Panduit UPS003024024015 User manual

UPS003024024015
PA27112A01
Rev: 073-2014
UNINTERRUPTIBLE POWER SUPPLY (UPS)
OPERATION MANUAL
© Panduit Corp. 2014
Original Instructions
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL
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©Panduit Corp. 2014OPERATION MANUAL UPS003024024015
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CONTENTS
ACCESSORIES.......................................................................................................................3
UPS GENERAL SPECIFICATIONS........................................................................................3
Model Number................................................................................................................................ 3
Input Power .................................................................................................................................... 3
Output Power ................................................................................................................................. 3
Environmental................................................................................................................................ 3
Compliance..................................................................................................................................... 3
Installation...................................................................................................................................... 4
Performance................................................................................................................................... 4
Indicators........................................................................................................................................ 5
User Interface................................................................................................................................. 5
Network Interface........................................................................................................................... 5
Maintenance ................................................................................................................................... 5
PRECAUTIONS AND GENERAL GUIDELINES.....................................................................5
Safety Warnings............................................................................................................................. 6
Electrical Safety Practices................................................................................................ 6
Personal Safety.................................................................................................................. 7
Service ............................................................................................................................... 7
1. INTRODUCTION ............................................................................................................8
BACKGROUND.................................................................................................................. 81.1.
PURPOSE .......................................................................................................................... 81.2.
TERMS AND ABBREVIATIONS........................................................................................ 91.3.
2. INTERFACES.................................................................................................................9
OVERVIEW......................................................................................................................... 92.1.
FRONT PANEL DESCRIPTION....................................................................................... 102.2.

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3. OPERATION ................................................................................................................14
LOAD SUPPORT ............................................................................................................. 143.1.
INSTALLATION................................................................................................................ 143.2.
GENERAL OPERATION.................................................................................................. 173.3.
STATUS VIA PC............................................................................................................... 183.4.
STATUS VIA PLC ............................................................................................................ 183.5.
4. WEB BROWSER INTERFACE (WBI)..........................................................................19
REQUIREMENTS............................................................................................................. 194.1.
CONNECTING TO THE UPS........................................................................................... 194.2.
USERNAME AND PASSWORD ...................................................................................... 194.3.
MODULE .......................................................................................................................... 204.4.
EVENT LOG ..................................................................................................................... 214.5.
NETWORK ....................................................................................................................... 224.6.
CHARGE .......................................................................................................................... 244.7.
SETTINGS........................................................................................................................ 264.8.
Table of Figures
Figure 1: UPS.................................................................................................................................... 8
Figure 2: UPS Front Panel ................................................................................................................ 9
Figure 3: Reset Button Location...................................................................................................... 13
Figure 4: DIN Rail Installation.......................................................................................................... 15
Figure 5: System Block Diagram..................................................................................................... 16
Figure 6: Load Sense Module ......................................................................................................... 17
List of Tables
Table 1: Module Status Indicator..................................................................................................... 11
Table 2: Network Status Indicator ................................................................................................... 12
Table 3: Estimated Capacitor Lifetime ............................................................................................ 14
ENGLISH
NOTE: In the interest of higher quality and value, Panduit products are
continually being improved and updated.
Consequently, pictures may vary from the enclosed product.

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ACCESSORIES
Load Sense Module Panduit part number UPS003LSM
UPS GENERAL SPECIFICATIONS
Model Number
UPS003024024015
Input Power
Voltage: 24.0 to 28.0 VDC
Power Minimum: 20 W with no load, charging on slow charge setting per section 4.7.2
Power Maximum: 88 W with 35 W load, charging on fast charge setting per 4.7.2
Protection: Over-voltage shut down at 32VDC. Maximum overvoltage is +60VDC at 25°C ambient. Reverse
voltage maximum is -60VDC at 25°C ambient.
Output Power
Voltage: Input present: 500 mV drop at 35 W load
Input not present: 21.0 to 23.0 VDC
Current: 1.6 A maximum
Short circuit rating: 3.6 to 4.6 A
Environmental
Operating Temperature: -40 to +60°C.
Storage (non-operational) Temperature: -40 to +70°C.
Humidity: 0 to 95% RH, noncondensing
Operational Vibration: 2G at 10 to 500 Hz
Operational Shock: 20G (11ms 3 bumps / direction, 18 bumps in total)
Compliance
oFCC Title 47 CFR 15 Subpart B Emissions Class A
oCAN ICES-3(A)/NMB-3(A), ICES-003 Issue 5
oUL 1778 and CSA C22.2 No. 107.3-05 “Uninterruptible Power Supply Equipment”
oUL 508 and CSA-C22.2 No. 14 “Industrial Control Equipment”
oUL 60950-1, 2nd ed, 2011-12-19, CSA C22.2 No. 60950-1-07, 2nd ed, 2011-12
"Information Technology Equipment - Safety - Part 1: General Requirements"
o(Low-Voltage Directive*) IEC 60950-1:2005+AM 2009, EN 60950-1:2006+A1:2010+A11:2009+A12:2011
"Information Technology Equipment - Safety - Part 1: General Requirements"
oISA 12.12.01:2013, CSA C22.2 No. 213-1987M (R2013) “Standard For Nonincendive Electrical Equipment
for Use in Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations”
oRoHS All materials and components used must meet the material restrictions of European Directive
2002/95/EC on the Restriction of Hazardous Substances
oIP20 per IEC 60529
oIEC Ex (pending)

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Model No. / Manufacture Date
Input / Output / Temp Ratings
Conformances
Warnings
Approvals
Installation
Top hat (DIN) rail EN 50022
Width: 81mm (3.2 in)
Depth: 178mm (7.0 in)
Height: 145mm (5.7 in)
Weight: 5 lbs, max.
Switch: Output On/Off, recessed
Terminals: screw type, accepts #12 to #18 AWG, stranded/solid/terminated
The device shall have control wiring along the top edge.
Output: Isolated, Form A contact, rated 30VDC at 1A maximum.
Input
Output
Charge Status
Control Output
0 VDC
0 VDC
N/A
Off
24 VDC
24 VDC pass through
Charging
On
24 VDC
24 VDC pass through
Charged
On
0 VDC
18-22 VDC backup
Discharging
On
0 VDC
0 VDC
Discharged
Off
Communications: RJ45 socket for Ethernet (10BaseT)
NOTE: For use in Class I, Zone 2 environment, the UPS/LSM must be used in an enclosure certified for use
in Class I, Zone 2, Groups IIC and rated IP54 in accordance with IEC 60529. The enclosure needs to only
be accessible with the use of a tool. Provision shall be made to prevent the rated voltage being exceeded by
transient disturbances of more than 140% at the power supply terminals of the device. This device is to be
installed within an area of not more than pollution degree 2, as defined in IEC 60664-1.
NOTE: This product is intended for use in a restricted location, such as inside a machine, control cabinet,
enclosure or similar structure. Restricted access can be provided by a door, cover or similar physical means
that requires the use of tools, keys or other secure methods to gain access. The level of security required
should determine the location, protection and access methods.
Not for use in a computer room as
defined in the Standard for the Protection of Information Technology Equipment, ANSI/NFPA 75.
Performance
Hold Time: 5 minutes, minimum at 35 W load
Extraction Efficiency: 83% minimum of stored energy
Voltage Drop: 500mV maximum from Input to Output when Input power is present
Output Transient: 5 msec max during which Output is < 18VDC at 35W load

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Ripple Voltage: 50mVp-p max. over 20 Hz to 20 MHz.
Sense Inputs: 2, for determining the current draw of the load through the use of a 4 terminal current-sense
resistor
Accessory: DIN Rail, 4 terminal load sense resistor
Charge Time, 22.5 to 27.5 minutes at nominal 17W Input Power
Indicators
Module Status: per The EtherNet/IP Specification (Volume 2, Chapter 9) (see Section 14.2, 14.4 and 14.5)
Network Status: per The EtherNet/IP Specification (Volume 2, Chapter 9) (see Section 14.2, 14.4 and 14.5)
Charge Status
Green = Charged
Flashing Green = Charging
Flashing Red = Discharging
Red = Discharged/Disconnected
User Interface
IP Address: dynamic, requires DHCP server on the same subnet
Content: Module
Network
Charge
Settings
Network Interface
Protocol: Ethernet/IP, operating as a slave, Generic Profile
Certification: ODVA
Maintenance
Time Remaining to 80% of original capacity
20 years at 20°C maximum (UPS ambient)
1.7 years at 40°C maximum (UPS ambient)
0.75 years at 60°C maximum (UPS ambient)
NOTE: Throughout this document the UPS003024024015 (Uninterruptible
Power Supply) may also be referred to as “UPS”.
PRECAUTIONS AND GENERAL GUIDELINES
The basic condition for safe use and proper operation of the UPS is the knowledge and attention to
the safety information provided in this manual.
The following safety information must be observed by all persons who will work with the UPS.
All rules and instructions for the work place must be observed, especially those for prevention of
accidents.
This symbol is used to call your attention to hazards or unsafe practices which could
result in an injury or property damage. The signal word, defined below, indicates the
severity of the hazard. The message after the signal word provides information for
preventing or avoiding the hazard.
WARNING Hazards which, if not avoided, COULD result in severe injury or death.
CAUTION Hazards or unsafe practices which, if not avoided, MAY result in injury or
property damage.

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Safety Warnings
WARNING
•Read all safety warning and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
•Save all warnings and instructions for future reference.
Panduit Corp. recommends the UPS be used with all installed safety features. Customer
assumes all liability for injury that could result from improper use of this UPS and responsibility
for all necessary training to ensure safe operation of this UPS.
•FOR INSTALLATION AND USE BY TRAINED PERSONNEL ONLY.
•IF ANY DAMAGE TO THE PRODUCT IS APPARENT OR SUSPECTED, DO NOT USE THE
PRODUCT. REFER PRODUCT TO QUALIFIED SERVICE PERSONNEL.
•FCC WARNING: CHANGES OR MODIFICATIONS TO THE PRODUCT COULD VOID THE
USER’S AUTHORITY TO OPERATE THE PRODUCT.
•USE RECOMMENDED ACCESSORIES. CONSULT THE OWNER’S MANUAL FOR
RECOMMENDED ACCESSORIES. THE USE OF IMPROPER ACCESSORIES MAY CAUSE
RISK OF INJURY TO PERSONS.
Electrical Safety Practices
GROUNDING:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current which reduces the risk of electrical shock.
Improper connection of the equipment grounding conductor can result in a risk of
electric shock. The conductor with insulation having an outer surface that is green
with or without yellow stripes is the equipment-grounding conductor.
Check with a qualified electrician, or service personnel if the grounding instructions
are not completely understood; or if in doubt as to whether the UPS is properly
grounded.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.

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WARNING
ONLY OPERATE THE UPS IN A CLEAN, DRY, INDOOR ENVIRONMENT.
DO NOT EXPOSE THE UPS TO RAIN OR WET CONDITIONS.
Water entering a UPS will increase the risk of electric shock.
KEEP AWAY FROM LIVE CIRCUITS:
•Operating personnel must not remove covers.
•Replacement of components and internal adjustments must be made by qualified
maintenance personnel.
•Disconnect power when replacing components.
•Dangerous voltages may exist even with the power removed.
•To avoid injuries, always disconnect power and turn power switch to OFF.
•Input connection to the product must remain accessible as a disconnect device.
•DO NOT work on the product; connect or disconnect cables during periods of
lightning.
•Provide wiring per national and local electrical codes.
Personal Safety
WARNING
Use personal protective equipment. Safety glasses must be worn at all times by all
persons installing the UPS.
Service
•Have your UPS serviced by a qualified repair person using only identical replacement
parts.
Contact Panduit Tool Service at the following locations:
Panduit Tool Solutions Division (USA)
16530 W. 163rd Street
Lockport, IL 60441
Tel.: [phone], ext. 83255
Panduit EMEA Service Center (EUR)
EMEA Tool Service Center
Bedrijvenpark Twente 360
7602 KL Almelo
tel + 31 546 580 451
The information contained in this manual is based on our experience to date and is believed to
be reliable. It is intended as a Web Interface for use by persons having technical skill at their
own discretion and risk. We do not guarantee favorable results or assume any liability in
connection with its use. Dimensions contained herein are for reference purposes only. For
specific dimensional requirements consult the factory. This publication is not to be taken as a
license to operate under, or a recommendation to infringe any existing patents.

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1. INTRODUCTION
BACKGROUND1.1.The UPS Uninterruptible Power Supply (UPS) is designed to provide backup power to a DC
load in the event of a power outage. The unit utilizes Electrochemical Double-Layer Capacitors
(EDLCs), as the energy storage device to provide a long operating life without the need for
battery replacement. The UPS accepts a 24 to 28VDC input voltage and provides a 21 to
28VDC output voltage to a load with a maximum output power of 35W. The bank of twelve
350F EDLCs provide energy storage of approximately 15kJ which can supply a 35W load for a
minimum run time of 5 minutes. The UPS can be used in a redundant power supply system
and as such, it can monitor the power delivered by a second supply to the load through an
external sense resistor. Operating status and control is provided via a web server running on
the UPS that may be accessed via a web browser running on a PC connected to the same
network as the UPS. The ON/OFF switch may be used to turn the UPS off which removes
voltage from the terminals so that the unit is safe for installation or transportation.
The UPS utilizes multiple EDLC cells in series and the charge voltage is applied across all
cells in the series or the “stack”of cells. Due to small differences in cell capacitance and
leakage current, it is possible for one cell to charge to a slightly higher voltage than other cells
in the series stack. As the cells are run very close to their maximum operating voltage, it is
necessary to monitor each of the twelve cells and adjust the individual cell voltages to ensure
that they do not exceed their maximum voltage rating. The UPS includes a microcontroller
that performs this “cell balancing”function by monitoring each of the twelve cell voltages and
connecting a “bleed resistor”across the cell if the voltage across any one cell gets too high.
This process is also used to increase the voltage of any cell that has a very low cell voltage in
order to ensure that the average cell voltage is not any higher than necessary. The UPS also
uses the cell balancing circuitry to measure the capacitance and equivalent series resistance
(ESR) of each cell. This information can be used to calculate the energy storage capability of
the UPS as well as to project the operating lifetime of the unit.
Figure 1 shows a photo of the UPS system excluding the optional load sense module.
Figure 1: UPS
PURPOSE1.2.The purpose of this document is to provide the user with the information necessary to
operate the UPS.

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TERMS AND ABBREVIATIONS1.3.
A:
A mp e r e
DC:
D i r e c t C u rr e n t
EDLC:
E l e c t r o c h e m i ca l ( E l e c t r i c ) D o u b l e - L a y e r C a p ac i t o r
ESR: E q u i v a l e n t S e r i es R es i s t ance
F: Farad
WBI:
Web Browser Interface
LED:
Light Emitting D i o d e
M O S F E T : M e t a l O x i d e S e m i c o n du c t o r F i e l d EffectT r a n s i s t o r
PC:
P e r s o n a l C o mp u t e r
PCB:
P r i n t e d C i r c u i t Board
UPS: Uninterruptible Power S u pp l y
V:
V o l t s
W:
W a tt s
2. INTERFACES
OVERVIEW2.1.The physical connections to the UPS are arranged on the top edge of the front panel
of the unit which includes external sense resistor connections, chassis ground and the
input and output voltage connections. The bottom edge of the front panel includes
connections for a control output relay and Ethernet port. The front panel also contains
an ON/OFF switch and three indicator LEDs. The front panel is shown in Figure 2.
Figure 2: UPS Front Panel
The remainder of this section describes each of these interfaces in more detail.
GROUND
OUTPUT
SENSE
INPUT
LEDs
CONTROL
OUTPUT
ON/OFF
PWR
SWITCH
ETHERNET