Parker ac890 User manual

HA468445U003AC890 Engineering Reference
Product Manual : Frames B, C & D
HA468445U003 Issue 4
Compatible with Software Version 3.1 onwards
2008 Parker SSD Drives, a division of Parker Hannifin Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or
transmitted in any form or by any means to persons not employed by a Parker SSD Drives
company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd .
Although every effort has been taken to ensure the accuracy of this document it may be necessary,
without notice, to make amendments or correct omissions. Parker SSD Drives cannot accept
responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials and workmanship for
the period of 24 months from the date of manufacture, or 12 months from the date of delivery
(whichever is the longer period), on the terms detailed in Parker SSD Drives Standard Conditions
of Sale IA500504.
Parker SSD Drives reserves the right to change the content and product specification without
notice.

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Motion and Control Division
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Milton, Ontario L9T 3G9
Tel: [phone]
Fax: [phone]
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(Shanghai) Co. Ltd.
SSD Drives
280 Yunqiao Road,
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SSD Drives
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20/08/07
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*HA468445U003*
890
S E R V I C E &
R E P A I R
C E N T R E S

Safety
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Chapter 1
Safety
Please read these important Safety notes before installing and operating this equipment.
Caution
CAUTION notes in the manual warn of danger
to equipment.
WARNING
WARNING notes in the manual warn of
danger to personnel.

Safety
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Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service
equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum
benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Unit used as a:
(refer to Certification) RComponent RRelevant Apparatus Unit fitted: RWall-mounted REnclosure
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction or AC
synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A
qualified person is someone who is technically competent and familiar with all safety information and
established safety practices; with the installation process, operation and maintenance of this equipment; and
with all the hazards involved.

Safety
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Product Warnings
Caution
Risk of electric shock
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to
rotating machinery and high voltages.
2. The equipment must be permanently earthed due to
the high earth leakage current, and the drive motor
must be connected to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before
working on the equipment. Be aware that there may
be more than one supply connection to the drive.
4. There may still be dangerous voltages present at
power terminals (motor output, supply input phases,
DC bus and the brake, where fitted) when the motor is
at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the drive's capacitors to discharge
to safe voltage levels (<50V). Use the specified meter capable
of measuring up to 1000V dc & ac rms to confirm that less
than 50V is present between all power terminals and between
power terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled.
In the event of a fault the drive must be returned. Refer to
"Routine Maintenance and Repair".

Safety
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WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the
wiring without first disconnecting the drive from the
circuit being tested.
•Whilst ensuring ventilation is sufficient, provide guarding
and /or additional safety systems to prevent injury or
damage to equipment.
•When replacing a drive in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
•All control and signal terminals are SELV, i.e. protected
by double insulation. Ensure all external wiring is rated
for the highest system voltage.
•Thermal sensors contained within the motor must have at
least basic insulation.
•All exposed metalwork in the Inverter is protected by
basic insulation and bonded to a safety earth.
•RCDs are not recommended for use with this product but,
where their use is mandatory, only Type B RCDs should
be used.
EMC
•In a domestic environment this product may cause radio
interference in which case supplementary mitigation
measures may be required.
•This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
•This is a product of the restricted sales distribution class
according to IEC 61800-3. It is designated as
“professional equipment” as defined in EN61000-3-2.
Permission of the supply authority shall be obtained
before connection to the low voltage supply.

Safety
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CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the
user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for individual
applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
•Stored energy might not discharge to safe levels as
quickly as suggested, and can still be present even
though the drive appears to be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition.
Consideration must be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Safety
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Getting Started
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Chapter 2
Getting Started
A few things you should do when you first receive the unit.
♦How the manual is organised
♦Initial steps
♦Inspect the unit for transit damage
♦Packaging and lifting

Getting Started
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About this Manual
IMPORTANT Motors used must be suitable for Inverter duty.
Note Do not attempt to control motors whose rated current is less than 25% of the drive rated current. Poor
motor control or Autotune problems may occur if you do.
This manual is intended for use by the installer, user and programmer of the 890 drive. It assumes a
reasonable level of understanding in these three disciplines.
Note Please read all Safety information before proceeding with the installation and operation of this unit.
It is important that you pass this manual on to any new user of this unit.
How the Manual is Organised
This Engineering Reference manual is organised into chapters, indicated by the numbering on the edge of
each page.
Information for all 890 units is included (890CS Common Bus Supply, 890CD Common Bus Drive, 890SD
Standalone Drive).
The manual is more detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well
as the high-end user.

Getting Started
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Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
•certification requirements, CE/UL/CUL conformance
•conformance with local installation requirements
•supply and cabling requirements
Operation
Know your operator:
•how is it to be operated, local and/or remote?
•what level of user is going to operate the unit?
•decide on the best menu level for the Keypad (where supplied)
Programming (using the 890 DSE Configuration Tool)
Know your application:
•create/install the most appropriate Application
•enter a password to guard against illicit or accidental changes
•customise the keypad to the application

Getting Started
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Equipment Inspection
♦Check for signs of transit damage
♦Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high
temperatures, humidity, dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature : -25°C to +55°C Shipping Temperature : -25°C to +70°C
Refer to Appendix E: “Technical Specifications” to check the rating label/product code.
Refer to Chapter 11: “Routine Maintenance and Repair” for information on returning damaged goods.
Packaging and Lifting Details
Caution
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
♦Save the packaging in case of return. Improper packaging can result in transit damage.
♦Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal
connections.
♦Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any
terminal connections when putting the unit down.

Product Overview
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Chapter 3
Chapter3:Product Overview
An introduction to the 890 range of products, and a quick look at the Keypads and available plug-
in Options.
♦Product range
♦Functional diagrams
♦Keypads
♦Option cards

Product Overview
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Product Range
The 890 range is designed to control standard 3-phase ac induction motors and brushless servo motors.
There are three main types of 890:
890CS Common Bus Supply
The Common Bus Supply connects to AC and provides DC to
the Common Bus Drive (s) via busbars.
890CD Common Bus Drive
The Common Bus Drive (s) receives DC from the Common Bus
Supply. It provides control for the motor.
The figure shows a Frame B Common Bus Supply linked to
three Frame B Common Bus Drives.
890SD Standalone Drive
The Standalone Drive is AC supplied
and provides control for the motor.
The figure shows a Frame B Standalone
Drive.
890CS
COMMON BUS
SUPPLY
DC bus-bar
AC 3-phase
890CD
COMMON BUS
DRIVE
M
MM
STANDALONE DRIVE
AC 3-phase
890SD
M

Product Overview
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Note All kW ratings are at 400VAC, all HP ratings are at 460VAC.
The units are available in the following frame sizes:
890CS Common Bus Supply
FRAME B FRAME D
32A AC (Frame B1)
nominal full load input current
54A AC (Frame B2)
nominal full load input current
108A AC (Frame D1)
nominal full load input current
162A AC (Frame D2)
nominal full load input current
890CD Common Bus Drive
FRAME B FRAME C FRAME D
0.55 – 7.5kW
0.75 – 10 HP
16A AC maximum
=
100% full load
output current
5.5 – 15kW
7.5 – 20 HP
30A AC maximum
=
100% full load
output current
18.5 – 30 kW
25 – 40 HP
59A AC maximum
=
100% full load
output current

Product Overview
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890CS/890CD Selection
The required rating for the 890CS input stage can be calculated by adding up the sum of the motor currents
attached to the associated output stages. Refer to Appendix E: " Electrical Ratings: : 890CS - Calculation"
890SD Standalone Drive
FRAME B FRAME C FRAME D
0.55 – 7.5kW
0.75 – 10 HP
16A AC maximum
=
100% full load
output current
11 – 15kW
15 – 20 HP
30A AC maximum
=
100% full load
output current
18.5 – 30 kW
25 – 40 HP
59A AC maximum
=
100% full load
output current

Product Overview
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Functional Diagrams
Figure 3.1 Functional Block Diagram of 890CS Common Bus Supply & 890CD Common Bus Drive
L1 L2 L3
Half
Controlled
Rectifier
Switch
DBR+ DBR-
BUSBARS
+24V OUT
DIGIN 1
ENABLE
AOUT MODE
AOUT
0V OUT
X02
890CS Common Bus Supply
PROCESSOR
AUXILIARY
SUPPLY
X01 +24V
0V
+24V
0V
VOLTAGE SELECTOR
DC Link Supply
+-
M1 M2 M3
UVW
Filter
890CD Common Bus Drive
BUSBARS
+-
PROGRAMMING
PORT
mini-USB
X
13 +24V
0V
+24V
0V
DIN1
DIN2
DIN3
DIN4
DIN5
DIN6
DIN7
DIN8/DOUT1
DIN9/DOUT2
X15
DIGITAL I/O
INTERFACE
KEYPAD
INTERFACE
KEYPAD
HMI REMOTE
PROGRAMMING
PORT
RS232
0V
AIN1
AIN2
AIN3
AIN4
A
OUT1
A
OUT2
+10V
-10V
ANALOG I/O
X12
X
11 PUMR A POS
PUMR A NEG
PUMR B POS
PUMR B NEG
CONNECTOR
(for future use)
SUPPLY
X
14 A
24V
B
0V
HMI REMOTE
PROGRAMMING
PORT
RS232
X04
PRE-TRIP WARNING
HEALTH
X03
S1
X10
OPTION F
SPEED
INTERFACE
FEEDBACK
OPTIONA
OPTION B
FIELDBUS
INTERFACE
COMMS
FIELDBUS
INTERFACE
COMMS
MECHANICAL
BRAKE THERMISTOR
DC+ DC-

Product Overview
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E Figure 3.2 Functional Block Diagram of 890SD Standalone Drive
L1 L2 L3
M1 M2 M3
DC+
DC-
UVW
890SD Standalone Drive
PROGRAMMING
PORT
mini-USB
X13 +24V
0V
+24V
0V
DIN1
DIN2
DIN3
DIN4
DIN5
DIN6
DIN7
DIN8/DOUT1
DIN9/DOUT2
X15
DIGITAL I/O
INTERFACE
KEYPAD
HMI REMOTE
PROGRAMMING
PORT
RS232
0V
AIN1
AIN2
AIN3
AIN4
AOUT1
AOUT2
+10V
-10V
ANALOG I/O
X12
X11 PUMR A POS
PUMR A NEG
PUMR B POS
PUMR B NEG
CONNECTOR
(for future use)
SUPPLY
X14 A
24V
B
0V
X10
OPTION F
SPEED
INTERFACE
FEEDBACK
OPTION A
OPTION B
FIELDBUS
INTERFACE
COMMS
FIELDBUS
INTERFACE
COMMS
DC+
INT
EXT
B & C D
DBR+
DBR-
Frames
MECHANICAL
BRAKE THERMISTOR
Frames
Diode
Bridge
Filter

Product Overview
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Keypads
The 890 is fitted with the 6511 Keypad.
It provides Local control of the 890. For example, you can start and stop the motor and check on diagnostic
information. The keypad can also be used to change parameters values on the 890CD and 890SD units.
The 6511 keypad fits to the front of the 890.
You can also remote-mount the 6511 keypad up to 3 metres away.
Another option is to remote-mount a 6901 keypad (as used on our larger 690+ drives). The 6901 keypad
provides plain language programming on its larger display, and it also has the ability to upload, store and
download parameters.
For remote-mounting, you’ll need the correct Remote Mounting Kit. Refer to Chapter 8: "The Keypad".
6511 Keypad 6901 Keypad

Product Overview
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Option Cards
The 890CD Common Bus Drive and 890SD
Standalone Drive can be fitted with a range of Option
Cards. They are plugged into the removable Control
Board.
•Feedback Board : Resolver type, Encoder type
•Fieldbus Comms - all major protocols
These are easily fitted to the plug-in Control Board.
For full details of the options available refer to
Appendix A.
Control Board Access
You can access this board from the front of the unit.
•It contains a Processor that provides a range of
analog and digital inputs/outputs, together with
their reference supplies.
•It has connections for the range of Option Cards.
•There is a mini USB port for connection to a PC.
Use SSD Drives’ DSE 890 (Drive Systems
Explorer) Configuration Tool to graphically
program and configure the drive.
Figure 3.3 Diagram showing Option Cards
fitted to the Control Board
Control
Board
OPTION A
OPTION B
OPTION F