Parker Ac650v series User manual

650V

Frame 1, 2 & 3

HA467649U003 Issue 3

Product Manual

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650V AC Drive

Frame 1, 2 & 3

Product Manual

HA467649U003 Issue 3

2016 Parker Hannifin Manufacturing Ltd.

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any

form or by any means to persons not employed by a Parker company without written permission from Parker

Hannifin Manufacturing Ltd . Although every effort has been taken to ensure the accuracy of this document it

may be necessary, without notice, to make amendments or correct omissions. Parker cannot accept

responsibility for damage, injury, or expenses resulting therefrom.

WARRANTY

The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe Sarl,

Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise agreed. The terms and

conditions are available on our website www.parker.com/terms andconditions/switzerland

Compatible with Version 6.x Software onwards

Cont.2

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS

DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL

INJURY AND PROPERTY DAMAGE.

This document and other information from Parker-Hannifin

Corporation, its subsidiaries and authorized distributors

provide product or system options for further investigation by

users having technical expertise.

The user, through its own analysis and testing, is solely

responsible for making the final selection of the system and

components and assuring that all performance, endurance,

maintenance, safety and warning requirements of the

application are met. The user must analyze all aspects of the

application, follow applicable industry standards, and follow

the information concerning the product in the current product

catalog and in any other materials provided from Parker or its

subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized

distributors provide component or system options based upon

data or specifications provided by the user, the user is

responsible for determining that such data and specifications

are suitable and sufficient for all applications and reasonably

foreseeable uses of the components or systems.

Cont.3

Requirements

IMPORTANT: Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or

service equipment described herein, or any other associated operation.

The information given is intended to highlight safety issues, EMC considerations, and to enable

the user to obtain maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and

used.

INSTALLATION DETAILS

Model Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to Certification

for the Inverter)

Component Relevant Apparatus

Unit fitted:

Wall-mounted Enclosure

Application Area

The equipment described is intended for industrial motor speed control utilising DC motors, AC

induction or AC synchronous machines

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified

personnel. A qualified person is someone who is technically competent and familiar with all

safety information and established safety practices; with the installation process, operation and

maintenance of this equipment; and with all the hazards involved.

Product Warnings

Caution

Risk of electric

shock

Caution

Refer to

documentation

Earth/Ground

Protective

Conductor

Terminal

Safety Information

Cont.4

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by exposure to

rotating machinery and high voltages.

2. The equipment must be permanently earthed due to

the high earth leakage current, and the drive motor

must be connected to an appropriate safety earth.

3. Ensure all incoming supplies are isolated before

working on the equipment. Be aware that there may be

more than one supply connection to the drive.

4. There may still be dangerous voltages present at

power terminals (motor output, supply input phases,

DC bus and the brake, where fitted) when the motor is

at standstill or is stopped.

5. For measurements use only a meter to IEC 61010

(CAT III or higher). Always begin using the highest

range.

CAT I and CAT II meters must not be used on this

product.

6. Allow at least 5 minutes for the drive's capacitors to

discharge to safe voltage levels (<50V). Use the

specified meter capable of measuring up to 1000V dc

& ac rms to confirm that less than 50V is present

between all power terminals and earth.

7. Unless otherwise stated, this product must NOT be

dismantled. In the event of a fault the drive must be

returned. Refer to "Routine Maintenance and Repair".

WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.

 Never perform high voltage resistance checks on the

wiring without first disconnecting the drive from the

circuit being tested.

 Whilst ensuring ventilation is sufficient, provide

guarding and /or additional safety systems to prevent

injury or damage to equipment.

 When replacing a drive in an application and before

returning to use, it is essential that all user defined

parameters for the product’s operation are correctly

installed.

 All control and signal terminals are SELV, i.e.

protected by double insulation. Ensure all external

wiring is rated for the highest system voltage.

 Thermal sensors contained within the motor must have

at least basic insulation.

 All exposed metalwork in the Inverter is protected by

basic insulation and bonded to a safety earth.

 RCDs are not recommended for use with this product

but, where their use is mandatory, only Type B RCDs

should be used.

EMC

 In a domestic environment this product may cause

radio interference in which case supplementary

mitigation measures may be required.

 This equipment contains electrostatic discharge (ESD)

sensitive parts. Observe static control precautions

when handling, installing and servicing this product.

 This is a product of the restricted sales distribution

class according to IEC 61800-3. It is designated as

“professional equipment” as defined in

EN61000-3-2. Permission of the supply authority shall

be obtained before connection to the low voltage

supply.

CAUTION!

APPLICATION RISK

 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the

user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for

individual applications.

RISK ASSESSMENT

Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended.

In particular:

 Stored energy might not discharge to safe levels as

quickly as suggested, and can still be present even

though the drive appears to be switched off

 The motor's direction of rotation might not be controlled

 The motor speed might not be controlled

 The motor might be energised

A drive is a component within a drive system that may influence its operation or effects under a fault condition.

Consideration must be given to:

 Stored energy

 Supply disconnects

 Sequencing logic

 Unintended operation

Safety Information

Contents

Contents Page

Cont.5

CHAPTER 1GETTINGSTARTED 1-1

Introduction .................................................................................................................................. 1-1

Equipment Inspection ................................................................................................1-1

Storage and Packaging..............................................................................................1-1

About this Manual....................................................................................................................... 1-1

CHAPTER 2AN OVERVIEWOFTHEDRIVE 2-1

Component Identification ......................................................................................................... 2-1

CHAPTER 3INSTALLINGTHEDRIVE 3-1

Mechanical Installation .............................................................................................................. 3-1

Mounting the Drive ....................................................................................................3-1

Ventilation .................................................................................................................3-1

Electrical Installation................................................................................................................... 3-2

Wiring Instructions .....................................................................................................3-2

Connection Diagram .................................................................................................3-3

Optional Equipment.................................................................................................................... 3-6

CHAPTER 4OPERATINGTHEDRIVE 4-1

Pre-Operation Checks................................................................................................................. 4-1

Initial Start-up Routines............................................................................................................. 4-1

Local Control Operation............................................................................................4-2

Remote Control Operation.........................................................................................4-2

Set-up as an Open-loop drive (V/F Mode)..................................................................4-3

Set-up using the Sensorless Vector Mode....................................................................4-3

Tuning the Drive to Your System ................................................................................4-5

CHAPTER 5THEKEYPAD 5-1

Controlling the Drive using the Keypad ................................................................................ 5-1

Control Key Definitions ..............................................................................................5-1

Display Indications ....................................................................................................5-2

Drive Status Indications..............................................................................................5-2

Quick Application Selection .......................................................................................5-2

Selecting the Menu Detail ..........................................................................................5-3

The DIAGNOSTICS Menu........................................................................................................... 5-3

The Menu System ........................................................................................................................ 5-4

Special Menu Features ............................................................................................................... 5-5

How To Change a Parameter Value ...........................................................................5-5

Resetting to Factory Defaults (2-button reset) ..............................................................5-5

Contents

Contents Page

Cont.6

Changing the Default Operating Frequency ...............................................................5-5

Selecting Local or Remote Control..............................................................................5-6

Changing Direction in Local Control ..........................................................................5-6

Password Protection...................................................................................................5-7

CHAPTER 6PROGRAMMINGYOURAPPLICATION 6-1

MMI Parameters........................................................................................................................... 6-1

Product-Related Default Values ............................................................................... 6-16

CHAPTER 7TRIPSANDFAULTFINDING 7-1

Trips................................................................................................................................................. 7-1

Trip Warning Message...............................................................................................7-1

What Happens when a Trip Occurs............................................................................7-1

Resetting a Trip Condition..........................................................................................7-1

Using the Keypad to Manage Trips ............................................................................7-1

Hexadecimal Representation of Trips..........................................................................7-5

Fault Finding ................................................................................................................................. 7-6

CHAPTER 8ROUTINEMAINTENANCE&REPAIR 8-1

Routine Maintenance ................................................................................................................. 8-1

Repair.............................................................................................................................................. 8-1

Saving Your Application Data ....................................................................................8-1

Returning the Unit to Parker Hannifin Manufacturing ..................................................8-1

Disposal....................................................................................................................8-1

CHAPTER 9TECHNICALSPECIFICATIONS 9-1

Understanding the Product Code ...............................................................................9-1

Environmental Details ................................................................................................9-3

Power Details ............................................................................................................9-3

Electrical Ratings........................................................................................................9-4

Supply Short Circuit Rating.........................................................................................9-5

User Relay .................................................................................................................9-5

Analog Inputs/Outputs ..............................................................................................9-5

Analog Outputs .........................................................................................................9-5

Digital Inputs.............................................................................................................9-6

Digital Outputs ..........................................................................................................9-6

Cabling Requirements for EMC Compliance ..............................................................9-6

Internal Dynamic Braking Circuit................................................................................9-7

External Brake Resistor...............................................................................................9-7

Supply Harmonic Analysis (230V filtered) ..................................................................9-8

Supply Harmonic Analysis (400V filtered) ..................................................................9-9

Supply Harmonic Analysis (230V unfiltered) ........................................................... 9-10

Supply Harmonic Analysis (400V unfiltered) ........................................................... 9-11

CHAPTER 10CERTIFICATIONFORTHEDRIVE 10-1

Requirements for EMC Compliance...................................................................................... 10-1

Contents

Contents Page

Cont.7

Earthing Requirements ............................................................................................ 10-1

Requirements for UL Compliance ......................................................................................... 10-1

European Directives and the CE Mark.................................................................................. 10-3

CE Marking for Low Voltage Directive ..................................................................... 10-3

CE Marking for EMC - Who is Responsible? ............................................................ 10-3

EMC Compliance........................................................................................................................ 10-3

Certificates ............................................................................................................. 10-4