Parker AC30 series User manual

AC30 series
Variable Speed Drive
HA503711U003 Issue 2: Software Reference
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must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in
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AC30 Series Software Reference
HA503711U003 Issue 2
Compatible with rmware versions X.17 onwards
2018 © Parker Hannin Manufacturing Limited.
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notice.

AC30 series Variable Speed Inverter

Contents 1
Contents .......................................................................................Page No. Contents..........................................................................................Page No.
AC30 series Variable Speed Inverter
Chapter 1: Safety............................................................. 1-1
Requirements....................................................................................1-1
Intended Users.......................................................................................... 1-1
Application Area........................................................................................ 1-1
Personnel................................................................................................... 1-2
Hazards...................................................................................................... 1-2
Chapter 2: Introduction................................................... 2-1
About this Manual ............................................................................2-1
Chapter 3: Product Overview.......................................... 3-1
Product Range..................................................................................3-1
Power Stack Features ......................................................................3-2
Functional Overview ........................................................................3-3
AC30 Series Control Features.........................................................3-7
Chapter 4: The Graphical Keypad .................................. 4-1
Overview............................................................................................4-2
Keypad...............................................................................................4-3
LED Status Indication ......................................................................4-4
The Display........................................................................................4-5
Top Line - Inverter Status Summary........................................................ 4-5
Bottom Line – Soft Key Action Indication............................................... 4-6
The Menu System.............................................................................4-7
Trips and other information displays.............................................4-8
Setting the display language...........................................................4-8
Setup Wizard.....................................................................................4-9
Firmware Update ............................................................................4-10
Chapter 5: Menu Organisation........................................5-1
Menu Map..........................................................................................5-1
Menu Map Summary..................................................................................5-1
Menu Descriptions ...........................................................................5-2
Control Screen...........................................................................................5-2
Setup...........................................................................................................5-2
Monitor........................................................................................................5-2
Favourites...................................................................................................5-2
Parameters........................................................................................5-3
Parameter Map...........................................................................................5-3
Chapter 6: Setup Wizard..................................................6-1
GKP Setup Wizard............................................................................6-1
Setup Wizard Stages .................................................................................6-2
Application selection.................................................................................6-3
Input and Output Option ...........................................................................6-4
Analog Input and Output...........................................................................6-4
Motor Data..................................................................................................6-5
Fieldbus Options........................................................................................6-6
Autotune Parameters.................................................................................6-8
Finalising Setup.........................................................................................6-8
Set Up PMAC Motor Control - Sensorless .....................................6-9
Set Up PMAC Motor Control – Encoder Feedback......................6-10
Set Up PMAC Motor Control – Pos Alignment after Power-up..6-12
Parker Drive Quicktool (PDQ) PC Software .................................6-13
Installation................................................................................................6-13
Starting the Wizard..................................................................................6-15
Task selection..........................................................................................6-16
Application Macro....................................................................................6-19
Drive Hardware.........................................................................................6-20
Motor Setup..............................................................................................6-21
Motor Control Strategy............................................................................6-22
I/O..............................................................................................................6-23
Communications......................................................................................6-24
Monitor the Drive .....................................................................................6-26

2 Contents
Contents .......................................................................................Page No. Contents..........................................................................................Page No.
AC30 series Variable Speed Inverter
Chapter 7: Trips & Fault Finding .................................... 7-1
What Happens when a Trip Occurs................................................7-1
Keypad Indications ................................................................................... 7-1
Resetting a Trip Condition...............................................................7-1
Using the Keypad to Manage Trips ................................................7-2
Trip Messages........................................................................................... 7-2
Hexadecimal Representation of Trips............................................7-8
Runtime Alerts..................................................................................7-9
Autotune Alerts...............................................................................7-11
Other Alerts.....................................................................................7-12
Fault Finding...................................................................................7-14
Black Box Feature ..........................................................................7-15
Black Box File Format............................................................................. 7-15
Diagnostic LEDs.............................................................................7-17
Chapter 8: Ethernet.......................................................... 8-1
Connecting to the Inverter...............................................................8-1
Recommended Cable................................................................................ 8-1
AC30V......................................................................................................... 8-1
AC30P or AC30D ....................................................................................... 8-2
Ethernet Setup..................................................................................8-3
Configuration............................................................................................. 8-3
Advanced Configuration........................................................................... 8-3
Typical Wiring Configurations ................................................................. 8-6
Ethernet Parameter Summary.................................................................. 8-8
Troubleshooting the Ethernet................................................................ 8-12
Web (HTTP) Server.........................................................................8-15
Web Pages............................................................................................... 8-15
Web Server Parameter Summary........................................................... 8-17
Troubleshooting the Web Server........................................................... 8-18
Simple Network Time Protocol (SNTP) Client .............................8-19
SNTP Client Parameter Summary.......................................................... 8-19
SNTP Client Operation ............................................................................8-19
SNTP Relationship with time zone and Daylight Saving......................8-20
Simple Network Time Protocol (SNTP) Server............................8-21
SNTP Server Parameter Summary .........................................................8-21
SNTP Server Operation...........................................................................8-21
Precision Time Protocol (PTP)......................................................8-22
Configuration ...........................................................................................8-22
Advanced Configuration.........................................................................8-22
PTP Parameter Summary........................................................................8-25
Peer to Peer.....................................................................................8-30
Configuration ...........................................................................................8-30
Chapter 2: Fire Mode .......................................................2-1
Configuration....................................................................................2-2
Functional Description.....................................................................2-3
Trips and Auto Restart.....................................................................2-4
Chapter A: Fieldbuses.................................................... A-1
Modbus TCP..................................................................................... A-1
Introduction...............................................................................................A-1
Fixed Parameter Mapping........................................................................A-2
User-Defined Parameter Mapping ...........................................................A-5
Password Protection................................................................................A-6
Supported Modbus Functions.................................................................A-7
Modbus Exception Codes........................................................................A-8
Process Active and Lost Communications Trip.....................................A-8
Parameter Summary.................................................................................A-9
EtherNet/IP Adapter....................................................................... A-11
Introduction.............................................................................................A-11
Inverter Configuration............................................................................A-12
Example PLC Configurations ................................................................A-15
Explicit Access of Parameters...............................................................A-24
Lost Communications Trip ....................................................................A-24
Troubleshooting and Tips......................................................................A-25
CIP Objects..............................................................................................A-26

Contents 3
Contents .......................................................................................Page No. Contents..........................................................................................Page No.
AC30 series Variable Speed Inverter
Parameter Summary...............................................................................A-30
PROFINET IO Device..................................................................... A-32
Introduction.............................................................................................A-32
Inverter Configuration.............................................................................A-33
Example PLC Configurations.................................................................A-37
Acyclic Access of Inverter Parameters.................................................A-48
Lost Communications Trip.....................................................................A-51
Troubleshooting and Tips......................................................................A-51
Parameter Summary...............................................................................A-52
Chapter 2: Sequencing Logic ......................................... 2-1
Drive State Machine .........................................................................2-1
DS402......................................................................................................... 2-1
Sequencing State...................................................................................... 2-1
Sequencing Diagram................................................................................. 2-2
State Transitions....................................................................................... 2-3
Control Word............................................................................................. 2-5
Status Word............................................................................................... 2-6
Appendix C: Parameter Reference.................................C-1
Parameter Descriptions.................................................................. C-1
Active Front End (AFE).............................................................................C-2
App Info....................................................................................................C-13
Auto Restart.............................................................................................C-15
Autotune ..................................................................................................C-20
BACnet IP Option....................................................................................C-24
BACnet MSTP Option..............................................................................C-25
Black Box.................................................................................................C-26
Braking.....................................................................................................C-27
CANopen Option .....................................................................................C-29
Clone........................................................................................................C-30
Communications Options.......................................................................C-35
Configure, (Phase Control).....................................................................C-36
Control Mode...........................................................................................C-39
ControlNet Option...................................................................................C-43
Current Limit............................................................................................C-44
Current Loop ..........................................................................................C-45
Current Sensor Trip ................................................................................C-46
Data Logger.............................................................................................C-47
DC Link Volts Limit.................................................................................C-52
Device Commands..................................................................................C-54
Device State ............................................................................................C-55
DeviceNet Option....................................................................................C-57
Drive info .................................................................................................C-58
Encoder ...................................................................................................C-63
Energy Meter...........................................................................................C-65
EtherCAT Option.....................................................................................C-67
Ethernet...................................................................................................C-68
EtherNet IP Adapter................................................................................C-68
EtherNet IP Option..................................................................................C-68
Feedbacks...............................................................................................C-69
Fieldbus Mapping ...................................................................................C-73
Filter On Torque Dmd.............................................................................C-74
Flash File System....................................................................................C-77
Fluxing VHz .............................................................................................C-78
Flycatching..............................................................................................C-83
General Purpose IO ................................................................................C-85
Graphical Keypad ...................................................................................C-87
Induction Motor Data..............................................................................C-90
Inj Braking...............................................................................................C-92
IO Configure............................................................................................C-94
IO Option Common...............................................................................C-100
IO Values ...............................................................................................C-102
Keypad Override...................................................................................C-105
Local Control.........................................................................................C-106
Maintenance Monitor............................................................................C-107
Minimum Speed ....................................................................................C-109
Modbus..................................................................................................C-110
Modbus RTU Option.............................................................................C-111
Modbus TCP Option .............................................................................C-112
Motor Load ............................................................................................C-113
Motor Nameplate...................................................................................C-116
Motor Sequencer...................................................................................C-118
MRAS .....................................................................................................C-119
Parameter Backup ................................................................................C-121
Pattern Generator .................................................................................C-122
Peer to Peer...........................................................................................C-124
PID..........................................................................................................C-125
PMAC Flycatching ................................................................................C-127

4 Contents
Contents .......................................................................................Page No. Contents..........................................................................................Page No.
AC30 series Variable Speed Inverter
PMAC Motor Advanced.........................................................................C-129
PMAC Motor Data..................................................................................C-130
PMAC SVC.............................................................................................C-134
Pos Fbk Alignment................................................................................C-142
Power Loss Ride Thru..........................................................................C-150
Precision Time Protocol (PTP).............................................................C-153
Preset Speeds .......................................................................................C-154
Profibus DP-V1 Option..........................................................................C-156
PROFINET IO Option.............................................................................C-157
Raise Lower...........................................................................................C-158
Ramp......................................................................................................C-160
Real Time Clock ....................................................................................C-166
Resolver.................................................................................................C-167
Runtime Statistics.................................................................................C-172
SB Digital IO ..........................................................................................C-174
SB Encoder............................................................................................C-177
SB Encoder Slot 1.................................................................................C-180
SB Encoder Slot 2.................................................................................C-182
SB Retransmit .......................................................................................C-183
Scale Setpoint .......................................................................................C-187
SD Card..................................................................................................C-188
Sequencing............................................................................................C-189
Setup Wizard .........................................................................................C-193
Skip Frequencies ..................................................................................C-195
Slew Rate...............................................................................................C-198
Slip Compensation................................................................................C-199
SNTP Client............................................................................................C-200
SNTP Server ..........................................................................................C-200
Soft Menus.............................................................................................C-201
Spd Direct Input ....................................................................................C-203
Spd Loop Diagnostics ..........................................................................C-204
Spd Loop Settings.................................................................................C-205
Speed Error Trip....................................................................................C-209
Speed Ref...............................................................................................C-210
Stabilisation...........................................................................................C-211
Stack Inv Time.......................................................................................C-212
Stall Trip.................................................................................................C-215
System Board Option............................................................................C-216
Thermistor .............................................................................................C-217
Torque Limit ..........................................................................................C-218
Tr Adaptation.........................................................................................C-221
Trips History..........................................................................................C-222
Trips Status...........................................................................................C-223
VDC Ripple ............................................................................................C-229
Voltage Control.....................................................................................C-230
Web Server............................................................................................C-231
Parameter Tables......................................................................... C-232
Parameters Defined in the Firmware...................................................C-234
Parameters Defined in the Default Application..................................C-266
Table of Parameters in Alphabetical Order............................... C-267
Power Dependent Parameter Defaults ...................................... C-272
Appendix D: AC30 Series Product Codes..................... D-1
Understanding the Product Code.................................................. D-1
AC30 Series Control Module....................................................................D-1
AC30 Series Power Stack.........................................................................D-2
Configured AC30 Series Inverter.............................................................D-3
AC30 Series Regenerative Supply Unit...................................................D-4

Safety 1-1
AC30 series Variable Speed Inverter
Chapter 1: Safety
Safety Information
IMPORTANT Please read these important Safety notes before installing and operating this equipment
CAUTION
CAUTION notes in the manual warn of danger to equipment.
WARNING
NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL
Requirements
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other
associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to
Certification)
Component Relevant Apparatus Unit fitted: Cubicle mounted
Through Panel Mounted
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous
machines.

1-2 Safety
AC30 series Variable Speed Inverter
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is
technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance
of this equipment; and with all the hazards involved.
DANGER
Risk of electric
shock
WARNING
Hot surfaces
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the inverter motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on the
equipment. Be aware that there may be more than one supply
connection to the inverter.
4. There may still be dangerous voltages present at power terminals
(motor output, supply input phases, DC bus and the brake, where
fitted) when the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the inverter's capacitors to discharge to
safe voltage levels (<50V). Use the specified meter capable of
measuring up to 1000V dc & ac rms to confirm that less than 50V
is present between all power terminals and between power
terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In
the event of a fault the inverter must be returned. Refer to "Routine
Maintenance and Repair".

Safety 1-3
AC30 series Variable Speed Inverter
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the
wiring without first disconnecting the inverter from the
circuit being tested.
•Whilst ensuring ventilation is sufficient, provide guarding
and /or additional safety systems to prevent injury or
damage to equipment.
•When replacing an inverter in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
•All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
•Thermal sensors contained within the motor must have at least
basic insulation.
•All exposed metalwork in the Inverter is protected by basic
insulation and bonded to a safety earth.
•RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
•In a domestic environment this product may cause radio
interference in which case supplementary mitigation
measures may be required.
•This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
•This is a product of the restricted sales distribution class according
to IEC 61800-3. It is designated as “professional equipment” as
defined in EN61000-3-2 for frames sizes D & E (7.5kW).
Permission of the supply authority shall be obtained before
connection to the public low voltage supply.
Frame sizes E (11kW) to N harmonics conform to the limits of
IEC61000-3-12:2011 (table 4).
WARNING! – Control Unit Removal / Fitting
Isolate supply before plugging or unplugging control unit to the power stack.

1-4 Safety
AC30 series Variable Speed Inverter
CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s
specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the inverter may not operate as intended. In particular:
•Stored energy might not discharge to safe
levels as quickly as suggested, and can still
be present even though the inverter
appears to be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•The motor might be energised
An inverter is a component within an inverter system that may influence its operation or effects under a fault condition. Consideration
must be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Introduction 2-1
AC30 series Variable Speed Inverter
Chapter 2: Introduction
About this Manual
Who is this Manual aimed at?
This Manual is intended for use by the user and programmer of the AC30 series inverters. It assumes a reasonable level of understanding in
these two disciplines.
There are separate hardware installation references - HA503711U001 ‘AC30 Series Hardware Installation Manual: Frames D - J’ and
HA503711U002 ‘AC30 Series Hardware Installation Manual: Frames K - N’ that are intended for use by the installer of the AC30 series inverters.
Note: It is important to always pass on this Manual to any new user of the AC30 series inverter.
How the Manual is Organised?
This Software Reference Manual is organised into chapters, indicated by the numbering on the edge of each page. If the manual is to be printed
it is designed so that it should be printed double-sided using the short-edge for binding.
Information for the operation and programming of the AC30V, AC30P, AC30D & AC30A control modules is detailed in this Manual.
The control module must be mounted on any one of the Frame D, E, F, G, H, J, K, L, M & N power stacks for intended operation. These two
components – control module and power stack, are collectively referred to as “the Inverter” or “drive” throughout the manual.
Product coding: Any “x” within a product code indicates there are variants, see the ‘Appendix D: AC30 Series Product Codes’ section for more
information.
Any text placed in a highlighted area as this sample shows, only refers to the AC30P, AC30D and AC30A control modules.
Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual.
IMPORTANT
Please read all Safety information before proceeding with the operation of this unit.
AC30P
AC30D
AC30A

2-2 Introduction
AC30 series Variable Speed Inverter
Initial Steps
Use the manual to help you plan the following:
Operation
Know your operator:
•how is it to be operated, local and/or remote?
•what level of user is going to operate the unit?
•decide on the best menu level for the Graphical Keypad (GKP) where supplied.
Programming: Use of the Parker Drive Quicktool or Parker Drive Developer (pc programming tools)
Know your application:
•Download either the Parker Drive Quicktool (PDQ) or Parker Drive Developer (PDD) from:
http://www.parker.com/eme/ac30
- The PDQ is a simple tool aimed at the initial setup and commissioning of a single AC30 inverter.
- The PDD is a full development tool that allows users to develop their own multi drive configurations.
•Once downloaded, install on your pc.
•Connect your pc to your AC30 inverter via the Ethernet connection.
•Setup and commission your AC30 inverter with the PDQ wizard (refer to ‘Chapter 6: Setup Wizard’), or develop your own
drive configurations with the PDD tool.
•Refer to ‘Appendix C: Parameter Reference’ for more information.
PC Requirements
Minimum system requirements:
•1GB RAM
•1GHz Pentium
•1GB free Hard Disk space
•1024x768 screen resolution
Operating Systems:
•Windows 7 (32 & 64 bit)
•Windows 8 (32 & 64 bit)
•Windows 10 (32 & 64 bit)

Product Overview3-1
AC30 series Variable Speed Inverter
Chapter 3: Product Overview
Product Range
Power Stacks – Frame Sizes D, E, F, G, H, J, K, L, M & N
Control Modules – AC30V, AC30P, AC30D & AC30A

3-2 Product Overview
AC30 series Variable Speed Inverter
Power Stack Features
General
Switching Frequency
Minimum 2kHz
Default 2kHz (Frames K, L, M & N), 2.5kHz (Frames H & J), 3kHz (Frame G), 4kHz (Frames D, E & F)
Maximum 12kHz (Frames D, E, F & G), 8kHz (Frames H, J, K, L, M & N)
Derating of output current will apply above the default switching frequency.
Output Frequency
Maximum is Switching Frequency divided by 8. This is limited to 590Hz due to export rules.
e.g. for 4kHz switching frequency it is 4000/8 = 500Hz
Maximum is Switching Frequency divided by 6, in PMAC Motor Closed Loop Control.
If >590Hz is required, please contact your local Parker Sales representative.
Dual Rating
Normal duty (ND)
Heavy duty (HD)
Stack
Protection
Trip Conditions
Output scct: line-to-line & line-to-earth
Overcurrent:
- Frames D, E, F, G, H, J & K 220% HD current / Stall
- Frames L, M & N 190% HD current / Stall
Overvoltage & undervoltage
Heatsink over-temperature
Internal over-temperature (Frames J, K, L, M & N only)
Output current imbalance (Frames L, M & N only)
Missing output current sensor (Frames J, K, L, M & N only)
Missing line phase (Frames K, L, M & N only)
Motor Thermistor over-temperature (using GPIO option)
Dynamic Brake scct protection (Frames D, E, F, G, H, J & K only)
Current Limit
Adjustable 110% (ND) or 150% (HD) for 60s
180% shock load limit (Heavy Duty)
Inverse Time
Overload Rating
ND - 110% overload for 60s
HD - 180% overload for 3s (Frames D, E, F, G, H, J & K only), 150% overload for 60s
User
Terminals
Line Input
3 AC input terminals L1, L2, L3 (710 stacks only)
Motor Output
3 AC output terminals - M1, M2, M3 (to be used as line supply connections for AFE applications)
PE
2 protective earth terminals
DC Input
2 DC input terminals DC+ and DC-
Brake Output
2 DC output terminals DB+ and DB to be used when connecting up a Dynamic Brake Resistor
(Frames D, E, F, G, H & J only)
1 DC output terminal DB to be used in conjunction with DC+ when connecting a Dynamic Brake
Resistor (Frame K only)

Product Overview3-3
AC30 series Variable Speed Inverter
Functional Overview
Block Diagram for Frames D, E, F

3-4 Product Overview
AC30 series Variable Speed Inverter
Block Diagram for Frames G, H, J

Product Overview3-5
AC30 series Variable Speed Inverter
Block Diagram for Frame K

3-6 Product Overview
AC30 series Variable Speed Inverter
Block Diagram for Frames L - N