Parker AC890PX Series Instruction manual

890
Quickstart
Manual
AC890PX AC Drive
HA471665U000 Issue 3 (ISO A4)
HA471665U001 Issue 3 (American Quarto)
©Copyright 2009 Parker Hannifin Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any
form or by any means to persons not employed by a Parker Hannifin Ltd., Automation Group, SSD Drives
Europe company without written permission from Parker Hannifin Ltd., Automation Group, SSD Drives Europe.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without
notice, to make amendments or correct omissions. Parker Hannifin Ltd., Automation Group, SSD Drives Europe
cannot accept responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the
period of 24 months from the date of manufacture, 12 months from the date of delivery (whichever is the
longer period) on the terms detailed in Parker SSD Drives Standard Conditions of Sale IA500504.
Parker SSD Drives reserves the right to change the content and product specification without notice.

Page 2
C o n t e n t s
Page
Safety...................................................................................................................................................................... 3
Hazards to Personnel 3
Application Risk 3
•Risk Assessment 4
•Accessibility 4
•Protective Insulation 4
•RCDs 4
Introduction........................................................................................................................................................... 5
About this QuickStart 5
Overview................................................................................................................................................................ 6
•AC890PX (top wire entry) 6
•AC890PX (bottom wire entry) 7
Installation............................................................................................................................................................. 8
Mounting Dimensions 8
Air Flow 8
Environmental Conditions 8
AC890PX Power Connections........................................................................................................................... 9
•Components : Top Wire Entry 9
•Wiring Diagram : Top Wire Entry 10
•Components : Bottom Wire Entry 11
•Wiring Diagram : Bottom Wire Entry 12
Auxiliary Transformer Taps (C) 13
AC890PX Control Connections....................................................................................................................... 14
AC890PX Feedback Connections................................................................................................................... 14
AC890PX Feedback Connections................................................................................................................... 15
Drive Start-up...................................................................................................................................................... 16
Before Applying Power : 16
Drive Set-up ........................................................................................................................................................ 16
Motor Data 16
Quick Setup Parameters 17
Autotune 18
Running in Local 19
Running in Remote 19
Appendix A: Using the 6901 Keypad ............................................................................................................. 20
The Menu Structure 21
Appendix B: Analog and Digital I/O................................................................................................................ 22
Appendix C: Electrical Ratings ....................................................................................................................... 24

Page 3
Safety
IMPORTANT: Please read this information BEFORE installing the equipment.
Hazards to Personnel
WARNING!
This equipment can endanger life through rotating machinery and high voltages. Failure to
observe the following will constitute an ELECTRICAL SHOCK HAZARD.
Metal parts may reach a temperature of 70 degrees Centrigrade in operation.
Before working on the equipment, ensure isolation of the mains supply from terminals L1,
L2 and L3. Allow at least 10 minutes for the drive's capacitors to discharge to safe voltage
levels (<50V). Use the specified meter capable of measuring up to 1000V dc & ac rms to
confirm that less than 50V is present between all power terminals and between power terminals
and earth.
Application Risk
The specifications, processes and circuitry described herein are for guidance only and
may need to be adapted to the user's specific application.
Parker SSD Drives does not guarantee the suitability of the equipment described in the
Manual for individual applications.

Page 4
Risk Assessment
Under fault conditions, power loss or other operating conditions not intended, the
equipment may not operate as specified. In particular:
•The motor speed may not be controlled
•The direction of rotation of the motor may not be controlled
•The motor may be energised
Accessibility
All live power terminals are IP20 rated only, accessible with the enclosure door open.
Protective Insulation
•All control and signal terminals are SELV, i.e. protected by double insulation. Ensure
all wiring is rated for the highest system voltage.
NOTE Thermal sensors contained within the motor must be single/basic insulated.
•All exposed metalwork in the Drive is protected by basic insulation and bonding to a
safety earth.
RCDs
Not recommended for use with this product. Where their use is mandatory, use only
Type B RCDs (EN61009).
Caution
This is a product of the restricted sales distribution class according to IEC 61800-3. It is
designated as “professional equipment” as defined in EN61000-3-2. Permission of the
supply authority shall be obtained before connection to the low voltage supply.

Page 5
Introduction
The AC890PX is designed to control 3-phase induction or permanent magnet AC motors, or to be used
as an active front-end.
•Remote control using configurable analogue and digital inputs and outputs.
•Local control using the Keypad.
•Use the Drive System Explorer Configuration Tool (DSE 890) to give access to parameters,
diagnostic messages, trip settings and application programming.
•Fit Options to the unit to give serial communications and closed loop speed control.
IMPORTANT: Motors used must be suitable for Inverter duty.
About this QuickStart
This QuickStart will:
•Familiarise you with the terminals and operation of the unit.
•Provide basic*installation details and a quick set-up procedure.
•Show you how to Autotune the drive and start the motor.
* Because the 890 is a system product and we have no knowledge of your application, we detail the
quickest way to power-up the drive using a simple earthing scheme with minimal control wiring. Refer
to the full Engineering Reference Manual for items not covered in this QuickStart.
Provided with every 890 unit is a :
zQuickstart
zCompact disk containing the Engineering Reference Manual and DSE Lite Configuration Tool
zKeypad
zCustomer-ordered Options
This QuickStart assumes that:
•You are a qualified technician with experience of installing this type of equipment.
•You are familiar with the relevant standards and Local Electric Codes (which take precedence).
•You have read and understood the Safety information provided at the front of this QuickStart.
•You realise that this guide contains only basic information and that you may need to refer to the
Engineering Reference Manual to complete your installation.

Page 6
Overview
AC890PX (top wire entry)

Page 7
AC890PX (bottom wire entry)

Page 8
Installation
For European installations and countries with EMC legislation refer to the 890 Engineering Reference
Manual, Appendix C.
Mounting Dimensions
With any tall unit such as the AC890PX drive, it is advisable to
secure the top to prevent it tipping over.
During operation it must stand vertically on a solid, flat,
horizontal, normally cool, non-flammable surface.
The bottom wire entry version of the drive will sit on a plinth
(allowing the cables to be fed through the bottom of the drive).
In this case, also secure the drive to the plinth.
Refer to Chapter 3: Installation Drawings in the Engineering
Reference manual for more information.
Air Flow
It is important that the top vent is properly fitted to assure that
the exhaust air is not recirculated.
It is important that air heated by other items should not affect
the inlet temperature to the drive’s fans.
Maximum Weight kg/lbs Cabinet
Height
Cabinet
Width
Cabinet
Depth
Vent Hood
Height
132kW 600lbs (272kg)
200kW 600lbs (272kg)
315kW 732lbs (333kg)
400kW 790lbs (360kg)
2024mm
(79.7")
500mm
(19.7")
620mm
(24.4")
280mm
(11.0")
Environmental Conditions
Operating ambient temperature 0°C to 40°C (32°F to 104°F)
Enclosure rating IP4X – UL(cUL) Enclosed Type 1
Atmosphere Dust free, non flammable, non-corrosive, <85% humidity,
non-condensing
2/3
OUTLETAIR
1000 CFM 1700 CMH
Total flow at full load
INLETAIR
1/3
OUTLETAIR
100cm
minimum
air
clearance

Page 9
AC890PX Power Connections
Components : Top Wire Entry
A Isolator
B Control Module/Control Terminals
C
Auxiliary Transformer
Set the transformer taps -
see page 13.
D Motor/Output Connections
E Protective Earth/Ground
F Internal Brake Resistor Thermal
Overload Protection
G User Blower Motor Thermal
Overload Protection
H Auxiliary Supply Protection -
Circuit Breaker (primary)
I Auxiliary Supply Protection -
Semiconductor Fuse (secondary)
J External Brake Resistor Terminal
Block
K 3-Phase Connections

Page 10
Wiring Diagram : Top Wire Entry
Permanent Earthing
Each unit must be permanently earthed according to EN 61800-5. For permanent earthing,
EN 61800-5 states that:
A cross-section conductor of at least 10mm² copper or 16mm2aluminium is required.
Conductors must be sized in accordance with Local Wiring Regulations which always take
precedence.
As a guide, refer to the Input Current for the drive given in the Electrical Ratings tables.

Page 11
Components : Bottom Wire Entry
A Isolator
B Control Module/Control
Terminals
C
Auxiliary Transformer
Set the transformer taps -
see page 13.
D Motor/Output Connections
E Protective Earth/Ground
F Internal Brake Resistor Thermal
Overload Protection
G User Blower Motor Thermal
Overload Protection
H Auxiliary Supply Protection -
Circuit Breaker (primary)
I Auxiliary Supply Protection -
Semiconductor Fuse
(
secondar
y)
J External Brake Resistor
Terminal Block
K 3-Phase Connections
Permanent Earthing
Each unit must be permanently earthed according to EN 61800-5. For permanent earthing,
EN 61800-5 states that:
A cross-section conductor of at least 10mm² copper or 16mm2aluminium is required.
Conductors must be sized in accordance with Local Wiring Regulations which always take
precedence.
As a guide, refer to the Input Current for the drive given in the Electrical Ratings tables.

Page 12
Wiring Diagram : Bottom Wire Entry

Page 13
Auxiliary Transformer Taps (C)
The transformer is tapped for no
connection, i.e. 0V - PARK when it
leaves the factory and the drive will
not operate. Either a low voltage or
high voltage transformer option is
fitted to the drive.
Match the auxiliary transformer tap
to the drive's nominal supply voltage.
For example, connect the taps to 0V
and 400V for a nominal supply
voltage of 400Vac.
The transformer supplies a constant
30Vac to the Control Module,
internal fans etc. It is protected by a
40A semi-conductor fuse
40A Semi-Conductor Fuse
A
uxiliary Transformer

Page 14
AC890PX Control Connections
•
Connect volt-free
contacts as required
•RUN (maintained contact)
terminal X14/03 and
terminal X15/02
BSe
q
uencin
g
•Connect a 10kΩpotentiometer at
terminal block X12 (Analog I/P 3)
High (CW): terminal X12/08
Wiper: terminal X12/04
Low (CCW): terminal X12/01
•Connect the shield to earth/ground
on the drive's metal framework.
A S
p
eed Reference
OR
•External 2-wire speed reference
between
terminals X12/01(-) and X12/04(+)
•Connect the shield to earth ground
on the drive's metal framework.
•
SPEED FEEDBACK
10V = ±100% speed
at terminal X12/0 6
•
TORQUE FEEDBACK
10V = ±200% torque
at terminal X12/07
•
ANALOG COMMON
0V at terminal X12/0 1
Analog
This is a basic connection diagram.
For more detailed information on control connections, refer to Appendix B.
•DRIVE HEALTH
Relay dry contact
(24V rated) at
terminal X14/01 and
terminal X14/02
•RUNNING
24V sourcing output
at terminal X15/08
•ZERO SPEED
24V sourcing output
at terminal X15/09
•DIGITAL COMMON
0
V at terminal X14
/0
4
Di
g
ital
The control terminals will accept a
single wire of size 1.5mm2/16AWG.
For two wires per terminal, use
smaller gauge wire such as
0.5mm2/22AWG.
•Connect motor thermal
switch or thermistor to
terminals X16/08 &
X16/09. Drive will trip
when the thermal switch
opens, or when the
thermistor resistance
exceeds 4kΩmaximum
(PTC Type A : IEC 34-11
Part 2)
•If the motor does not
have a protective device
(thermistor), jumper
these terminals. The
drive needs the
thermistor inputs
connected for it to run.
CThermisto
r

Page 15
AC890PX Feedback Connections
Incremental Pulse Encoders
The default settings for the drive are for 2048 line,
quadrature, incremental pulse encoders with differential
outputs operating from a 10VDC supply.
•Z channel (Marker pulse) connections are not
necessary for running the drive, but inputs are
provided for positioning and servo applications. The
supply voltage to the encoder is set in the Quick
Setup menu. Range 10 VDC to 20 VDC
Use the Keypad to set the following options:
Supply Voltage - PULSE ENC VOLTS
Number of lines per revolution - ENCODER LINES parameter
* Encoder direction - ENCODER INVERT
* Used to match the encoder direction to the motor direction. When TRUE, changes the sign of the
measured speed and the direction of the position count. It is necessary to set up this parameter when in
CLOSED-LOOP VEC mode, as the encoder direction must be correct for this mode to operate.
Using other types of encoders requires the 890 DSE Configuration Tool and the setting of other
parameters. Refer to the AC890PX Engineering Reference Manual for details of these parameters.
This section is only for closed loop vector and induction servo applications.
Skip this page if there is no encoder or resolver mounted on the motor.
Use 3-pair or 4-pair,
individually shielded encoder
cable, Belden model 8777 or
equivalent.
OPTION F
OPTION F Terminal Block
01 Shield
02 Supply –
03 Supply +
04 Channel Z/
05 Channel Z
06 Channel B/
07 Channel B
08 Channel A/
09 Channel A

Page 16
Drive Start-up
Before Applying Power :
•Read the Safety section at the front of the QuickStart.
•Ensure that all local electric codes are met.
•Check for damage to equipment.
•Check for loose ends, clippings, filings, drilling swarf etc. lodged in the drive and
system.
•Check all external wiring circuits of the system - power, control, motor and earth
connections.
•Ensure that unexpected rotation of the motor in either direction will not result in
damage, bodily harm or injury. Disconnect the load from the motor shaft, if possible.
•Check the state of the Motor Thermistor and Brake Resistor connectors. Check
external run contacts are open. Check external speed setpoints are all at zero.
•Ensure that nobody is working on another part of the system which will be affected
by powering up.
•Ensure that other equipment will not be adversely affected by powering up.
•Check motor stator connections are correctly wired for Star or Delta as necessary for
drive output voltage.
Drive Set-up
Appendix A contains information about the Keypad menus and parameter names.
Motor Data
Before attempting to set up the drive, you will need some motor information. This is found on the motor
nameplate. The information you will need is listed below:
Base Volts
Base frequency
Base RPM
Full load amps
No load amps (mag current)
Connection (star or delta)
If all connections have been checked, it is time to POWER-UP the drive

Page 17
Quick Setup Parameters
The following is a list of the Quick Setup parameters you must check before starting the drive. Set only
the ones marked with “x” in the table below, under the intended mode of operation.
V/Hz SV Vector PMAC
Control Mode Select the intended operating mode x x x x
Max Speed Motor RPM at full process speed x x x x
V/F shape Usually Linear. Choose fan curve only for fans x
Motor Current Motor full load current from motor nameplate x x x
Motor Base Freq Motor nameplate frequency x x x
Motor Voltage Motor nameplate voltage x x x
Nameplate RPM Motor nameplate RPM x x x
Motor Poles See Note x x
Pulse Enc Volts Set between 10-20V to match encoder x
Encoder Lines Pulses per Revolution of encoder x
Encoder Invert Changes polarity of encoder feedback x
Autotune Enable Drive will Autotune if started x x
Mag Current Enter the No-Load Amps from the motor nameplate x* x*
•if performing a Stationary Autotune.
NOTE Some of the parameters are product code dependent, that is, they are different for each
frame size and power rating. For example, the unit will be set for either 50Hz or 60Hz
operation:
Motor Poles for 60Hz 2 poles = 3600 rpm, 4 poles = 1800 rpm, 6 poles = 1200 rpm
Motor Poles for 50Hz 2 poles = 3000 rpm, 4 poles = 1500 rpm, 6 poles = 1000 rpm

Page 18
Autotune
•Ensure that MAX SPEED is greater than NAMEPLATE RPM for a successful autotune.
•In the QUICK SETUP menu, set AUTOTUNE ENABLE to TRUE.
•On the Keypad select LOCAL mode. Set SETPOINT (LOCAL) to 0.0%.
•Press the green RUN button. The drive will begin autotuning. The drive will stop without errors if
autotune is successful.
•Go to SYSTEM::SAVE CONFIG::APPLICATION and UP arrow to save your settings.
This section is only for operating in Sensorless or Closed-loop Vector modes.
If the drive is in V/Hz mode, Autotune is unnecessary and will not Enable.
ROTATING AUTOTUNE STATIONARY AUTOTUNE
Under QUICK SETUP, enter the exact MAG
CURRENT in Amps (from motor data)
Under Quick setup, set AUTOTUNE MODE to
STATIONARY
Is the motor uncoupled
from the load and free
to rotate without
causin
g
p
roblems?
YES NO

Page 19
Running in Local
•On the Keypad select LOCAL mode. The display will show the Local Setpoint : 0.0%
•Use the UP arrow to set a Local Setpoint, say 20%.
•Press the green RUN button. The motor will accelerate to the desired speed and maintain it. Adjust
RAMP ACCEL TIME in Quick Setup to the desired level.
•Press the red STOP button. The motor will decelerate to a stop. Adjust RAMP DECEL TIME in Quick
Setup to desired level. If the drive trips on Overvoltage, extend the RAMP DECEL TIME or connect a
braking resistor. Refer to the AC890PX Engineering Reference Manual.
Go to SYSTEM::SAVE CONFIG::APPLICATION and UP arrow to save your settings Values are stored
during power-down.
Running in Remote
•On the keypad select REMOTE mode. The display will show the remote Setpoint : ?.?% (The value
displayed depends on the external speed reference).
•Dial in a speed setpoint using the Speed potentiometer until the display reads 20%.
•Start the drive by closing the Start contact between terminal X14/03 and terminal X15/02. The motor
will accelerate to the desired speed and maintain it. Adjust RAMP ACCEL TIME in Quick Setup to the
desired level.
•Open the Start contact. The motor will decelerate to a stop. Adjust RAMP DECEL TIME in Quick Setup
to desired level. If the drive trips on Overvoltage, extend the RAMP DECEL TIME or connect a braking
resistor. Refer to the AC890PX Engineering Reference Manual..
Go to SYSTEM::SAVE CONFIG::APPLICATION and UP arrow to save your settings Values are stored
during power-down.
SAVE CONFIG
M
Æ for example
M
"UP" TO CONFIRM
PROG
SETPOINT REMOTE
0.0 %
=
PROG
(NORMALACTION OF PROG KEY)
DISPLAYS OPERATOR MENU
SAVE CONFIG
menu at level 2
SAVE CONFIG
APPLICATION
SAVE CONFIG
SAVE CONFIG
SAVE CONFIG
menu at level 2

Page 20
SEQ and REF LEDs are On
when in Local mode
Appendix A: Using the 6901 Keypad
The 6901 keypad has a two-line backlit LCD display with units
and symbols. It can be used to setup and configure the AC890PX
in plain language. It can also be used to operate the drive in
Local mode from its Start and Stop buttons, Jog and reverse.
Menus : exit a menu sub-menu or
parameter scroll up scroll down
Parameters : exit
parameter make writable previous
parameter next
parameter
Edit stop editing show PREF
(hold) increment value
decrement
value
To display the Software Version and
Voltage Rating:
Press repeatedly to display the
Welcome Screen
Press to return to the Menus
To Stop in
Local Mode:
Press
To Start in
Local Mode:
Press