Panduit Smartzone U01N11V User manual

InstallationManual
1-20 kVA UninterruptiblePowerSupply,
1-20 kVA ExternalBatteryPack,
MaintenanceBypassSwitch,
BatteryCartridges,

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Contents
Section 1 –Overview............................................................................................................4
Section 2 –Handling (Safety) ..............................................................................................5
Important Safety Warnings...............................................................................................5
Overview........................................................................................................................5
Handling Instructions.....................................................................................................5
Preparation....................................................................................................................5
Installation......................................................................................................................5
Operation.......................................................................................................................6
Maintenance, service, and faults..................................................................................7
Section 3 –UPS, EBP and MBS Mounting.........................................................................8
Racks.................................................................................................................................8
Four-Post Racks............................................................................................................8
2U UPS Units (U01N11V, U01S11V, U01N12V, U01S12V, U01N13V, U01S13V, U02N11V,
U02S11V, U02N12V, U02S12V, U03N11V, U03S11V, U03N12V, U03S12V) ........................ 8
2U EBP Units (UVP024, UVP036, UVP048, UVP072) .........................................................13
3U UPS Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V,
U10S11V, U10N12V, U10S12V, U10N32V, U10S32V, U15N32V, U15S32V, U20N32V,
U20S32V) ........................................................................................................................18
3U EBP Unit (UVP240) .....................................................................................................22
3U MBS Unit (UMB20K) ...................................................................................................28
4U EBP Unit (UVP480) .....................................................................................................32
Two-Post Racks..........................................................................................................36
Tower...............................................................................................................................36
2U Units (U01N11V, U01S11V, U01N12V, U01S12V, U01N13V, U01S13V,

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U02N11V, U02S11V, U02N12V, U02S12V, U03N11V, U03S11V, U03N12V,
U03S12V, UVP024, UVP036, UVP048, UVP072) ....................................................37
3U Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V,
U10N11V, U10S11V, U10N12V, U10S12V, UVP240) .............................................39
3-Phase Units (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V,
UVP480, UMB20K) .....................................................................................................40
Section 4 –Electrical Connections....................................................................................41
1-10kVA Single Phase UPS and Associated EBP (U01N11V, U01S11V, U01N12V,
U01S12V, U01N13V, U01S13V, U02N11V, U02S11V, U02N12V, U02S12V,
U03N11V, U03S11V, U03N12V, U03S12V, U05N11V, U05S11V, U06N11V,
U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V,
UVP024, UVP036, UVP048, UVP072, UVP240)..........................................................41
10-20kVA 3-Phase UPS and Associated EBP (U10N32V, U10S32V, U15N32V,
U15S32V, U20N32V, U20S32V, UVP480)....................................................................43
Single Mode System Configuration with 3-Phase or Single-Phase Output.............43
Parallel Mode System Configuration with 3-Phase or Single-Phase Output...........48
Optional MBS for 3-Phase UPS.....................................................................................51
Section 5 –Replacing Battery Cartridges .........................................................................52
Internal Battery Cartridges in the 1-3kVA UPS Units (UVC024, UVC036, UVC048,
UVC072)..........................................................................................................................52
EBP Battery Cartridge Sets for the 1-3kVA UPS Systems (UVD024, UVD036,
UVD048, UVD072)..........................................................................................................54
EBP Battery Cartridge Sets for the 5-10kVA UPS Systems (UVD240).......................56
EBP Battery Cartridge Sets for the 10-20kVA 3-Phase UPS Systems (UVD480)......58
Appendix A: What’s Included: 1-3kVA NA UPS (U01N11V, U01S11V, U01N13V,
U01S13V, U02N11V, U02S11V, U03N11V, U03S11V,)..................................................60
Appendix B: What’s Included: 1-3kVA EU UPS (U01N12V, U01S12V, U02N12V,
U02S12V, U03N12V, U03S12V) .......................................................................................61
Appendix C: What’s Included: 1-3kVA EBP (UVP024, UVP036, UVP048, UVP072) ....62
Appendix D: What’s Included: 5-10kVA UPS (U05N11V, U05S11V, U06N11V,
U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V) ..............63
Appendix E: What’s Included: 10-20kVA UPS (U10N32V, U10S32V, U15N32V,
U15S32V, U20N32V, U20S32V) .......................................................................................64

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Appendix F: What’s Included: 5-10kVA EBP (UVP240)...................................................65
Appendix G: What’s Included: 10-20kVA EBP (UVP480)................................................66
Appendix H: What’s Included: Maintenance Bypass Switch (UMB20K) .........................67

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Section 1 –Overview
This Manual provides the instructions forinstalling the Uninterruptable Power Supply
Units, the External Battery Pack Units, the Maintenance Bypass Switch Unit, and the
UPS/EBP Battery Cartridges.
All units require mounting support when mounted in a rack.A rail mounting kit and a
tower mounting kit are provided with most units. The rail mounting kit is used for the
preferred mounting, in a four-post rack.The tower mounting kit is used for mounting on
the floor or desk in a vertical orientation.
Refer to the appropriate Appendix in this manual for a detailed list of the components
included with the product.
The following three sections provide the information on handling, installing, and wiring
the chassis in this manual. There are many common installation steps between the
various unit models. Subsections are provided for unique installation step that must be
completed on specific models.

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Section 2 –Handling (Safety)
Important Safety Warnings
Important safety instructions –Save these instructions
Overview
Please comply with all warnings and operating instructions. Save this manual for future
reference. Carefully read and follow these instructions before installing the unit. Do not
operate this unit before reading through all safety information and operating instructions
carefully.
Dangerous voltages and high temperatures exist inside the UPS. During the installation,
operation, and maintenance of these units, please abide by the local safety rules and
relative laws. Failure to do so may result in personnel injury or equipment damage.
Safety instructions in this manual act as a supplementary forthe local safety rules. No
liability is assumed for not following the safety rules.
HandlingInstructions
Before moving the UPS, be sure to use the original packaging materials to prevent or
reduce the possibility of personal injury or damage to the product.
Preparation
1. Condensation must be taken if the UPS system is moved directly from a cold to warm
environment. The UPS system must be free of any moisture before being installed.
Please allow at least two hours for the UPS system to acclimate to the environment.
2. Do not install the UPS system near water or in humid environments.
3. Do not install the UPS system where it would be exposed to direct sunlight or near
heat sources.
4. Do not block ventilation holes in the UPS housing.
5. It is recommended to mount the UPSand EBP unit near the bottom of the rack due to
the physical weight of these units.
Installation
6. Do not connect appliances or devices which would overload the UPS system to the
UPS output.

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7. Route cables to eliminate tripping hazards.
8. Do not connect domestic appliances such as hair dryers to UPS output.
9. Connect the UPS system only to an earth grounded outlet that is easily accessible
and close to the UPS system.
10. Use only UL, VDE, CE certified power cables to connect the UPS system to the
building wiring source (Mains).
11. Use only UL, VDE, CE certified power cables to connect the loads to the UPS system.
12. When installing the equipment, ensure that the sum of the leakage current of the UPS
and the connected devices does not exceed 3.5mA.
13. This product should be installed in an area with an altitude of less than 1000m. In
places over 1000m, the unit must be derate 1% for every 100 meters above 1000m.
This is an example of power derating according to altitude:
Altitude
(m)
1000
2000
2500
3000
3500
4000
4500
5000
Load
coefficient
100%
90%
85%
80%
75%
70%
65%
60%
14. The UPS cooling is depending on fans, so it should be kept in good air ventilation
area. There are many ventilation holes on the front and rear, so they should not be
blocked by any exotic obstacles.
15. Batteries should be mounted in an environment where the temperature is within the
required specs. Temperature is a major factor in determining battery life and capacity.
In a normal installation, the battery temperature is maintained between 15°C and
25°C. Keep batteries away from heat sources or main air ventilation area, etc.
16. Units with internal battery cartridges and battery cartridges must be stored in an
environment to protect against excessive humidity and heat source.
oTypical battery performance is based on an operating temperature
between 20°C and 25°C. Operating the battery cartridges above this
range will reduce the battery life, while operating below this range will
reduce the battery capacity.
oAn unused battery cartridge must be fully recharged every 6 months.
Operation
17. Do not disconnect the input (Mains) cable on the UPS system or the building wiring
source, thus removing protective earth of the UPS system and of all connected loads,
during operation.
18. The UPS system features its own, internal power source (batteries). The UPS output
may be electrically live even if the UPS system input is not connected to the building
source.
19. To fully disconnect the UPS system, first press the OFF/Enter button then disconnect
the input source (Mains).
20. Prevent fluids or other foreign objects from entering the UPS system.

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Maintenance,service,andfaults
21. The UPS system operates with hazardous voltages. Repairs should be performed by
qualified maintenance personnel only.
22. Caution –There is risk of electric shock even after the unit is disconnected from the
input source (Mains), components inside the UPS system are still connected to the
battery and electrically live and dangerous.
23. Before performing any service and/or maintenance, disconnect the battery
cartridge(s) and verify that no hazardous voltage is present on the terminals of the
high voltage components such as BUS-capacitors.
24. It is recommended that personal with adequate knowledge of batteries that follow the
required precautionary measures should replace the battery cartridge(s) or supervise
the replacement of the battery cartridge(s).
25. Caution –there is risk of electric shock. The battery circuit is not isolated from the
input voltage. Hazardous voltages may exist between the battery terminals and the
ground on the UPS. Before touching, please verify that no voltage is present.
26. Batteries may cause electric shock and have a high short-circuit current. Take the
precautionary measures specified below and any other measures necessary when
working with the battery cartridges:
oRemove jewelry and any other metal objects.
oUse only tools with insulated grips and handles.
oAvoid touching or shorting battery cartridge terminals.
27. When changing battery cartridge(s), only replace with the same battery cartridge part
number as specified for that UPS.
28. Do not attempt to dispose of battery cartridges by burning them. This could cause the
batteries to explode.
29. Do not open or destroy batteries. Escaping electrolytes can cause injury to the skin
and eyes and may be toxic.
30. Must replace any fuses only with the same type and amperage to avoid fire hazards.
31. Do not disassemble the UPS system.

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Section 3 –UPS, EBP and MBS Mounting
The UPS, EBP and the MBS have different mounting options. Refer to the following
section that matches the desired mounting technique desired.
Racks
Four-post rack mounting is the recommended preferred mounting technique for all UPS,
EBP and MBS units. The mounting hardware forthis technique is provided with most
units. The units may also be mounted in a two-post rack,this will require additional
mounting hardware that is specified in the below section. (Note: It is recommended to
mount the UPS and EBP unit near the bottom of the rack due to the physical weight of
these units). The third mounting option is tower mounting. This is not a preferred
mounting technique, but tower mounting stands are provided with most units. The 3-
Phase UPS and EBP unit should not use this mounting technique due to physical
configuration and physical weight of the unit.
Four-PostRacks
The UPS, EBP and MBS units comes with all the hardware required for installation in a
standard EIA or JIS seismic rated four-post rack with square or M5 threaded mounting
holes. The rail assemblies adjust to mount in 19” racks with a distance from front to rear
from 460~1000 mm (18 to 39 inches) deep.
CAUTION
⚫ The unit is heavy. Removing the unit from its carton requires a
minimum of two people.
⚫ If installing optional EBP(s), make sure to install the EBP(s)
directly below the UPS so that all wiring between the units can
use the wiring provided with the units.
NOTE Mounting rails are required for each individual unit.
2U UPS Units (U01N11V, U01S11V, U01N12V, U01S12V, U01N13V, U01S13V,
U02N11V, U02S11V, U02N12V, U02S12V, U03N11V, U03S11V, U03N12V, U03S12V)
1. Install the rail kit:
2. Install the front side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 1)
on each rail. Do not tighten the screws.

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Figure 1: Install the Front Side of Rails
3. Adjust the rail size according to the depth of the rack
4. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure
2) on each rail.
Figure 2: Install the Rear Side of Rails
5. Tighten all 12x screws to secure the rail kit to the rack.
6. Install the 4x cage nuts in the rack front equipment rail, with square holes. One in each
of the firstlocations below the bottom rail kit screwand one in each of the firstlocations
above the top rail kit screw (see Figure 3).

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Figure 3: Install Cage Nuts in the Front Equipment Rail with Square Holes
7. Remove the faceplate:
8. Press both sides of UPS faceplate until the latches release (see Figure 4).
Figure 4: Press the Latches to Remove Faceplate
b) Remove the faceplate (see Figure 5).
Figure 5: Remove the Faceplate

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9. Connect the internal battery cartridge:
10. Connect the internal battery cartridge connector (see Figure 6). Press the connector
tightly together to ensure a proper connection.
Figure 6: Connect the Internal Battery Cartridge Connector
11. Reinstall the faceplate on the UPS, by aligning the frontpanel display through the hole
in the faceplate and snapping the faceplate onto the front of the UPS. Should have a
positive snap of the latches on the faceplate.
CAUTION
A small amount of arcing may occur when connecting the internal battery
cartridge. This is normal and will not harm personnel. Connect the cables quickly
and firmly.
12. Install the mounting brackets:
13. Remove the 2x Phillips Flat Head M4x8 screws from the front of each side the UPS
and retain.
14. Align the mounting brackets with the screw holes on each side of the UPS and secure
with the previously removed Phillips Flat Head M4×8 screws (see Figure 7).

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Figure 7: Install the Mounting Bracket
15. Afterinstalling the mounting brackets onto the UPS, slide the UPSinto the rack on the
rail kit (see Figure 8).
Figure 8: Slide UPS into the Rack
16. Align the mounting brackets with the screw holes on the rack and secure the UPS with
the supplied 4x Phillips Hex Head M5 screws (see Figure 9).

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Figure 9: Secure the Mounting Brackets to the Rack
2U EBP Units (UVP024, UVP036, UVP048, UVP072)
It is recommended to install the first EBP directly under the UPS. It is recommended to
install all subsequent EBPs directly under the previous EBP.
1. Install the rail kit:
2. Install the front side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 10)
on each rail. Do not tighten the screws.

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Figure 10: Install the Front Side of Rails
3. Adjust the rail size according to the depth of the rack
4. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure
11) on each rail.
Figure 11: Install the Rear Side of Rails
5. Tighten all 12x screws to secure the rail kit to the rack.
6. Install the 4x cage nuts in the rack frontequipment rail, with square holes. One in each
of the firstlocations below the bottom rail kit screwand one in each of the firstlocations
above the top rail kit screw (see Figure 12).

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Figure 12: Install Cage Nuts in the Front Equipment Rail with Square
Holes
7. Remove the faceplate:
8. Press both sides of EBP faceplate until the latches release and remove (see Figure
13).
Figure 13: Press the Latches and Remove Faceplate
9. Loosen the outer screws on the battery covers, move the battery cover to the center,
then pull the outside out (see Figure 14).

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Figure 14: Remove the Faceplate
10. Connect the internal battery cartridges:
11. Pull both battery cartridge connectors through the middle hole in the chassis, connect
a battery cartridge to each connector (see Figure 15). Press the connector tightly
together to ensure a proper connection. Connect the other battery cartridge in the
EBP. Both internal battery cartridges should be connected. Press each connector
tightly together to ensure a proper connection.
Figure 15: Connect the First Internal Battery Cartridge Connector

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12. Insert the connectors back into the middle hole on the chassis.
13. Reinstall the faceplate on the EBP, by aligning the front panel latches with the holes
in the front of the unit and snapping the faceplate onto the front of the EBP. Should
have a positive snap of the latches on the faceplate.
14. Install the mounting brackets:
15. Remove the 2x Phillips Flat Head M4x8 screws from the front of each side the EBP
and retain.
16. Align the mounting brackets with the screw holes on each side of the EBP and secure
with the previously removed Phillips Flat Head M4×8 screws (see Figure 16).
Figure 16: Install the Mounting Bracket
17. Afterinstalling the mounting brackets onto the EBP, slide the EBP into the rack on the
rail kit (see Figure 17).
Figure 17: Slide EBP into the Rack

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18. Align the mounting brackets with the screwholes on the rack and secure the EBP with
the supplied 4x Phillips Hex Head M5 screws (see Figure 18).
Figure 18: Secure the Mounting Brackets to the Rack
3U UPS Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V,
U10N11V, U10S11V, U10N12V, U10S12V, U10N32V, U10S32V, U15N32V, U15S32V,
U20N32V, U20S32V)
1. Install the rail kit:
2. Install the front side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 19)
on each rail. Do not tighten the screws.

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Figure 19: Install the Front Side of Rails
3. Adjust the rail size according to the depth of the rack
4. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure
20) on each rail.
Figure 20: Install the Rear Side of Rails
5. Tighten all 12x screws to secure the rail kit to the rack.
6. Install the 4x cage nuts in the rack frontequipment rail, with square holes. One in each
of the first locations below the bottom rail kit screw and one in each of the third