Parker 890SD User manual

890SD Standalone Drive 5-1
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Chapter 5 890SD Standalone Drive
This chapter describes the mechanical and electrical installation of the 890SD Standalone Drive. It
discusses configuring your system, and how to turn the motor for the first time.
Follow the steps for a successful installation.
♦Step 1: Mechanical Installation
Mechanical Installation Diagram
Enclosure details
Mounting dimensions
♦Step 2: Connecting power
♦Step 3: Control connections
Control connection diagram
890SD Standalone Drive terminals
♦Step 4: Checking the system
Power-up with 24V DC|
Configure the 890SD Standalone Drive
Set-up parameters
♦Step 5: Run the motor
Powering-up the unit
The Autotune feature
Initial start-up routines

5-2 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Step 1: Mechanical Installation
Install the 890 units and associated equipment into the cubicle. The diagram shows a typical layout using
Star Point earthing for EMC compliance. Refer to Appendix C for further information.
KEY
A Analog Clean
Earth
B Back plate
C Cubicle
E Dirty Earth
F Filter (optional)
G Star Point Earth
P Fuse or
circuit breaker
R AC Line Reactor
(optional)
S Signal/Control
Screen Earth
T 24V Power Supply
(optional)
Figure 5.1 A Typical Cubicle Layout (wiring not shown)

890SD Standalone Drive 5-3
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Main Points
♦This is a cubicle-mounted unit. It is not suitable for wall-mounting.
♦Mount 890's side-by-side vertically on a solid, flat, normally cool, non-flammable, vertical surface.
♦The unit(s) can be DIN rail or panel mounted.
♦Fit the 890 Installation kit to the bottom of the drive.
♦Adequate ventilation must be provided.
♦Avoid excessive vibration.
♦The earth points (D, E, G, M & S) are shown separated - it may be possible to use one large star point
without EMC problems, this will depend upon your application.
Note Refer to Appendix C for information about EMC compliance.
Sizing the Enclosure
The enclosure should comply with the European safety standards VDE 0160/EN50178 and will require a
tool for opening.
The size of the enclosure will depend on many factors:
♦Physical size and number of units
♦Ventilation clearances
♦Power output, affected by derating due to altitude and ambient temperature

5-4 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Enclosure/Environmental Information
The information here will help you to specify the enclosure to house the 890(s).
890 Operating Conditions
Operating Temperature 0°C to 45°C (32°F to 113°F)
Product Enclosure Rating IP20 - UL (c-UL) Open Type (North America/Canada) Type 1
Suitable for cubicle mount only
Cubicle Installation The 890 must be installed to EN60204 Standard in the cubicle. For
USA, the cubicle shall meet the requirements of UL50.
Cubicle to provide the following attenuation to radiated emissions:
EMC Enclosure Standard
Attenuation to RF in
spectrum 30-1000MHz
EN61800-3
Category C3 NONE
EN61800-3
Category C2 Restricted Distribution
EN61000-6-3:2001
10db
Cubicle Rating
EN61800-3
Category C1 Unrestricted Distribution
EN61000-6-4:2001
20db

890SD Standalone Drive 5-5
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
890 Operating Conditions
Humidity Maximum 85% relative humidity at 40°C (104°F) non-condensing
Atmosphere Non flammable, non corrosive and dust free
Climatic Conditions Class 3k3, as defined by EN50178.
Vibration The product has been tested to the following specification:
Test Fc of EN60068-2-6
10Hz<=f<=57Hz sinusoidal 0.075mm amplitude
57Hz<=f<=150Hz sinusoidal 1g
10 sweep cycles per axis on each of three mutually perpendicular axis
Safety
Pollution Degree Pollution Degree ll (non-conductive pollution, except for temporary
condensation)
Europe When fitted inside an enclosure, this product conforms with the Low
Voltage Directive 2006/95/EC using EN50178 to show compliance.
North America/ Canada Complies with the requirements of UL508C as an open-type drive.
Conformal Coated
Product
Conformal coating increases the product’s resistance to certain
climatic conditions.
Note conformal coating, where effective, will only mitigate the effects
being considered.

5-6 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Cooling
Units are designed for mounting side-by-side as shown. A minimum of 150mm (6") free-air space must be
allowed at the top and bottom of each unit.
The 890 gives off heat in normal operation. The mounting surface for the unit should be normally cool.
Allow a free flow of air through the top and bottom ventilation slots and heatsink. Remember that any other
equipment may have its own clearance requirements. If you mount 890s above and below each other, the
minimum top and bottom clearances should be added to produce an overall clearance value.
150mm
150mm

890SD Standalone Drive 5-7
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Mounting Dimensions
Mount the unit using the keyholes and slots, or fix to a DIN rail (35mm DIN).
Side view Front view
Dimensions are in millimetres. X: Power Bracket - 890 Installation Kit
890SD Weight Frame B 5kg/11.0lbs Frame C 6.6kg/14.5lbs Frame D 12.1kg/26.7lbs

5-8 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
The 890 Installation Kit is supplied with your unit. The kit provides several options for earth/ground
connections. It also includes the brackets for DIN rail mounting the unit. Refer to the
instructions in the kit and use the appropriate parts.
Cables are considered to be electrically sensitive, clean or noisy. Plan your cable routes to
segregate these cables for EMC compliance. Refer to Appendix C: "Certification".
Panel Mount Fixings
Support the unit at the top and bottom with fixings to secure the unit to the panel. Mark
and drill the fixing holes into the panel. Refer to the fixing centres given on the previous
page. Insert the fixings into the top hole(s) and hang the unit. Insert the bottom fixing(s)
and tighten to the required torque.
DIN Rail Mounting
The unit can be DIN rail mounted (35mm DIN).
Convert the unit to accept to DIN rail mounting:
1. Secure the DIN clips from the 890 Installation Kit into the threaded inserts at the top of
the unit using the fixings supplied.
2. Hang the unit on the top DIN rail. Fix the DIN clips onto the bottom of the unit and clip
onto the DIN rail.
3. Tighten both the top and bottom clips when the unit is in position on the rail.
Shield Bonding Clips
Fit the shield bonding clips to the Control Bracket/Power Bracket. Select slots providing a
loose fit. This will then allow the clips to be tightened by hand.
Note Do not squeeze the clip sides to produce a fit as this will crimp the sides to the clip's
moving soleplate.

890SD Standalone Drive 5-9
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
890 Installation Kit
The fitting instructions for the kit are reproduced below.

5-10 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Step 2: Connecting Power
In this section we are going to connect the 3-phase supply to the 890SD Standalone Drive(s).
We'll also connect the motor and the (optional) brake resistor.
WARNING
During commissioning, remove the fuses (or trip the circuit breaker) on your 3-phase supply.
Make sure the power is OFF, and that it cannot be switched on accidentally whilst you are working.
Solid-State Short-Circuit Protection
These devices provide Class 10 motor overload protection. The maximum internal overload protection level
(current limit) is 150% for 60 seconds in Constant mode. Refer to Appendix D: Programming - CURRENT
LIMIT for user current limit adjustment information.
An external motor overload protective device must be provided by the installer where the motor has a full-
load Ampere rating of less than 50% of the drive output rating; or when the MOTOR STALLED trip is
TRUE (TRIPS STATUS::DISABLED WORD 1>>MOTOR STALLED); or when the STALL TIME
parameter is increased above 480 seconds.
Refer to the 890 Installation Kit for earth/ground fixing details. Fit the appropriate parts.
Each unit must be permanently earthed according to EN 50178.
For permanent earthing:
A cross-section conductor of at least 10mm² is required. This can be achieved either by using a
single conductor (PE) or by laying a second conductor though separate terminals (PE2 where
provided) and electrically in parallel.

890SD Standalone Drive 5-11
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Wiring Diagram

5-12 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Key to Wiring Diagram
A Analog Clean Earth This must be insulated from the back panel. Analog reference X12/01 or digital reference
X14/04 must be connected to this busbar, avoiding earth loops.
B Back-plate Earth the backplate to the star point (G).
C Cubicle The 890 must be mounted inside a cubicle complying with the European safety standards
VDE 0160/EN50178.
D Control Wiring Control terminals are SELV (Safe Extra Low Voltage), i.e. double-insulated from power
circuits. 0.08mm2(28AWG) to 2.5mm2(12AWG).
E Dirty Earth This must be insulated from the back panel. It is used for all power earths.
F Filter (optional) Refer to Chapter 7: "Associated Equipment" for the specified filter. This may help to
achieve EMC compliance. Refer to Appendix C.
G Star Point Earth/Ground
The star point connects all earth busbars. Connect the star point to the incoming safety
earth (PE). Note the possible requirement for PE2 connections to each drive, refer to page
5-9.
H
Brake Resistor
(DC+, EXT: frames B & C)
(DBR+, DBR-: frame D)
External brake resistors are available. Refer to Chapter 7: "Associated Equipment".
Ensure wiring is rated for highest system voltage. (890SD Frame D units also have
internal brake resistors.)

890SD Standalone Drive 5-13
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Key to Wiring Diagram
J FireWire™ Connection A very fast external bus (IEEE 1394a) to connect up to 63 units. You will need the
FireWire Option Card for each Common Bus Drive, refer to Appendix A.
K Motor
(M1, M2, M3)
The motor used must be suitable for Inverter duty. Ensure wiring is rated for highest
system voltage. Refer to Appendix E.
L 3∅Power Supply Cable
(L1, L2, L3)
Ensure wiring is rated for highest system voltage.
Refer to Appendix E.
M Metal Work Earth Use the back panel for this earth. It provides earthing points for all parts of the cubicle
including doors and panels. Connect cubicle to earth/ground via cubicle PE terminal.
P Fuse or Type B RCD Fuse rating - refer to Appendix E. We don't recommend the use of circuit breakers (e.g.
RCD, ELCB, GFCI), but if their use is mandatory, use only a Type B RCD.
R Line Reactor (optional) An optional 3% line reactor can be fitted. This may help to achieve EMC compliance.
Refer to Chapter 7: "Associated Equipment".
S Signal/Control Screen Earth This must be insulated from the back panel. Connect any signal/control screened cables
which do not go directly to the drives.
T 24V Power Supply
(optional)
A 24Vdc power supply. Can supply the 890SD unit to allow for configuration and
commissioning of the system without the AC supply being present.

5-14 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Power Connections - 890SD Standalone Drive
Power Connections - 890SD Standalone Drive
EARTH/GROUND
Fix Drive earth connections to .
Maximum wire sizes:
Frame B: 6mm2/ 10AWG
Frame C: 10mm2/ 8AWG
Frame D: 16mm2/ 4AWG
Fix the earth from the Motor to the base of the drive.
Maximum wire sizes:
Frame B: 4mm2/ 12AWG
Frame C: 10mm2/ 8AWG
Frame D: 16mm2/ 4AWG
Refer to the 890 Installation Kit for earth/ground fixing details.
Each unit must be permanently earthed according to EN 50178.
For permanent earthing: one conductor, PE1, of >10mm² cross-section is required; or two individual
incoming protective earth conductors, PE1 & PE2, of <10mm² cross-section. Each earth conductor must
be suitable for the fault current according to EN 60204.

890SD Standalone Drive 5-15
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Power Connections - 890SD Standalone Drive
SUPPLY MOTOR
SUPPLY
L1 L2 L3
MOTOR
M1 M2 M3
L1, L2, L3
Connect 3-phase supply in any order.
Maximum wire sizes:
Frame B: 6mm2/ 10AWG, 0.5-0.9Nm / 0.4-0.7lbf
Frame C: 10mm2/ 8AWG, 1.2Nm / 0.9lbf
Frame D: 16mm2/ 4AWG, 2-4Nm / 1.5-3lbf
M1 (U), M2 (V), M3 (W).
Connect to the motor in any order.
Maximum wire sizes:
Frame B: 6mm2/ 10AWG, 0.5-0.9Nm / 0.4-0.7lbf
Frame C: 10mm2/ 8AWG, 1.2Nm / 0.9lbf
Frame D: 16mm2/ 4AWG, 2-4Nm / 1.5-3lbf
DC+ / DC- Bottom Terminals - Option
DC+ DC-
These terminals can be used for link monitoring and for link
sharing between 890SD drives - caution: refer to the Link Shairing
Application note for limitations.
Use correctly rated wire - refer to Appendix E.
Maximum wire sizes:
Frame B: 6mm2/ 10AWG, 0.5-0.9Nm / 0.4-0.7lbf
Frame C: 10mm2/ 8AWG, 1.2Nm / 0.9lbf
Frame D: 16mm2/ 4AWG, 2-4Nm / 1.5-3lbf

5-16 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Power Connections - 890SD Standalone Drive
BRAKE RESISTOR - Frame B Option
BRAKE
DC+ INT EXT
RESISTOR
You can connect an external brake resistor between terminals DC+
and EXT, OR select the internal brake resistor by linking terminals
DC+ and INT (do NOT connect to both).
Maximum wire size:
Frame B: 6mm2/ 10AWG, 0.5-0.9Nm / 0.4-0.7lbf
BRAKE RESISTOR - Frame C & D Option
BRAKE
DC+ INT
terminal
not used
EXT
RESISTOR
DBR+ DBR-
Frame C Frame D
Connect an external brake resistor between terminals
DBR+ and DBR-.
Maximum wire size:
Frame C: 6mm2/ 10AWG, 0.5-0.9Nm / 0.4-0.7lbf
Frame D: 10mm2/ 8AWG, 1.2Nm / 0.9lbf
You can connect an external brake resistor between terminals DC+
and EXT. The INT terminal is for future use only. Do not connect
anything to this terminal.
Maximum wire size:
Frame B: 6mm2/ 10AWG, 0.5-0.9Nm / 0.4-0.7lbf

890SD Standalone Drive 5-17
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Power Connections - 890SD Standalone Drive
BRAKE RESISTOR - information
During deceleration, or with an overhauling load, the motor acts as a generator. Energy flows back from
the motor into the dc link capacitors within the drive. This causes the dc link voltage to rise. If the dc link
voltage exceeds 810V for the 400V build (or 890V for the 500V build) then the drive will trip to protect
the capacitors and the drive power devices. The amount of energy that can be absorbed in the capacitors is
relatively small; typically more than 20% braking torque will cause the drive to trip on overvoltage.
Dynamic braking increases the braking capability of the drive by dissipating the excess energy in a high
power resistor connected across the dc link, see above.
When the dc link voltage rises above that specified for each Frame size the brake unit switches the
external resistor network across the dc link. The brake unit switches off again when the dc link voltage
falls below the threshold level. The amount of energy produced by the motor during regeneration depends
upon the DECEL TIME parameter (refer to the REFERENCE RAMP and DYNAMIC BRAKING
function blocks) and the inertia of the load.
Refer to Chapter 7:"Associated Equipment" for brake resistor selection.

5-18 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Power Connections - 890SD Standalone Drive
MOTOR THERMISTOR
MOTOR
THERM.
Detects over-temperature in motors fitted with an internal
thermistor
Link these terminals for motors not fitted with an internal
thermistor (or set SETUP::TRIPS::I/O TRIPS::INVERT
THERMIST to True).
Maximum wire size:
0.22 Nm/0.16lbf
The connections have no polarity. Thermistor PTC `Type A’ is
supported as defined in IEC 34-11 Part 2:
Rising temperature trip resistance: 1650 to 4000
Ω
Falling temperature trip reset resistance: 750 to 1650
Ω
Mechanical Brake (24V) - Option
-
+
-
+
OUT
IN
01
02
03
04
COIL
24V supply
Refer to Chapter 7: "Associated Equipment" - Mechanical Brake.
Connect the 24V DC brake supply to terminals 1 and 2, and
connect the brake terminals to 3 and 4. The brake coil is energized
when the drive runs. The terminals are rated for 2A DC at 24V DC.

890SD Standalone Drive 5-19
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Step 3: Control Connections
WARNING
During commissioning, remove the fuses (or trip the circuit breaker) on your 3-phase supply.
Make sure the power is OFF, and that it cannot be switched on accidentally whilst you are working.
Main Points
♦The 890 is a system product and is designed for Remote mode operation using the analog & digital
inputs/outputs and/or FireWireTM connection. The use of the keypad (Local mode) is for configuration
purposes.
Connecting 890SD Standalone Drives using the FireWireTM Option Cards is recommended for
applications requiring high levels of accuracy. Otherwise, use I/O to transfer data from master to
slave units.
♦The control terminals will accept a single wire of size 1.5mm2/16AWG. For two wires per terminal, use
smaller gauge wire such as 0.5mm2/22AWG.
♦Use screened control cables to comply with EMC requirements. All screens must be terminated at the
base of the product using the Control Bracket and (optional) Shield Bonding Clips from the 890
Installation Kit.
♦The control board 0V at X14/04 must be connected to protective (clean) earth outside of the product to
meet EMC and safety requirements.

5-20 890SD Standalone Drive
890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D
8
9
10
11
A
B
C
D
1
2
3
4
6
7
E
Control Connection Diagram