ParaBody 400102 User manual

1Part#6873301 Revision: 8/30/00
ASSEMBLY INSTRUCTIONS
400102 HOME GYM

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the Parabody 400102 Home Gym. Please read these
instructions thoroughly and keep them for future reference. This product must be assembled
on a flat, level surface to assure its proper function.
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32” Allen wrench
* Adjustable wrench
* Tape measure
2
NOTE:BOLTLENGTHISMEASUREDFROMTHE UNDERSIDE OFTHEHEADOFTHEBOLT.
BOLT LENGTH RULER:
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your Parabody customer service representative
at [phone].
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
WELCOME TO THE WORLD OF Serious steel!
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment, call your local Parabody distributor or call the
Parabody customer service department at [phone].
5. Consult your physician before beginning any exercise program.

PARTS LIST
3
PART #
6874903
6683302
6682803
6832203
6686802
6679503
6678603
6683103
6680402
6682103
6682503
6681303
6680202
6874502
6874603
6680903
6680803
6681902
6532903
6532803
6530203
6594702
6624402
6529702
6275302
6654302
6597402
6681502
6690901
6125102
6194601
6176201
6523401
6375902
3102909
3102924
3102933
3102922
3102904
3102905
3102906
3102910
3102943
3102917
3102937
3102901
3102949
3102802
3102801
3102804
3102501
KEY
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49
50
51
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
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1
1
1
1
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8
2
2
2
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8
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10
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2
4
10
3
2
2
1
2
29
10
8
30
PART #
3102502
3102503
3109602
6686301
6075906
6214401
6533501
6321201
3119201
3226301
3117901
3114407
3118401
3106803
6480301
6020601
6019701
3104901
6416601
6412001
3103801
3105401
6214501
6692601
6405201
6236701
6406401
3116201
6266001
6714601
6375801
6389701
6409101
3116001
6270501
6140701
3108002
3117401
6873801
6687201
6687001
6535601
6189501
6145801
6382301
6866601
6866801
6122702
6427101
DESCRIPTION
1/2”WASHER
3/4”WASHER
PALNUT
1/2” DIAU-PIN
CHAIN
WEIGHTSTACKPIN
CABLERETAININGCLIP
CONTROLLEVER
8-32X3/16”SCREW
3/8”JOINTCONNECTORCAP
E-RING
#10 FLATWASHER
4”VINYL CAP
5/16” SET SCREW
3/8” FLANGE SPACER
1/2” FLANGE BEARING
3/4” THRUST BEARING
3/4” FLANGE BEARING
1-3/4 X 3/4” PARAGLIDE
SPRING PINASSEMBLY
5/16” DIA SNAP LINK
STARLOCKCOLLAR
WEIGHTPLATE
3 X 2” END CAP
2” SQ. END CAP
1-3/4” SQ END CAP
HINGETAB
3-1/2” PULLEY
WEIGHTSTACK SHAFT
HEADPLATE
STRAPAB CRUNCH
LOW ROW BAR
STRAPANKLE
1-1/4” BUMPER RUBBER
4 X 14” NON-SKID
1 X 1” GLIDE
WEIGHT STACK CUSHION
CAP PLUG
227-5/8” LEG EXT. CABLE
72-1/4” AB CABLE
103-1/2” LAT CABLE
77-5/8” PEC DEC CABLE
WEIGHTSTACKLABELS
THUMBSCREW
WEIGHT PLATE BUSHING 10CT
BOLT COVER CAP
BOLTCOVERWASHER
3/8” X 1/2” SPACER
KEYHOLECLEVIS
QTY
14
2
1
1
1
1
5
1
2
2
1
2
1
4
14
6
2
8
1
3
4
10
15
2
2
1
2
19
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
3
2
2
2
1
DESCRIPTION
FRAMESUPPORT
WOLFFSLEEVE
WEIGHTSTACK BASE
LEGCURL/EXTENSION
PULLEYBRACKET
ADJUSTMENTSLIDE
TOPBOOM
PRESSARM
PRESSARMLEVER
BASE
FRONTUPRIGHT
LEVERSTOP
RECEIVINGTUBE
BACKPAD SUPPORT
LEGSUPPORT
REARUPRIGHT
BEARINGHOUSING
PLATE,1/4X2 X 16-1/2”
PECARMRIGHT
PECARMLEFT
CENTERPULLEYBRACKET
FLOATINGPULLEY
SWIVELPULLEYBRACKET
PECCAM
LATBAR
33-1/2 X9-1/2” BACK SEATPAD
15-1/2 X 10-1/2”PEC SEATPAD
15-3/4X15-1/2”LEG SEATPAD
3/4DIA X11” SHAFT
3/4ODX16”TUBE
4X7”ROLLERPAD
PECDECROLLERPAD
3/4X72-3/8”GUIDEROD
WEIGHTSTACKSPACER
3/8X1” BOLT
3/8X1-3/4”BOLT
3/8X2” BOLT
3/8X2-3/4”BOLT
3/8X3” BOLT
3/8X3-3/4" BOLT
3/8X 4" BOLT
1/2X 3" BOLT
1/2X3-1/2" BOLT
1/2X 4" BOLT
1/2X4-1/2" BOLT
3/8X1-1/4”BOLT
1/2X5-1/2”BOLT
3/8”LOCKNUT
1/2”LOCKNUT
1/2”LOWHT.NYLOCKNUT
3/8”WASHER
KEY
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

FIGURE 1
4
STEP1
• Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two
1/2" LOCKNUTS (49).
• SlideLEG EXT.CABLEASSEMBLY(90) through openings in BASE (10) as shown in FIGURE 1.
• Securelyassembe two3-1/2" PULLEYS(79) intoBASE (10)using two 3/8 X 2-3/4" BOLTS (38), four 3/8" FLANGE SPACERS(66),
andtwo3/8"LOCKNUTS (48). (NOTE:MakesureLEGEXT.CABLEASSEMBLY(90)isroutedunderPULLEYSand BOLTS.)
• Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1
90
66
52
48
66
10
49
16
69
3/8 X 2-3/4” 38
79
1/2 X 3” 42
• Slide LEG EXT. CABLEASSEMBLY (90) through the opening in the end of the BASE (10) as shown in FIGURE 1.

5
FIGURE 2
• Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes in the LEVER STOP (12) are
to be used for cable adjustment.
• Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52),
and two 1/2" LOCKNUTS (49).
• Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT
(50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.)
• Center 4 X 14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2.
01234
1/2 1/2 1/2 1/2
STEP 2
49
42 1/2 X 3”
12
3/8 X 3-3/4” 40
51
86
79 58
48
51
50 1/2” LOW HEIGHT
23
52
3

FIGURE 3
6FIGURE 4
STEP 3
• Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and
one 1/2" LOCKNUT (49).
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3.
• Securely assembe one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48).
STEP 4
• Apply eight 1-3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING
TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside
surface before attaching PARAGLIDES.)
49
42 1/2 X 3”
3/8 X 3-3/4” 40
86
79
52
51
29
58
51
10
48
9
13
70
16
3

FIGURE 5
7
FIGURE 6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 5
• Insert two 1/2" FLANGE BEARINGS (67) into
RECEIVING TUBE (13).
• Attach RECEIVING TUBE (13) to PRESS ARM LEVER
(9) using one 1/2 X 3-1/2" BOLT (43), and 1/2" LOW
HEIGHT LOCKNUT (50). (NOTE: Securely tighten,
then back nut off 1/4 turn to allow the RECEIVING
TUBE (13) to rotate freely.)
• Insert the ADJUSTMENT TUBE (6) into the
RECEIVING TUBE (13) as shown in FIGURE 5.
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM (8) & tube on REAR UPRIGHT (16). See FIGURE 6.
• Insert two 1/2" FLANGE BEARINGS (67) into PRESS ARM (8).
STEP 6
29
8
16
9
13
6
67
50
1/2 X 3-1/2” 43
67
1/2”
LOW
HEIGHT

8
FIGURE 8
FIGURE 7
• Attach ADJUSTMENT SLIDE (6) to PRESS ARM
(8) using one 1/2 X 3-1/2" BOLT (43), and 1/2" LOW
HEIGHT LOCKNUT (50). (NOTE: Securely
tighten, then back nut off 1/4 turn to allow the
PRESS ARM (8) to rotate freely.)
STEP 7
STEP 8
• Insert the PUSH/PULL CABLE through the bottom of the PRESS ARM (8) up to the CONTROL LEVER (59) and hold in place
with one E-RING (62) as shown in FIGURE 8.
• Securely assemble the PUSH/PULL CABLE to the CONTROL LEVER (59) using one 3/8 IN. JOINT CONNECTOR CAP (61),
one #10 FLAT WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
• Slide one 4” VINYLSLEEVE (64) over the CONTROL LEVER (59). Then SECURELY assemble the CONTROL LEVER (59) to
the TAB on the PRESS ARM (8) using one 3/8” JOINT CONNECTOR CAP (61), one #10 FLAT WASHER (63), and one 8-32 X
3/16 IN. SCREW (60) as shown in FIGURE 8.
50
8
43 1/2X 3-1/2”
6
64 TAB
8
60
61
PUSH/PULL
CABLE
63 59
62
1/2” LOW
HEIGHT

9
FIGURE 9
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 10
DETAIL 9
DETAIL 9
1/4” NUTS
PUSH/PULL
CABLE
SPRING PIN
ASSEMBLY
13
DO NOT OVERTIGHTEN!
Assemble the PUSH/PULL CABLE from the PRESS ARM (8) to the SPRING PIN HOUSING and to the L-BRACKET on the
RECEIVING TUBE (13) as shown on FIGURE 9 and DETAIL 9 using the following steps:
STEP 9
·Thread the first 1/4-28 IN. NUT to the bottom of the threaded end of the CABLE. Allow the other 1/4-28 IN. NUT to hang loose
on the exposed CABLE until the SPRING PIN ASSEMBLY is attached.
·Securely assemble the SPRING PIN ASSEMBLY to the
SPRING PIN BARREL. (!!! IMPORTANT !!! TIGHTEN
THE NUT OF THE SPRING PIN ASSEMBLY SE-
CURELY)
·Swing the PRESS ARM (8) up until the SPRING PIN of the
PUSH/PULL CABLE engages in one of the adjustment
holes.
· Thread the second 1/4-28 IN. NUT onto the threaded end of
the CABLE, and cinch the two 1/4-28 IN. NUTS around the
flat.
·Use the extra thread on the end of the CABLE to adjust out
slack. ( !!! DO NOT ADJUST OUT TO FAR !!! AL-
WAYSALLOW SPRINGPIN ASSEMBLYTO FULLY
ENGAGE)
STEP 10
• Securely tighten two 5/32” SET SCREWS (65) and insert
two 3 X 2” END CAPS (75) into the open ends of PRESS
ARM (8) as shown in FIGURE 10.
• Securely tighten two 5/32" SET SCREWS (65) and insert
two 2” SQ. END CAPS (76) into the open ends of PRESS
ARM LEVER (9) as shown in FIGURE 10.
• Securely tighten one 3/8 X 1” BOLT (35), one 3/8” WASHER
(51), and one 3/8” LOCKNUT (48) to the bottom of AD-
JUSTMENT SLIDE (6) as shown in FIGURE 10.
• Insert one 1-3/4” SQ. END CAP (77) into the end of AD-
JUSTMENT SLIDE (6) as shown in FIGURE 10.
48
76
51
65
75
65
6
77
9
8
3/8 X 1” 35
8
13

10
FIGURE 11
STEP 11
• Securely assemble the PEC SEAT PAD (27) to the FRONT UPRIGHT
(11) as shown, using two 3/8 X 4” BOLTS (41), and two 3/8” WASH-
ERS (51) as shown in FIGURE 11.
• Assembletwo ROLLERPADS(31) tothe FRONTUPRIGHT(11)using
one 16” TUBE (30), and two STARLOCK COLLARS (73) as shown in
FIGURE11.
STEP 12
• Loosely attach FRONT UPRIGHT (11) to the BASE (10) using two 3/8 X 3” BOLTS (39), four 3/8” WASHERS (51), and two
3/8” LOCKNUTS (48) as shown in FIGURE 12. (NOTE: Make sure cable is routed under the bolts.)
• Loosely attach FRAME SUPPORT (1) to the FRONT UPRIGHT (11) using two 3/8 X 4” BOLTS (41), four 3/8” WASHERS (51),
and two 3/8” LOCKNUTS (48) as shown in FIGURE 12.
• Loosely attach FRAME SUPPORT (1) to the BASE (10) using one 3/8 X 3” BOLT (39), two 3/8” WASHERS (51), and one 3/8”
LOCKNUT (48) as shown in FIGURE 12. (NOTE: Make sure cable is routed under the bolts.)
FIGURE 12
• All WASHERS & LOCKNUTS
are 3/8” WASHERS (51) & 3/8”
LOCKNUTS (48).
3/8 X 3” 39
41 3/8 X 4”
11
10
1
27
11
73
31
30
51
3/8 X 4” 41