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ParaBody 701 User manual

701
PARABODY525 PEC DEC OPTION
PRODUCT ASSEMBLY
INSTRUCTIONS SHEETS
t t t ATTENTION t ~t
.e~,~ ~~
~F O~NE ~
_ONE(1) L 0 CK.~ NUT,
BOLT,
WASH~
,ux r~t~tl ~z~ fist, IJtst~ AI 1. AbbENIIgL¥ PARTS LIST (/~EVEL 1,)
SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSE1VII3LY
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
I1.
12.
13.
14.
2
I/2x4-I/2IN.BOLT.............................................................................................................. 2
318X2IN.BOLT.................................................................................................................... 2
3/4IN.WASHER...................................................................................................................... 4
1/2IN.WASHER.................................................................................................................... 4
318IN.WASHER................................................................................................................... 2
l/2IN.LOCKNUT............................................................................................................... 2
3/8IN.LOCKNUT................................................................................................................ 2
COTTERLESSHITCHPIN....................................................................................................
CABLERETAFNINGCLIP..................................................................................................... 2
3/4I.D.STARLOCKCOLLAR.............................................................................................
3/4 IN. FLANGEBEARING................ ¯................................................................................. 2
KNOB..................................................................................................................................... 2
CARRIAGEGUIDE............................................................................................................... 6
2IN.SQ.ENDCAP.................................. : ...........................................................................
VCELDMENTS/PARTS:
ITEM NAME/DESCRIPTION
2.
3.
4.
5.
6.
7
8.
BEARINGHOUSING.................................................... (6352701).................................... :.... I
CENTERPULLEYBRACKET...................................... (6352401)....................................... I
RIGHTPECDECARM................................................. (6354101)....................................... I
LEFT PEC DEC ARM (6354201)........ 7"2".......................... 1
""................................................... -. .,-" .<. o ~.... [1
RIGHTARMADVANCE.............................................. (63~2101-)...... : ............................
~¢;S~t~_tN4t.,- . :..:.,.~ I ,.,/ l
LEFTARMADVANCE................................................ , ....... , ......................................
4 X12ROLLERPAD..................................................... (6176201)....................................... 2
4-t~X1 IN.PULLEY............................................. ,...(3116101)....................................... 2
NOTE: BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOLT LENGTH RULER:
701 FACTOR525 PEC DEC ATT. ASSEMBLYPARTS LIST (LEVEL 2)
SORT AND COUNTALL PARTS BEFOREBEGINNINGASSE/VIBLY
ITEM NAME/DESCRIPTION QTY
I. ~/~x2rs.BOLT
3/8 IN. WASHER...................................
4. I/4I~.WASH~-R..............................
2..........
2.....................................................................
g
25. ~z~r~.LOCKNut..........................
22.2222222222222.222222222222222222"222222......
22........................
2
6. ~/8rs.LOW~*G~rLOCK~................................
2..22..22.2.2...222.2222222.22222222222222222222222
7.
~. ,/~-2~~N.NUT......................
222222522522222222222222252222222"222"2"2"2.....
"2"2""2......................................
2
10. PULLEYB~CKET......................... "..................................................................... 1
l 1. SWIVEL................................................................................... 1
~ELDMENTS~ARTS:
ITEM NAME~ESCRIPTION Q~
L~K CABLE ................................................................. (6371801)....................................... l
LOOPCABLE................................................................ (637I101)....................................... I
SHOCK CO~ ............................................................... (6271801)..................................... 1
4-I/2 X 1 IN. PULLEY " "
................................................... (311610I)....................................... 3
BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
2.
3.
4.
NOTE:
BOLT LENGTH RULER:
0123
COTERLESSHITCH PIN (2)----------_.~
LEFT PEC DEC .
2 SQ. END CAP
RIGHT PEC DEC ,~
EY BRACKET
3/4 IN. WASHER
LEFT ARM ADVANCE
RIGHT ARM ADVANCE~
I
"-...4 X PAD --~
.‘ ~ I..2 ROLLER
(2)
"-.. ~’ /-- CAM STOR
CARRIAGEGUIDES (2)
-’-~’-
HO°’-ING
-’’’’" ""’~ BEARING u~
/¯l /
//’ !.. TAR’ CK COLOR 2
/s/~ D S ~o ( )
~2 SQ. END C~~ (2) ~d~ P~BODY ~C.
~AS~ INSL 701101
701 FACTOR525 PEC DEC ATT. ASSEMBLYINSTRUCTIONS
NOTE:
o
(LEVEL1)
IF THE SHROUDIS ASSEMBLEDTO THE FACI’OR 525, IT WILLNEEDTO BE REPdOVED
TO ASSEMBLETHE PEG DEC ATTACHMENT.PLEASE REMOVETHE SHROUDAT THIS
TIME BY CAREFULLYREMOVINGTIIE FOURTEEN(14) SHROUDFASTENEFKg.
10.
Insert two (2) 2 IN. SQ. ENDCAPSinto both ends of the BEARINGHOUSING,as shownon drawing.
SECURELYassemble the BEARINGHOUSINGand the CENTERPULLEYBRACKETto the
FRONTUPRIGHTas shownon drawing, using p, vo (2) I/’2 X4-1/2 IN. BOLTS,four (4) I~
WASHERS,and two (2) I/2. IN. LOCKNUTS. (TttE CONNECTORPLATESON THEBEARING
HOUSING AND THE CENTER PULLEY BRACKET HAVE SLOTTED HOLES. SHIFT THE
BEARING HOUSING DOWNAND THE CENTER PULLEY BRACKET UP AS FAR AS
POSSIBLE) ¢°
Insert four (4) 2 IN. SQ. ENDCAPSinto BOTHENDSof the LEFT, and RIGHTPECDECARMS
shownon drawing.
Assemble one (1) 3/4 IN: WASHER,and the LEFTARM.a DVANCEto the LEFTPEC DECARM
shownon drawing. Also Assembleone (1) 3/4 IN. WASIl[’2t~., :,,td the RIGHTARMADVANCEto the
RIGHT PEC DEC ARMas shown.
Insert four (4) 3/4 IN. FLANGEBEARINGSinto {he BUSHINGSof the BEARINGHOUSING,
shownon drawing.
Insert the LEFTand RIGHTPECDECARMSthrough the 3/4 IN. FLANGEBEARINGSin the
BEARINGHOUSINGon their respective sides as shown on drawing, ~d SECUREthem in place with
two (2) 3/d I.D. STARLOCKCOLLARS.
Slide two (2) 4 X 12 ROLLERPADSonto the LEFTand RIGHTPECDECARMS,until the
ROLLERPADis FLUSHwith the bottom or’the ARMS.(IF A LUBRICANTIS REQUIRED,COAT
THE INSIDE OF THE ROLLER PAD WITII RUBIJINC ALCOIIOL. ALSO, ROTATING THE
PAD WHILE PUSHINGUP ’,VILL I lELP TO EASE ASSEMBLY)
Assemble t~vo (2) KNOBSto two (2) COTTERLESSHITCHPINSas shown on drawing. Insert the
(2) co’r-FERLESS HITCHPINS through the BUSHINGSon the CAMSof the RIGHTand LEFTPEC
DEC ARMS,and into the holes on the PEC ARMADVANCES.SEE DRAWING.
Attach two (2) CAP.RIAGEGUll)USto the CA~ISTOPo,~ the IIEARINGI1OUSINGwhere the
ARMADVANCESmakes contact with the CANt STOP.
LOOSELYassemble txvo (2) 4-1/2_ X IN. PULLEYS and ~wo (2 ) CABLE RETAINING CLIPS to the
CENTERPULLEYBRACKETas shownon drawing, using two (2) 3/8 X 2 IN. BOLTS,four (4) 3/8
WASHERS,and two (2) 3/8 IN. LOCKNUTS. (NOTE: THIS CONNECTIONWILL
TIGHTENED AFTER THE CABLE ttAS BEEN ROUTED)
THIS CONCLUDES THE ASSFMBLY OF (LEVEL
|o
o
4o "
’7.
FACTOR525 PEC DEC ATT. ASSEMBLYINSTRUCTIONS(LEVEL 2) __
LOOSENthe 3/8 X4 1N. BOLTthat ~ssembles the two (2) PULLEYS,and two (2) I/2 IN. SPACERS
the BASEdirectly behind the FRONTUPRIGHT.Removethe 3/8 IN. LOCKNUT,and the 3/8 IN.
WASHER..Slide the BOLTout enoughto removethe two (2) 1/2 IN. SPACERS.Replace if.it I/2 IN.
SPACERSwith one (I) .~-I~ X I IN. PULLEY,as shownin (VIEWB-B). Slide BOLTback
Replace the 3/8 IN. WASHER.,and 3/8 IN. NUT. TIGHTENCONNECTIONSECURELY.
SECURELYassemble one (I) 4-I/2 X 1 IN. PULLEYto the single hole in the BASEdirectly behind the
FRONTUPRIGHTas shown in (VIEWB-B) on drawing, using one (I) 3/8 XI-3/4 IN. BOLT,two
3/8 IN. WASHERS,and one (1) 3/8 IN. LOCKNUT.
To assemble the LOOPCABLE,follow the cable routing diagram on drawing, and use the following
steps:
Assemble one end of the LOOPCABLEto the LEFTARMADVANCEand the other cad ofthe
LOOP CABLE to the RIGHT ARMADVANCE(MAKE SURE THAT LOOP CABI3E IS
ROUTED BETWEENTHE AB CRUNCHCABLE AND THE FRONT UPRIGHT) as shown
on drawing, using~.wo (2) 318 IN. NUT,four (4) 3/8 IN. WASHERS,and two (2) 3/8 IN.
HEIGItT LOCK NUT. (TIGHTEN THE CONNECTION ENOUGHTO REMOVE’rile
PLAY, YET AL].,OWING THE LOOP TO MOVEFREELY)
¯Drape the CABLEover the both PULLEYSon the CENTERPULLEYBI~.CKET. (THIS
WILL FORM A LOOP IN THE CENTER OF THE CABLE)
¯Position CABLERETAININGCLIPS in a 45 DEGREEposition over the PULLEYSand
CABLES,and tighten the two (2) PULLEYconnections SECURELY.SEE DRA’~/ING.
To assemble the LINKCABLE,follow the cable routing diagram on drawing, and use the iblt~wing steps:
®LOOSELYassemble the PULLt:YBRACKETto the LINKCABLEas shown in (DE’.[’AIL E)
drawing, using two (2) I/4 IN. WASI-tER,and two (2) 1/4-28 IN. NUTS.(LOCATEPULLEY
BRACKET HALF WAY UP ONTItETItREADSOFTHELINKCABLE" DO NOT
TIGHTEN NUTS AT TItlS TIME)
,, Slip one (1) 4-1/2 X I IN. PULLEYinto the LOOPofthe LOOPCABLEcreated from routing
STEP3. (VIEWD-D) While holding fl~at PULLEYin the LOOP,SECURELYassemble the
PULLEYBtL4.CKETover the PULLEYas shown in (DETAILE) on drawing, using one (1) 318
2 IN. BOLT,two (2) 3,’8 IN. \VASI-I~RS,and one (I) 3~8 IN. LOCK
¯Route the LINKCABLEas shown on drawing. (ALSOSEE VIEWB-B)
oRunthe LINKCABLEthrough the pre-deterrnined hole of ~he D-RINGas shownin (’.DETAILA)
and attach one (I) D-RINGCABLECLIParound the ball end of the LINKCABLE.
Attach one (I) SHOCKCORDto the D-RINGCABLECLIP on the end of the LINKCABLEas shovrn
in (DETAILA).
Route the SHOCKCORDup and around the: pro-determined 2 IN. PULLEYabove the D-RINGas shown
in (VIEWC-C). and down~o the BASE.
Attach one (1) SWIVELto the end of the SHOCKCORD.Slip ti;e end of the SWIVELover the L-PIN
on the BASE,and position the SWIVELdirectl: over the FIRSTPULLEYas shown in (VIEWB-B)
drawing.
oO
701 FACTOR525 PEC DEC ATT. ASSEMBLYINSTRUCTIONS(LEVEL 2)
The D-lUNGCABLECLIPon the end of the LINKCABLEshouid restljust above the D-RING.If the
LINKCABLEseemsto be pulling on the D-RINGor is resting too far above the D-RING,adjust it by
raising or lowering the two (2) 1/4-2~ IN. NUTSthat attaches the LINKCABLEto the PULLEY
BRACKET.Whenthe correct height is obtained SECURELYtightea the two (2) 1/4-28 NUTStogether
around the PULLEYBRACKET.
9. To adjust the pre-streteh on the PECDECARMS:
¯Pull up on the COTTERLESSHITCHPIN.
Swivel the ARMforward or backward.
Let the PIN drop downinto one of the two holes in the PECARMADVANCES.
¯Or let the PIN drop behind the PECARMADVANCES.
NOTE: IF ASSEMBLING THE LEG PRESS ATTACHMENTNEXT, STOP HERE AND REFER TO
THOSE ASSEMBLY INSTRUCTIONS. IF ONLY ASSEMBLING TIIE PEC DEC ATTACHMENT
TO BASE UNIT, .CONTINUE ON WITH THESE ASSEMBLYINSTRUCTIONS.
I0. Wrapthe SHROUDaround the C/’,BLES that route to the D-RING,and assemble the SHROUDto
BOTHSIDESof’the/VIIDDLEU, PRIGHTas shownin (VIEWF-F) on drawing, using the fourteen (I-t)
SHROUDFASTENERS. "
THIS CONCLUDESTHE ASSE~,IBLY OF (LEVEL 2), AND
THE ASSEMBLY OF THE PEC DEC ATTACHMENT FOR
THE FACTOR525 BASE UNIT.
D
!
I
I
!
.!!
o ;
L-PIN
--~
FRON’FOFMACHINE
SEE VIEW C-C
/-_D-R~NG
DETAILA
~S__HR__C,UD(’SEEVIEW
j-t.INK CABL[
!
I
/
x 2
PULL-
LINKCA-
~
CD-RING
MIDDLEUPRIGHT
Vl~ F-F
VIEW B-B
FRONTOF MACHINE
DETAIL C-C
/
VIEW D-D
FASTENERS04)

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