Parker LINKnet AC30P User manual

AC30 series
Variable Speed Drive
HA501718U002 Issue 8Product Manual
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ENGINEERING YOUR SUCCESS.

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product or
system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the nal selection of the system and components
and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user
must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in
the current product catalogue and in any other materials provided from Parker Hannin Corporation or its subsidiaries or authorized
distributors.
To the extent that Parker Hannin Corporation or its subsidiaries or authorized distributors provide component or system options based
upon data or specications provided by the user, the user is responsible for determining that such data and specications are suitable
and sufcient for all applications and reasonably foreseeable uses of the components or systems.
The above disclaimer is being specically brought to the user’s attention and is in addition to and not in substitution to the Exclusions
and Limitations on Liability which are set out in the terms and conditions of sale.

AC30 series User’s Manual
Frames D, E, F, G, H, J, K including AC30P & AC30D
HA501718U002 Issue 8
Compatible with Firmware Version 1.13 for AC30V, and Versions 2.13 & 3.13 for AC30P / AC30D, onwards
2017 © Parker Hannin Manufacturing Limited.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form
or by any means to persons not employed by a Parker Hannin Manufacturing Limited company without written
permission from Parker Hannin Manufacturing Ltd. Although evry efford has been taken to ensure the accuracy
of this document it may be necessary, without notice, to make amendments or corect omissions Parker Hannin
Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting thereform.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannin Europe Sàrl, Luxembourg,
Switzerland Branch, Etoy, apply to this contract unless otherwise agreed. The terms and conditions are available
on our website: www.parker.com/termsandconditons/switzerland
Parker Hannin Manufacturing Limited reserved the right to change the content and product specication without
notice.

Contents 1
Contents ...................................................................Page No. Contents....................................................................... Page No.
Chapter 1: Safety............................................................. 1-1
Chapter 2: Introduction................................................... 2-1
About this Manual ............................................................................2-1
Packaging and Lifting Details .........................................................2-3
Chapter 3: Product Overview.......................................... 3-1
Product Range..................................................................................3-1
Control Features...............................................................................3-2
Functional Overview ........................................................................3-3
Chapter 4: Installation..................................................... 4-1
Cubicle Mount...................................................................................4-1
Dimensions for Cubicle Mount Installation............................................. 4-1
Dimensions for Cubicle Mount Installation – Frame K .......................... 4-2
Mounting the Inverter................................................................................ 4-3
Ventilation.................................................................................................. 4-3
Cubicle Mounting Details ......................................................................... 4-4
Through Panel Mount Frames D to J only.....................................4-5
Dimensions for Through Panel Installation............................................ 4-5
Frames D, E ............................................................................................... 4-5
Frames F, G ............................................................................................... 4-6
Frame H...................................................................................................... 4-7
Frame J ...................................................................................................... 4-8
Mounting the INVERTER........................................................................... 4-9
Ventilation.................................................................................................. 4-9
Through Panel Mounting Detail (frames D – J only) ............................ 4-10
Cover Removal Instructions – All Frames ............................................ 4-10
Cabling Bracket for Control & Main Cable...................................4-13
Cabling Bracket for AC30D System Terminals............................4-14
Electrical Installation......................................................................4-15
Wiring Instructions.................................................................................. 4-15
AC fed power Wiring Connections ........................................................ 4-16
DC FED Power Wiring Connections (Frames D – J only) .................... 4-17
Control Module Cover Removal....................................................4-18
Control Module Removal...............................................................4-19
Control Module Terminal Cable Specification...................................... 4-20
AC30V Control Wiring Connections...................................................... 4-21
AC30D-P Control Wiring Connections .................................................. 4-22
System Board Control Wiring Connections – AC30D ONLY............... 4-23
.................................................................................................................. 4-23
Wiring Diagrams.............................................................................4-24
The Default Application...........................................................................4-24
Application Description...........................................................................4-24
Application 0: Basic Speed Control......................................................4-26
Application 1: Auto/Manual Control......................................................4-28
Application 2: Raise / Lower Trim......................................................4-30
Application 3: Presets Speeds ..............................................................4-32
Application 4: PID Control .....................................................................4-34
Application 5: Active Front-End ............................................................4-36
Terminal Block Wire Range ....................................................................4-38
Terminal Tightening Torques .................................................................4-39
Optional Equipment.................................................................................4-39
Brake Wiring.............................................................................................4-39
Fitting a Remote GKP.....................................................................4-40
Getting Started................................................................................4-41
GKP Setup Wizard ...................................................................................4-41
Ethernet Communications......................................................................4-42
Firmware Update.............................................................................4-45
Updating the inverter firmware...............................................................4-45
Chapter 5: Associated Equipment..................................5-1
Main Points.................................................................................................5-1
AC Motor Chokes..............................................................................5-4
Dynamic Braking Resistors.............................................................5-5
Wiring Details.............................................................................................5-5
Dynamic Braking Resistors.............................................................5-6
Resistor Selection......................................................................................5-6
Circuit Breakers................................................................................5-8
External EMC Filters.........................................................................5-8
Input Chokes.....................................................................................5-9
Gasket Kits........................................................................................5-9
Cabling Bracket for Control, System Option & Power Stack.......5-9
Option Cards...................................................................................5-10
SD Cards...................................................................................................5-10
Installation Details...................................................................................5-11
Chapter 6 Safe Torque Off SIL3/PLe...............................6-1
General Information .........................................................................6-1
STO Functional Description......................................................................6-2
Alignment to European Standards .................................................6-3
EN ISO13849-1:2008 ..................................................................................6-3
EN61800-5-2:2007 and EN61508...............................................................6-4
Safety Specification .........................................................................6-5
EMC Specification ............................................................................6-6

Contents 2
Contents ...................................................................Page No. Contents....................................................................... Page No.
User Connections.............................................................................6-7
STO Technical Specification...........................................................6-9
Inputs Specification.................................................................................. 6-9
Output Specification............................................................................... 6-10
Truth Table............................................................................................... 6-11
STO Input Timing Diagrams..........................................................6-12
Ideal Operation........................................................................................ 6-12
Typical Operation.................................................................................... 6-13
Fault Operation........................................................................................ 6-14
Pulsed Inputs........................................................................................... 6-15
STO State Transition Diagram.......................................................6-16
STO Trip Annunciation ..................................................................6-17
Safety Warnings and Limitations..................................................6-18
Example User Wiring .............................................................................. 6-20
Applications that do not require STO function..................................... 6-20
Minimum STO Implementation............................................................... 6-21
STO Implementation with Safety Control Unit...................................... 6-22
SS1 Implementation using Safety Control Unit.................................... 6-24
STO Function Checking.................................................................6-26
Comprehensive Check...................................................................6-27
The following test steps must be performed:....................................... 6-28
Regular Check......................................................................................... 6-32
Troubleshooting .............................................................................6-33
Chapter 7: The Graphical Keypad .................................. 7-1
Overview............................................................................................7-2
Keypad...............................................................................................7-3
The Display........................................................................................7-4
Inverter Status Summary.......................................................................... 7-4
Soft key action indication......................................................................... 7-5
LEDS ..................................................................................................7-6
The Menu System.............................................................................7-7
Navigating the Menu System ................................................................... 7-7
Changing a Parameter Value.................................................................... 7-7
Trips and other information displays .............................................7-8
Setting the display language...........................................................7-8
Setting the display language to Custom................................................. 7-8
Chapter 8: Menu Organisation........................................ 8-1
Menu Map..........................................................................................8-1
Menu Map Summary ................................................................................. 8-1
Menu Descriptions ...........................................................................8-2
Control Screen .......................................................................................... 8-2
Setup...........................................................................................................8-2
Monitor........................................................................................................8-2
Favourites...................................................................................................8-2
Parameters.................................................................................................8-2
Parameter Map..................................................................................8-3
Chapter 9: Setup Wizard..................................................9-1
GKP Setup Wizard............................................................................9-1
Set Up PMAC Motor Control - Sensorless .....................................9-9
Set Up PMAC Motor Control – Encoder Feedback......................9-10
Set Up PMAC Motor Control – Pos Alignment after Power-up..9-12
Parker Drive Quicktool (PDQ) PC Software .................................9-13
Installation................................................................................................9-13
Starting the Wizard ..................................................................................9-15
Task selection..........................................................................................9-16
Find drive..................................................................................................9-17
Select Macro.............................................................................................9-19
Setup I/O...................................................................................................9-20
Select motor.............................................................................................9-21
Setup the Drive Control...........................................................................9-24
Setup Communications...........................................................................9-25
Commission the Drive.............................................................................9-26
Monitor the Drive .....................................................................................9-27
Chapter 10: Trips & Fault Finding.................................10-1
Trips and Fault Finding..................................................................10-1
What Happens when a Trip Occurs........................................................10-1
Resetting a Trip Condition......................................................................10-1
Using the Keypad to Manage Trips........................................................10-2
Hexadecimal Representation of Trips....................................................10-7
Runtime Alerts................................................................................10-9
Autotune Alerts.............................................................................10-11
Other Alerts...................................................................................10-13
Fault Finding.................................................................................10-16
Black Box Feature ........................................................................10-17
Black Box File Format...........................................................................10-17
Diagnostic LEDs...........................................................................10-19
Chapter 11: Routine Maintenance & Repair.................11-1
Routine Maintenance .....................................................................11-1
Preventative Maintenance .............................................................11-1
Fan Cassette (Frames D – J only)..........................................................11-1
DC Link Capacitors..................................................................................11-2

Contents 3
Contents ...................................................................Page No. Contents....................................................................... Page No.
Repair...............................................................................................11-2
Saving Your Application Data................................................................ 11-2
Returning the Unit to Parker .................................................................. 11-2
Chapter 12: Ethernet...................................................... 12-1
Connecting to the Inverter.............................................................12-1
Recommended Cable.............................................................................. 12-1
AC30V....................................................................................................... 12-1
AC30P or AC30D ..................................................................................... 12-2
Ethernet Setup................................................................................12-3
Configuration........................................................................................... 12-3
Advanced Configuration......................................................................... 12-3
Typical Wiring Configurations ............................................................... 12-6
Ethernet Parameter Summary................................................................ 12-8
Troubleshooting the Ethernet.............................................................. 12-11
Web (HTTP) Server.......................................................................12-14
Web Pages............................................................................................. 12-14
Web Server Parameter Summary......................................................... 12-16
Troubleshooting the Web Server......................................................... 12-17
Precision Time Protocol (PTP)....................................................12-18
Configuration......................................................................................... 12-18
Advanced Configuration....................................................................... 12-18
PTP Parameter Summary ..................................................................... 12-21
Peer to Peer...................................................................................12-24
Configuration......................................................................................... 12-24
Peer to Peer Parameter Summary ....................................................... 12-25
Chapter 13: Fire Mode................................................... 13-1
Configuration..................................................................................13-2
Functional Description ........................................................................... 13-3
Trips and Auto Restart............................................................................ 13-4
Appendix B: Sequencing Logic......................................B-1
Drive State Machine ........................................................................ B-1
DS402.........................................................................................................B-1
Sequencing State......................................................................................B-1
Sequencing Diagram.................................................................................B-2
State Transitions.......................................................................................B-3
Control Word.............................................................................................B-5
Status Word...............................................................................................B-6
Appendix C: Compliance .............................................C-1
Applicable Standards................................................................................C-1
EUROPEAN COMPLIANCE............................................................. C-2
CE Marking................................................................................................C-2
EMC Compliance.......................................................................................C-3
EMC Standards Comparison.......................................................... C-4
Radiated.....................................................................................................C-4
Conducted Emission................................................................................C-5
EMC Compliance (4kHz)...........................................................................C-6
EMC Installation Guidance........................................................... C-11
Protective Earth (PE) Connections........................................................C-11
Mitigating Radiated Emissions..............................................................C-12
Cabling Requirements............................................................................C-14
Harmonic Information – AC Supplied Inverters ......................... C-30
Requirements for North American and Canadian Compliance C-37
North American Compliance..................................................................C-37
Canadian Compliance ............................................................................C-38
North American and Canadian Compliance Information.....................C-38
Environmental................................................................................ C-44
Restriction, Evaluation, Authorisation and Restriction of Chemicals (REACH)
..................................................................................................................C-44
Restriction of Hazardous Substances (RoHS) .....................................C-44
Waste Electrical and Electronic Equipment (WEEE)...........................C-45
Declarations ............................................................................................C-46
Appendix D: Parameter Reference................................ D-1
Parameter Descriptions .................................................................. D-1
Active Front End (AFE).............................................................................D-2
App Info ...................................................................................................D-14
Auto Restart ............................................................................................D-16
Autotune..................................................................................................D-21
BACnet IP Option....................................................................................D-25
BACnet MSTP Option.............................................................................D-26
Black Box ................................................................................................D-27
Braking ....................................................................................................D-28
CANopen Option.....................................................................................D-30
Clone........................................................................................................D-31
Communications Options......................................................................D-35
Configure, (Phase Control) ....................................................................D-36
Control Mode...........................................................................................D-39
ControlNet Option...................................................................................D-41
Current Limit ...........................................................................................D-42
Current Loop..........................................................................................D-43
Current Sensor Trip................................................................................D-44
Data Logger.............................................................................................D-45
DC Link Volts Limit.................................................................................D-48
Device Commands..................................................................................D-50

Contents 4
Contents ...................................................................Page No. Contents....................................................................... Page No.
Device State.............................................................................................D-51
DeviceNet Option....................................................................................D-53
Drive info..................................................................................................D-54
Encoder....................................................................................................D-58
Encoder Slot 1.........................................................................................D-60
Encoder Slot 2.........................................................................................D-62
Energy Meter ...........................................................................................D-63
EtherCAT Option.....................................................................................D-65
Ethernet....................................................................................................D-66
EtherNet IP Adapter ................................................................................D-66
EtherNet IP Option ..................................................................................D-66
Feedbacks................................................................................................D-67
Fieldbus Mapping....................................................................................D-71
Filter On Torque Dmd .............................................................................D-72
Flash File System....................................................................................D-75
Fluxing VHz..............................................................................................D-76
Flycatching..............................................................................................D-82
General Purpose IO.................................................................................D-84
Graphical Keypad....................................................................................D-86
Induction Motor Data ..............................................................................D-89
Inj Braking................................................................................................D-90
IO Configure ............................................................................................D-92
IO Option Common .................................................................................D-96
IO Values..................................................................................................D-98
Local Control.........................................................................................D-101
Minimum Speed.....................................................................................D-102
Modbus ..................................................................................................D-103
Modbus RTU Option..............................................................................D-104
Modbus TCP Option..............................................................................D-105
Motor Load.............................................................................................D-106
Motor Nameplate...................................................................................D-109
Motor Sequencer...................................................................................D-111
MRAS......................................................................................................D-112
Pattern Generator..................................................................................D-114
Peer to Peer...........................................................................................D-116
PID..........................................................................................................D-117
PMAC Flycatching.................................................................................D-119
PMAC Motor Data..................................................................................D-121
PMAC SVC.............................................................................................D-125
Pos Fbk Alignment................................................................................D-133
Power Loss Ride Thru ..........................................................................D-141
Precision Time Protocol (PTP).............................................................D-144
Preset Speeds .......................................................................................D-145
Profibus DP-V1 Option..........................................................................D-147
PROFINET IO Option.............................................................................D-148
Raise Lower...........................................................................................D-149
Ramp......................................................................................................D-151
Real Time Clock....................................................................................D-157
Resolver.................................................................................................D-158
Runtime Statistics.................................................................................D-163
Scale Setpoint.......................................................................................D-165
SD Card..................................................................................................D-166
Sequencing ...........................................................................................D-167
Setup Wizard.........................................................................................D-171
Skip Frequencies..................................................................................D-172
Slew Rate...............................................................................................D-175
Slip Compensation ...............................................................................D-176
Soft Menus ............................................................................................D-177
Spd Direct Input....................................................................................D-179
Spd Loop Diagnostics..........................................................................D-180
Spd Loop Settings................................................................................D-181
Speed Error Trip....................................................................................D-185
Speed Ref..............................................................................................D-186
Stabilisation ..........................................................................................D-187
Stack Inv Time.......................................................................................D-188
Stall Trip ................................................................................................D-191
System Board IO...................................................................................D-192
System Board Option...........................................................................D-194
Torque Limit..........................................................................................D-195
Thermistor.............................................................................................D-198
Tr Adaptation ........................................................................................D-199
Trips History..........................................................................................D-200
Trips Status...........................................................................................D-201
VDC Ripple ............................................................................................D-206
Voltage Control.....................................................................................D-207
Web Server............................................................................................D-208
Parameter Table........................................................................... D-209
Table of Parameters in Alphabetical Order............................... D-241
Power Dependent Parameter Defaults ...................................... D-249
Appendix E: E Plan Library.............................................E-1
E Plan Library................................................................................... E-1
Appendix F: Technical Specifications............................F-1
Understanding the Product Code...................................................F-1
Model Number........................................................................................... F-1
Environmental Details.............................................................................. F-5
Earthing/Safety Details............................................................................. F-6
Cooling Fans............................................................................................. F-6

Contents 5
Contents ...................................................................Page No. Contents....................................................................... Page No.
AC FED Electrical Ratings (400V Build Variant).....................................F-7
DC FED Electrical Ratings (400V Build Variant)...................................F-14
LINE Input Fuse Ratings (Europe).........................................................F-20
DC Input Fuse Ratings (Europe)............................................................F-21
LINE Input Fuse Ratings (North America and Canada)........................F-22
Internal Dynamic Brake Switch..............................................................F-23
Supply Short Circuit Rating ...................................................................F-24
Analog Inputs/Outputs............................................................................F-25
Reference Outputs..................................................................................F-25
Digital Inputs ...........................................................................................F-26
Digital Outputs ........................................................................................F-26
User 24v Supply OUTPUT (X12/05)........................................................F-27
Auxiliary 24V Input– AC30V and Ac30P only........................................F-27
RelayS - AC30V ONLY.............................................................................F-27
SYSTEM Auxiliary 24V Input – AC30D ONLY........................................F-28
DIGITAL INPUTs – AC30D ONLY ...........................................................F-28
Encoder Power Supply Output – AC30D ONLY....................................F-29
Encoder Inputs – AC30D ONLY .............................................................F-30
Encoder Transmit Outputs – AC30D ONLY ..........................................F-31

Safety 1-1
AC30 series Variable Speed Inverter
Chapter 1: Safety
Safety Information
Please read these important Safety notes before installing and operating this equipment
CAUTION
CAUTION notes in the manual warn of danger to equipment.
WARNING
NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL
Requirements
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other
associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to
Certification)
Component Relevant Apparatus
Unit fitted:
Cubicle mounted
Through Panel Mounted
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous
machines.

1-2 Safety
AC30 series Variable Speed Inverter
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is
technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance
of this equipment; and with all the hazards involved.
DANGER
Risk of electric
shock
WARNING
Hot surfaces
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the inverter motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on the
equipment. Be aware that there may be more than one supply
connection to the inverter.
4. There may still be dangerous voltages present at power terminals
(motor output, supply input phases, DC bus and the brake, where
fitted) when the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the inverter's capacitors to discharge to
safe voltage levels (<50V). Use the specified meter capable of
measuring up to 1000V dc & ac rms to confirm that less than 50V
is present between all power terminals and between power
terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In
the event of a fault the inverter must be returned. Refer to "Routine
Maintenance and Repair".