate multi-language
user interface (MUI) function.

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• Microsoft and Windows are registered trademarks or trademarks of Microsoft
Corporation in the United States and other countries.
• IBM and PC/AT are registered trademarks of International Business
Machines Corporation.
• Apple, the Apple logo, Macintosh, and MacOS are registered trademarks of
Apple Inc.
• Intel, Pentium, and Celeron are registered trademarks or trademarks of Intel
Corporation in the United States and other countries.
• Screenshots have been used in accordance with Microsoft Corporation
guidelines.
• Other model names, company names, and product names are the
trademarks or registered trademarks of their respective companies.

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Installing the software
● Before installing the software, quit all other open applications.
1. Double-click “Panasonic Device Programmer.zip.”
2. Follow the instructions on the screen to install the software.
● Restart the computer once the installation is complete.
Configuring settings with the software
1. Connect the assembly qualifier to the computer.
• Use an RS-232C straight cable.
Using a serial RS-232C port to
connect the assembly qualifier
Using a USB port to connect the
assembly qualifier
RS-232C straight cable
RS-232C
straight cable USB serial conversion
adapter
2. Turn on the assembly qualifier.
3. Launch the Device Programmer application.
4. Click the “Read Settings” button.
• The software will load the assembly qualifier’s current settings.
5. Configure the settings as desired.
• Enter values and select settings.
EYFR02
Function description Initial
setting
Time during which to invalidate the
next reception (so that cycles are not
counted twice)
0(0 sec)
Fastening PASS signal relay output time
20
(0.2 sec)
Fastening FAIL signal relay output time
20
(0.2 sec)
Sets the beep mode to any of three
options.
1Accept and Reject: Fastening PASS
and fastening FAIL
2Accept only: Fastening PASS only
3Reject only: Fastening FAIL only
Accept and
Reject
Sets the relay output method to either
of two options.
1Latching: Output continuously.
2Momentary: Output for duration
defined by relay output time.
Momentary
Sets the frequency to any of 12 channels. 1
Displays the registered tool ID. 0000
Function description Initial
setting
Time during which to invalidate the
next reception (so that cycles are not
counted twice)
0(0 sec)
Fastening PASS signal relay output time
20
(0.2 sec)
Fastening FAIL signal relay output time
20
(0.2 sec)
Sets the beep mode to any of three
options.
1Accept and Reject: Fastening PASS
and fastening FAIL
2Accept only: Fastening PASS only
3Reject only: Fastening FAIL only
Accept and
Reject
Sets the relay output method to either
of two options.
1Latching: Output continuously.
2Momentary: Output for duration
defined by relay output time.
Momentary
Sets the frequency to any of 12 channels. 1
Displays the registered tool ID. 0000

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• File menu
1Creates a new file.
2Opens a previously created file.
3Saves the current settings.
4Saves the current settings as a new file.
5Opens recently used files.
6Exits the Device Programmer application.
• Product menu
EYFR02
1Selects the assembly qualifier.
(This setting does not need to be changed.)
2Not used
• Tool menu
Configures the port used to connect the assembly
qualifier to the computer.
1Selects the port.
2Sets the baud rate.
Initial setting: 9600

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• About menu
Allows you to check the software’s version.
Installing the assembly qualifier
Installation method
Mount the assembly qualifier securely with screws using the four mounting holes.
NOTE
Before mounting the assembly qualifier, test it where you plan to install it to ensure
that there are no communications issues.
CAUTION
Verify that the assembly qualifier is not affected by other wireless equipment before
mounting it.

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III . OPERATION
Registering the tool with the assembly qualifier
● Preparing the assembly qualifier
1. Connect the power cord to the assembly qualifier.
2. Plug the power cord into a wall outlet.
3. Turn on the assembly qualifier.
All indicators will turn on and off, leaving only the power indicator on.
4. Insert a mode switching key into the key lock and turn to the left.
The power indicator will flash, and the assembly qualifier will enter tool
registration standby mode.
● Preparing the tool to be registered
1. Operate the tool so that all the panel lights are off (if any panel lights are on).
2. Pull the tool’s trigger.
Once the tool has been registered, the assembly qualifier’s fastening PASS
signal will turn on.
3. Turn the assembly qualifier’s mode switching key to the right.
The power indicator will turn on and the assembly qualifier will enter receive
mode, completing the registration process.
CAUTION
The registration procedure should be performed away from other transmitter-
equipped tools. When registering multiple tools, do so one pair at a time. Failure to
do so may cause an unintended tool to be registered with the assembly qualifier.
Indicators
Indicator State
Fastening
PASS indicator
Green Fastening PASS signal received.
Off No fastening PASS signal is being received.
Fastening
FAIL indicator
Red Fastening FAIL signal received.
Off No fastening FAIL signal is being received.
Power indicator
Blue Power on (receive mode)
Off Power off
Flashing blue Tool registration standby mode
Signal strength
indicator
Yellow Strong signal
Orange Medium-strength signal
Red Weak signal
Off No fastening signal is being received.

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Setting the beep volume
Set the beep volume with the volume switch.
Low volume
(Approx. 70 dB)
OFF High volume
(Approx. 85 dB)
NOTE
The beep mode setting is configured while the assembly qualifier is connected to a
computer. See page 7.
Using the software
1. Turn on the assembly qualifier’s power switch.
All indicators will turn on and off, leaving only the power
indicator on.
2. Use the registered tool to perform fastening work.
Status of tool’s fastening
confirmation indicator
Assembly qualifier
indicators
Green Fastening PASS
indicator
Red Fastening FAIL
indicator
Finishing work
Turn off the assembly qualifier’s power switch.
I/O connector
Pin no. Description
1 Reset input pin (input)
2 Reset input pin (common)
3 Relay output pin (common)
4 Relay output pin (fastening PASS)
5 Relay output pin (fastening FAIL)

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5-pin connector schematic and pin out
To connect to the 5-pin connector, you will need:
A commercially available round connector
(manufacturer: Amphenol ; model no.: T3360 001)
System wiring
1. Unplug the assembly qualifier and turn off the power switch.
2. Connect the assembly qualifier to an external device (sequencer, etc.).
Example connection
Assembly qualifier External device
Input Rated: 24V/60mA
Rated input: 24V/60mA
Input Rated: AC250V/5A
Rated output: DC30V/5A
Input Rated: AC250V/5A
Rated output: DC30V/5A
PLC, etc.
Input signal for analyzing output
Relay
Relay
PLC, etc.
CAUTION
Exercise caution not to exceed the rated load as doing so may damage internal circuitry.

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IV . SPECIFICATIONS
Model EYFR02
Rated supply voltage 100/240, 50/60 Hz
Rated supply current 0.12 A
Frequency 2.410 GHz to 2.465 GHz
Recommended communications range 10 m*
No. of connected devices 1
External connection output 5A at AC250V or 5A at DC30V
Operating temperature range –10ºC (14ºF) to 60ºC (140ºF)
Compatible tools EYFLA4AR, EYFLA5AR, EYFLA5QR, EYFLA6JR,
EYFLA6PR, EYFMA1JR, EYFMA1PR
Dimensions 120 mm × 260 mm × 70 mm
Weight 1.1 kg
* Communications range varies with operating environment. The presence of metal walls, people, or
other objects may result in decreased range.
Radio Information:
Indoor/Urban Range 100 ft./30 m
Transmit Power 1 mW (0 dBm)
Receiver Sensitivity -92 dBm (1% B20 packet error)
FCC Part 15.247 OUR-XBEE
Industry Canada 4214A XBEE
FCC Statement:
Contains FCC ID: OUR-XBEE
The enclosed device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions: (i.) this device may not cause harmful interference
and (ii.) this device must accept any interference received, including interference
that may cause undesired operation.
Channel Frequencies:
Channel 1 2.410 GHz
Channel 2 2.415 GHz
Channel 3 2.420 GHz
Channel 4 2.425 GHz
Channel 5 2.430 GHz
Channel 6 2.435 GHz
Channel 7 2.440 GHz
Channel 8 2.445 GHz
Channel 9 2.450 GHz
Channel 10 2.455 GHz
Channel 11 2.460 GHz
Channel 12 2.465 GHz

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MEMO
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MEMO
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PANASONIC CONSUMER ELECTRONICS COMPANY
One Panasonic Way, Secaucus, New Jersey 07094
EN
EY9811FRZ01 H2110 Printed in Japan