Parker 590+ DRV User manual

590+ DRV
Frame 1, 2, 3, 4, 5, 6 & 7
HA470388U003 Issue 2
Product Manual

Integrator Series 2
DC590+ DRV DC Digital Drive
Compatible with Version 8.x Software onwards
2011 Parker SSD Drives, a division of Parker Hannifin Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker SSD Drives
company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the accuracy of this document it may be
necessary, without notice, to make amendments or correct omissions. Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the period of 24 months from the date of manufacture, or 12 months from the date
of delivery (whichever is the longer period), on the terms detailed in Parker SSD Drives Standard Conditions of Sale IA500504.
Parker SSD Drives reserves the right to change the content and product specification without notice.
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HA470388U003 ISSUE 2

Cont. ii
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN
OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and
authorized distributors provide product or system options for further investigation by users
having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final
selection of the system and components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the application are met. The user must
analyze all aspects of the application, follow applicable industry standards, and follow the
information concerning the product in the current product catalog and in any other materials
provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or
system options based upon data or specifications provided by the user, the user is
responsible for determining that such data and specifications are suitable and sufficient for
all applications and reasonably foreseeable uses of the components or systems.

Cont. iii
Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described
herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the
equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Unit used as a:
(refer to "Certification")  Component  Relevant Apparatus Unit fitted: ;Enclosure
Application Area
The equipment described is intended for industrial (non-consumer) motor speed control utilising DC motors.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.

Cont. iv
Product Warnings
Caution
Risk of electric shock
Caution
Refer to documentation
Earth/Ground
Protective Conductor Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the drive motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on
the equipment. Be aware that there may be more than one
supply connection to the drive.
4. There may still be dangerous voltages present at power
terminals (motor output, supply input phases, DC bus and the
brake, where fitted) when the motor is at standstill or is
stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or higher).
Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 10 minutes for the drive's capacitors to discharge to safe
voltage levels (<50V). Use the specified meter capable of measuring up
to 1000V dc & ac rms to confirm that less than 50V is present between
all power terminals and between power terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In the
event of a fault the drive must be returned. Refer to "Routine
Maintenance and Repair".

Cont. v
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the wiring without
first disconnecting the drive from the circuit being tested.
•Whilst ensuring ventilation is sufficient, provide guarding and /or
additional safety systems to prevent injury or damage to equipment.
•When replacing a drive in an application and before returning to use,
it is essential that all user defined parameters for the product’s
operation are correctly installed.
•All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
•Thermal sensors contained within the motor must have at least
basic insulation.
•All exposed metalwork in the Drive is protected by basic insulation
and bonded to a safety earth.
•RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
•In a domestic environment this product may cause radio interference
in which case supplementary mitigation measures may be required.
•This equipment contains electrostatic discharge (ESD) sensitive
parts. Observe static control precautions when handling, installing
and servicing this product.
•This is a product of the restricted sales distribution class according
to IEC 61800-3.
•It is designated as “professional equipment” as defined in
EN61000-3-2. Permission of the supply authority shall be obtained
before connection to the low voltage supply.

Cont. vi
CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific
application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
•It is advised that motors with significantly lower voltage ratings than the supply voltage are NOT used with the drive.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
•Stored energy might not discharge to safe levels as quickly as
suggested, and can still be present even though the drive appears
to be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Cont. vii
C o n t e n t s
DC590+ DRV DC DIGITAL DRIVE
•Intended Users 3
•Application Area 3
•Personnel 3
Hazards.................................................................................................4
CHAPTER 1 GETTING STARTED
About this Manual ...............................................................................1-1
How the Manual is Organised 1-1
Initial Steps 1-1
Equipment Inspection and Storage........................................................1-2
Packaging and Lifting Details ...............................................................1-2
CHAPTER 2 PRODUCT OVERVIEW
How it Works ......................................................................................2-1
Control Features..................................................................................2-2
Understanding the Product Code ..........................................................2-3
Catalog Number ( North America) 2-3
Model Number (Europe) 2-4
Model Number (Europe - Legacy Numbers) 2-4
•Door Assembly Product Code 2-7
Product Range.....................................................................................2-8
Product Identification ...........................................................................2-9
Component Identification...................................................................2-10
•DC590+ DRV DC Digital Drive (Frames 1 & 2) 2-10
•590+ Door Assembly (Frames 3, 4, 5 & 7) 2-11
•DC590+ Drive (Frame 3) 2-12
•DC590+ Drive (Frames 4 & 5) 2-13
•590+ Drive (Frame 6) 2-14
•DC590+ Product (Frame 7) 2-15
Keypads............................................................................................2-16
Option Boards ..................................................................................2-16
CHAPTER 3 INSTALLING THE DRIVE
Mechanical Installation ........................................................................3-1
Design Recommendations 3-1
Mounting Instructions...........................................................................3-2
Product Dimensions 3-3
Ventilation and Cooling Requirements 3-3
Line Reactor/Isolation Transformer 3-4
Electrical Installation ............................................................................3-5
EMC Wiring Details 3-6
Wiring Instructions - Minimum Connections 3-10
•Power Wiring 3-10
•Control Wiring 3-15
Additional Control Connections 3-18
Motor Field Connections 3-19
•Internal/External Supply (Frames 2, 3, 4 & 5) 3-19
DC Contactor - External Va Sensing 3-23
•Power Board - PCB Reference 385851 (Frame 3) 3-23
•Power Board – PCB Reference 466701 (Frames 4 & 5) 3-24
•External Connections (Frames 6 & 7) 3-25
Power Board Circuit Descriptions 3-26
•AH470280U001, U002, U003, U004 (Frame 1) 3-26
•AH470330 (Frame 2) 3-28
•AH385851U002, U003, U004, U005 (Frame 3) 3-30
•AH466701U001, U002, U003 (Frames 4 & 5) 3-35
•AH469419 (Frame 6) 3-38
•AH466001U001, U101 (Frame 7) 3-39
Optional Equipment ..........................................................................3-42
Remote Mounting the Keypad 3-42
Dynamic Braking Option 3-44
Blower Motor Protector Option 3-44
Control Transformer Option (factory-fitted) 3-44
Speed Feedback Options 3-45
Communications Technology Options 3-50
Frame 6: Assembly and Installation ....................................................3-51
Assembly 3-53
Electrical Installation 3-61
Frame 7: Additional Information.........................................................3-62

Cont. viii
Installation Drawings .........................................................................3-64
Connection Diagrams........................................................................3-77
CHAPTER 4 CALIBRATION AND START-UP
Introduction ........................................................................................4-1
Initial Checks ......................................................................................4-1
•Recommended Tools 4-1
Check Motor 4-2
Check Supply 4-2
Calibrate the Drive ..............................................................................4-3
Initial Drive Start..................................................................................4-5
Tune the Current Loop (AUTOTUNE) 4-8
Set Up Field Control 4-10
Set Up Speed Feedback 4-12
Setup For Field Weakening 4-14
Adjust Speed Loop 4-15
Other Important Parameters 4-16
Recording Parameters ........................................................................4-16
Starting and Stopping Methods...........................................................4-17
Stopping Methods 4-17
•Normal Stop (C3) 4-17
•Program Stop (B8) 4-20
•Coast Stop (B9) 4-23
•Standstill 4-23
•The Trip Condition 4-23
Normal Starting Method 4-23
Advanced Starting Methods 4-24
•Starting Several Drives Simultaneously 4-24
•Jog 4-24
•Crawl 4-24
•Take Up Slack 4-25
External Control of the Drive ..............................................................4-26
•Remote Sequencing Command 4-26
•Sequence Status 4-27
CHAPTER 5 CONTROL LOOPS
Control Loops - Principle of Operation ..................................................5-1
Current Loop 5-1
Speed Loop 5-4
Field Control 5-5
•Set-Up Notes 5-5
•Field Weakening 5-6
•Standby Field 5-7
CHAPTER 6 THE KEYPAD
Connecting the 6911 Keypad...............................................................6-1
Control Key Definitions 6-2
•Keys for Programming the Drive 6-2
•Keys for Operating the Drive Locally 6-3
Indications 6-3
•Keypad Alarm Messages 6-3
•Keypad LEDs 6-4
The Menu System ................................................................................6-5
The Local Menu 6-6
•The L/R Key 6-6
•The PROG Key 6-6
Navigating the Menu System 6-7
Changing a Parameter Value 6-7
The Menu System Map 6-8
The Keypad Menus ............................................................................6-10
•DIAGNOSTICS 6-10
•SETUP PARAMETERS 6-16
•PASSWORD 6-17
•ALARM STATUS 6-18
•MENUS 6-18
•SERIAL LINKS 6-19
•SYSTEM 6-19
•PARAMETER SAVE 6-19
•FUNCTION BLOCKS 6-21
Menu Shortcuts and Special Key Combinations ....................................6-22
•Quick Tag Information 6-22
•Changing the Stack Size (3-button reset) 6-22
•Resetting to Factory Defaults (2-button reset) 6-23
•Cloning Feature 6-23
How to Save, Restore and Copy your Settings .............................................6-24
Saving Your Application 6-24

Cont. ix
Restoring Saved Settings 6-25
Copying an Application 6-25
CHAPTER 7 TRIPS AND FAULT FINDING
Trips and Fault Finding ........................................................................7-1
Trips 7-1
•What Happens when a Trip Occurs 7-1
Fault Finding .......................................................................................7-2
•Initial Troubleshooting Procedure 7-2
•Calibration Checks 7-4
•Alarm Messages 7-8
•Hexadecimal Representation of Trips 7-9
•Power Board LED Trip Information (Frame 4, 5, 6 & 7) 7-10
Using the Keypad to Manage Trips 7-14
Hardware Troubleshooting 7-23
•Control Power Missing 7-23
•Field Fail Procedure 7-25
•Contactor Failed Procedure 7-26
•SCR Troubleshooting 7-27
•Motor Checks 7-28
Common Performance Problems 7-29
Test Points 7-30
CHAPTER 8 ROUTINE MAINTENANCE AND REPAIR
Maintenance .......................................................................................8-1
•Service Procedures 8-1
•Preventive Maintenance 8-1
Repair ................................................................................................8-2
Saving Your Application Data 8-2
Returning the Unit to Parker SSD Drives 8-2
Disposal 8-3
Technical Support Checks 8-3
Repairs for Frames 4 & 5 8-5
•Replacing the Fan (Frames 4 & 5) 8-5
Repairs for Frame 6 8-6
•AC Fuse Replacement (Frame 6 Non-Regen Unit - 2Q) 8-6
•DC Fuse Replacement (Frame 6 Regen Unit - 4Q) 8-7
•Replacing a Phase Assembly (Frame 6) 8-9
•Replacing a Fan (Frame 6) 8-10
Repairs for Frame 7 8-11
•Fuse Replacement (Frame 7) 8-11
•Phase Assembly Replacement (Frame 7) 8-14
APPENDIX A SERIAL COMMUNICATIONS
System Port (P3)...................................................................................A-1
UDP Support A-2
•System Port (P3) Set-up A-2
•UDP Transfer Procedure A-2
•MMI Dump Procedure A-4
DSELite Support A-5
•System Port (P3) Set-up A-5
5703 Support A-6
•System Port (P3) Set-up A-8
EI Bisynch ASCII Support A-9
•System Port (P3) Set-up A-9
EI Binary Support A-14
•System Port (P3) Set-up A-14
•EI Bisynch Binary Message Protocol A-16
•EI Bisynch Binary Parameter Specification Tables A-20
Error Codes A-29
•ERROR REPORT (EE) A-29
APPENDIX B CERTIFICATION
Introduction ........................................................................................B-1
Europe ...............................................................................................B-1
What are the European Directives? B-1
CE Marking for the Low Voltage Directive (LVD) 2006/95/EC B-2
CE Marking for the EMC Directive 2004/108/EC B-2
United States of America & Canada ........................................................B-4
Compliance B-4
Conditions for Compliance with UL508c B-4
•Solid-State Motor Overload Protection B-4
•Branch Circuit/Short Circuit Protection Requirements B-5
•Short Circuit Rating B-6
•Field Wiring Temperature Rating B-6
•Operating Ambient Temperature B-6

Cont. x
•Field Wiring Terminal Markings B-6
•Power and Control Field Wiring Terminals B-6
•Field Grounding Terminals B-7
•Field Terminal Kits B-7
•Recommended Wire Sizes B-8
•Field Grounding Terminals B-9
•Operating Ambient Temperature B-9
•External Power Semiconductor Protection Fuses B-9
Australia & New Zealand ...................................................................B-10
EMC Standards B-10
EMC.................................................................................................B-11
Emissions Limits B-11
EMC General Installation Considerations B-13
•Earthing Requirements B-13
•Increasing Motor Cable Length B-14
Certificates........................................................................................B-15
APPENDIX C PARAMETER SPECIFICATION TABLES
Parameter Tables ............................................................................... C-1
Specification Table: Tag Number Order ............................................... C-2
Parameter Table: MMI Menu Order .................................................. C-37
APPENDIX D PROGRAMMING
Programming Your Application............................................................ D-1
Programming with Block Diagrams D-1
•Modifying a Block Diagram D-1
•Saving Your Modifications D-4
•Understanding the Function Block Description D-4
•MMI Menu Maps D-5
•Function Blocks By Category D-6
•Compatibility with Earlier Versions of Firmware D-7
Function Block Descriptions ............................................................... D-11
•5703 IN D-11
•5703 OUT D-12
•ADVANCED D-13
•ALARM HISTORY D-16
•ALARMS D-17
•ANALOG INPUTS D-21
•ANALOG OUTPUTS D-23
•AUTOTUNE D-24
•AUX I/O D-26
•CALIBRATION D-27
•COMMS PORT D-30
•CONFIGURE DRIVE D-32
•CURRENT LOOP D-33
•CURRENT PROFILE D-38
•DEADBAND D-39
•DEMULTIPLEXER D-40
•DIAMETER CALC. D-41
•DIGITAL INPUTS D-49
•DIGITAL OUTPUTS D-52
•DRIVE INFO D-55
•ENCODER D-57
•FEEDBACKS D-60
•FIELD CONTROL D-61
•INERTIA COMP D-69
•LINK D-70
•INVERSE TIME D-71
•JOG/SLACK D-72
•LOGIC FUNC D-75
•MENUS D-81
•MIN SPEED D-82
•miniLINK D-83
•MULTIPLEXER D-84
•OP STATION D-85
•PID D-87
•PLL (PHASE LOCKED LOOP) D-92
•PNO CONFIG D-93
•PRESET SPEEDS D-94
•PROFILED GAIN D-97
•RAISE/LOWER D-99

Cont. xi
•RAMPS D-102
•SELECT D-108
•SEQUENCING D-109
•SETPOINT SUM D-112
•SPEED LOOP D-115
•SRAMP D-122
•STANDSTILL D-125
•STOP RATES D-128
•TEC OPTION D-131
•TORQUE CALC. D-133
•VALUE FUNC D-134
The Default Application................................................................... D-145
Block Diagrams D-145
•Programming Block Diagram - Sheet 1 D-146
•Programming Block Diagram - Sheet 2 D-147
•Programming Block Diagram - Sheet 3 D-148
•Programming Block Diagram - Sheet 4 D-149
•Main Block Diagram D-150
•Field Control Block Diagram D-151
•Start/Healthy Logic Block Diagram D-152
•Functional Block Diagram D-153
APPENDIX E TECHNICAL SPECIFICATIONS
Technical Specifications........................................................................E-1
•Environmental Details E-1
•Electrical Ratings - Power Circuit E-2
•3-Phase Power Supply Details E-4
•Control Power Supply Detail E-4
•AC Line Reactor (Frames 1, 2, 3, 4 & 5) E-5
•AC Line Reactor (Frames 1, 2, 3, 4 & 5) E-6
•Input Line Fuses (Frames 1, 2, 3, 4, & 5) E-7
•Earthing/Grounding Safety Details E-8
•Terminal Definitions (Digital/Analog Inputs & Outputs) E-9
•Terminal Information - Power (Frames 1-5) E-10
•Terminal Information - Power (Frames 6 & 7) E-14
•Terminal Information – Control Board E-16
•Terminal Information - Option Boards E-21
•Wiring Requirements for EMC Compliance E-22
•Wire Sizes and Termination Tightening Torques (Frames 1, 2, 3, 4 &
5) E-23
•Termination Tightening Torque (Frame 6) E-26
•Termination Tightening Torque (Frame 7) E-26
•Dynamic Braking E-26
•Cooling Fans E-27
•Spares List (Frames 1-5 & 7) E-28
•Spares List (Frame 6) E-34

Chapter 1 Getting Started
A few things you should do when you first receive the unit.
•About this Manual
•How the Manual is Organised
•Initial Steps
•Equipment Inspection and Storage
•Packaging and Lifting Details

DC590+ DRV DC Digital Drive

Getting Started 1-1
DC590+ DRV DC Digital Drive
About this Manual
This manual is intended for use by the installer, user and programmer of the DC590+ DRV DC Digital Drive. It assumes a reasonable level of
understanding in these three disciplines.
NOTE Please read all Safety Information before proceeding with the installation and operation of this unit.
Enter the “Model No” from the rating label into the "Installation Details" table at the front of this manual. It is important that you pass this manual on
to any new user of this unit.
This manual is for the following models from the DC590+ DRV DC Digital Drive:
•Three phase, regenerative, four quadrant armature controllers:
590 - for currents up to 720A
598 - external stack option for currents exceeding 720A
•Three phase non-regenerative, two quadrant armature controllers:
591 - for currents up to 720A
599 - external stack option for currents exceeding 720A
•590H and 591H (further detail is provided in the separate Addendum manual)
How the Manual is Organised
This Engineering Reference manual is organised into chapters and appendices, indicated by the numbering on the edge of each page.
The manual is more detailed than the QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.
Application Block Diagram
You will find this at the rear of Appendix D: "Programming". These will become your programming tool as you become more familiar with the
software.
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
•certification requirements, CE/UL/c-UL conformance
•conformance with local installation requirements
•supply and cabling requirements

1-2 Getting Started
DC590+ DRV DC Digital Drive
Operation
Know your operator:
•how is it to be operated, local and/or remote?
•what level of user is going to operate the unit?
•decide on the best menu level for the Keypad (where supplied)
Programming (Keypad or suitable PC programming tool only)
Know your application:
•plan your “block diagram programming”
•enter a password to guard against illicit or accidental changes
•learn how to back-up your application data
•customise the Keypad to the application
Equipment Inspection and Storage
•Check for signs of transit damage
•Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.
Refer to Chapter 2: “Product Overview” to check the rating label/product code.
Refer to Chapter 8: “Routine Maintenance and Repair” for information on returning damaged goods.
Refer to Appendix E: “Technical Specifications” - Environmental Details for the storage temperature.
Packaging and Lifting Details
WARNING
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
♦Save the packaging in case of return. Improper packaging can result in transit damage.
♦Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.
Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any terminal connections when putting the unit down.

Chapter 2 Product Overview
An introduction to the DC590+ DRV range of products, and a quick look at the Keypad and available plug-in Options.
How it Works
Control Features
Understanding the Product Code
•Catalog Number ( North America)
•Model Number (Europe)
•Model Number (Europe - Legacy Numbers)
Product Range
Product Identification
Component Identification
Keypads
Option Boards

DC590+ DRV Series DC Digital Drive