Parker KarryFlare User manual

KarryFlare - Operating Manual
1 OM/4047-T1/UK
KarryFlare
Portable flaring device for Triple-Lok fittings
1. For Your Safety Page 2
2. Specifications Page 2
3. Ordering Page 3
4. Initial Operation Page 4
5. Operation Page 5
6. Transport Page 6-8
7. Trouble Shooting Page 9
8. Maintenance Page 10
9. Disposal of old appliance Page 10
10.Interchangeable bite type presetting / flaring block Page 10
11.Drawings and Parts List Page 11-13
For your safety!
Under certain circumstances, tube fittings can be subjected to extreme
loadings such as vibration and uncontrolled pressure peaks. Only by using
genuine Parker Components and following Parker assembly instructions can
you be assured of the reliability and safety of the products and their conformity
to the applicable standards.
Failure to follow this rule can adversely affect the functional safety and
reliability of products, cause personal injury, property damage, and result in
loss of your guarantee rights.
© Copyright 2004, Parker Hannifin Corporation. All Rights Reserved.
Subject to alteration.

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2 OM/4047-T1/UK
1. For your safety
Correct Use
Only use the KarryFlare for 37°tube flaring for hydraulic fittings which are specified
by the manufacturer. Any other application may be dangerous. The manufacturer is
not liable for damage resulting from improper use or operation.
Technical Safety
Before setting up and transport of the machine, read the operation instructions
carefully. Check the KarryFlare for any externally visible damage. Do not use a
damaged machine.
The machine is built in accordance with current safety requirements. Unauthorised
repairs or modifications could result in unforeseen dangers for the user for which the
manufacturer cannot accept responsibility. Repairs should only be undertaken by
skilled engineers and in accordance with the maintenance instructions of the
manufacturer.
Faulty components must only be exchanged for Parker original spare parts. Only
when these parts are fitted the safety standards of the device can be guaranteed.
Accessory parts or driving units may only be fitted when expressly approved by
Parker. If other parts are used, guarantee, performance and product liability claims
may be invalidated.
During transportation safety shoes with toe protection have to be worn.
As hand protection during operation, the KarryFlare design keeps automatically both
hands of the user in action on the tube and the hand pump lever. Take care that
other people do not help in the area of the tools or hand pump during operation.
The pressure gauge shows a red range for the hydraulic pressure, starting at 400
bar. Make sure that this pressure is not exceeded during operation.
2. Specifications
The KarryFlare is a portable device for easy and workmanlike 37°tube flaring. It
allows the flaring of even large dimension steel and stainless steel hydraulic tube at
assembly sites where Parflange
®
technology is not available.
The KarryFlare consists of a hydraulic flaring unit and a hand pump. The hydraulic
assembly pressure can be read on a gauge which is ergonomically located. The
KarryFlare is ideal for tube flaring of small quantities and on-site tube installation. It is
practical, simple to operate, reliable and easy to transport.
The KarryFlare comes as one unit with all components firmly attached to a practical
carrying frame.

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Technical Data
●37°flaring of hydraulic tube
●Flare dimensions and geometry according to ISO 8434 / SAE J514
●For Parker Triple-Lok
®
Plus hydraulic fittings
●Tube outer diameter 6 to 38mm / ¼ to 1½”
●Maximum capacity: 38 x 4mm / 1½ x 0.120”
●With special flaring pin up to 42mm tube OD
●Tube material: steel and stainless steel
●Weight: approx. 29 kg
●Dimensions: approx. L 750mm x W 360mm x H 260mm
●Hydraulic oil : H-LP32 – 1.2l
3. Ordering
KarryFlare device and accessories
Description Order Code
#
KarryFlare
Manual flaring device KarryFlare including
handpump, carrying case and manual, tank filled
with hydraulic oil, 37°flaring pin installed. Flaring
dies "M15" must be ordered separately. KARRYFLARE
Accessoires #
Tool lubricant 0,1L can 1040LUBCAN
Tool lubricant 1L refill 1040LUBSS
Promotion leaflet LEAF/4047-D1/UK/DE
Spare parts #
Flaring bloc, complete KARRYFLARE/BLOC
Standard Flaring pin 6-38mm, with O-ring KARRYFLARE/FPIN
Special Flaring Pin 42mm, with O-ring KARRYFLARE/FPIN42
Tube stop with guide KARRYFLARE/TSTOPKPL
Pressure chart sticker KARRYFLARE/CHART
Operating manual OM/4047-T1

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4 OM/4047-T1/UK
Flaring dies for KarryFlare
4 Initial Operation
●Open cover by loosening front screw. For stationary operation the cover
can be removed completely.
● Take care that the machine cannot slip away at assembly. It might be
necessary to support the machine when flaring large diameter tubes
●Take care that only actual Parker flaring dies are used.
●Make sure that die sets and flaring pin are clean and free of wear or
damage.
●The tank cap on the hand pump can remain closed. It must be closed
for transportation.

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5 OM/4047-T1/UK
●Unlock transportation clip from hand pump lever.
●Do some test flarings to familiarise with the operation and the tool
handling.
●Carefully check the flaring result according to the Triple-Lok
®
assembly
instructions.

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5 Operation of KarryFlare and assembly of Triple-Lok
®

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KARRYFLARE
.................................................07/2004
Tube-OD
Ø[mm] - Ø[Inch]
Triple-Lok, P [bar]
6 1/4 35
8 5/16 45
10
3/8
60
12
1/2
60
14
80
15
100
16
5/8
100
18
120
20
3/4
160
22
160
25
1
180
28
215
30
1 1/4
230
35
270
38
1 1/2
280
42
320
KARRYFLARE/CHART
6 Transport
●For transportation the oil refill screw has to be closed and the hand lever has
to be locked.
●The cover protects the device. Lock cover for transport.
●Use handle on side for carrying.
●For trolley transport, the telescopic tube handle on the machine front must be
completely pulled out.
.
7 Trouble Shooting
Problem Probable cause Suggested solution
The device slips when
tube is pressed against
the tube stop
Placed on a slippery
surface
Place the device on a non-slip surface. If
flaring large dimensions place the device in
front of a fixture so that it cannot slide
backwards.
Oil leaks out Oil refill screw not closed Always close the oil refill screw during
transportation.
No cylinder movement Valve on handpump not
closed
Tighten the hand wheel at the pump.
No cylinder movement Not enough oil in the
handpump
Check oil level and refill, if necessary.
Thecylinder does not
withdraw
Valve on handpump is
closed
Open hand wheel at the pump completely.
Clapdoes not close Flaring block is bent Check mechanism and make sure that flaring
block is not bent.
Flaring dies getstuck inflaring
block
Friction between dies
and flaring block is to
Lubricate sliding surfaces between dies and
flaring block.

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10 OM/4047-T1/UK
high
Scratches in Tube-IDand
flarearea
Wornflaring pin Checkflaring pinonwearand damagesandreplace if
necessary.
SurfacefaultsinTube-IDand
flarearea
Flaring pin notclean Allwayskeepflaringpinclean andlubricated.Take
care,that tubesare deburred well and nochips canbe
placed on the flaringpin.
8 Maintenance
The device is maintenance-free.
If oil has leaked out, check oil level at the tank cap and refill with oil of type H-LP 32 if
necessary.
Regularly check flaring tools for wear and damage. Always keep flaring pin clean.
Use lubrication on tube ends for maximum tool lifetime. Keep tube stop mechanism
clean and lubricated.
If flaring pin is damaged or worn, it must be replaced:
●Disassemble tube-stop mechanism
●Pull off old flaring pin
●Push in new flaring pin with O-ring
●Assemble tube-stop mechanism
9 Disposal of old appliance
Old appliances contain materials which can be recycled. Please contact your dealer,
your local waste collection centre or scrap merchant about potential recycling
schemes. Ensure that the appliance presents no danger to children while being
stored for disposal.
10 Interchangeable bite type presetting / flaring block
The bite-type presetting block of the EO Karrymat and the flaring block of the
KarryFlare can be easily interchanged according to following instruction:
●Open the valve at the hand pump to release pressure.
●Dismantle the two fixing screws underneath the bite-type presetting / flaring
block.
●Disconnect the hydraulic coupling of the cylinder. The quick couplings remain
leak- free.
●Re-connect the coupling of the new block. Air bleeding is not required
because all units are filled with hydraulic oil.
●Use same two fixing screws to attach the block to platform.
●Refer to KarryFlare / EO Karrymat manual for functional testing and
operation
●Refer to TFDE handbook 4100 for assembly instructions of EO PSR / DPR /
EO2 or Triple-Lok
®
fittings
The bite-type assembly block of the EO Karrymat and the flaring block of the
KarryFlare can also be used as individual tools without the basic frame. Following
guidelines apply for this:

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●The Parker Karrykrimp power units can be connected to operate the hydraulic
cylinders. See Karrykrimp cataloges for selection and ordering.
●The maximum pressure of 400 bar must not be exceeded. The pressure
must be adjustable according to the chart on the cylinder. A pressure
gauge must be installed.
●If other accessory parts or driving units are used, warranty is limited to
genuine Parker components.
●Alterations on EO Karrymat / KarryFlare devices may result in incorrect
assemblies. Parker is not liable for product failures due to wrong assembly.
10 Drawings and Parts List
Partslist KARRYFLARE
Item. Qty. Partnumber Description
1 1 KARRYFLARE/BLOC 37°Flaring Block
2 1 KARRYFLARE/BPLATE Base Plate
3 1 KARRYFLARE/COVER Cover Plate
4 1 82C-2HP Hand pump
5 1 KARRYFLARE/HANDLE Handle
6 1 KARRYFLARE/DPLATE Dieplate
7 1 KARRYFLARE/GAUGE Pressure Gauge
8 1 KARRYFLARE/T12X2 Tube 12x2 CF CF
9 1 KARRYFLARE/T16X2 Tube 16x2 CF

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10 2 KARRYFLARE/T25X8 Tube 25x8 Alu
11 2 KARRYFLARE/RHOLD Roller Holder
12 1 KARRYFLARE/THOLD Tube Holder
13 1 KARRYFLARE/TPLATE Type Plate
14 2 KARRYFLARE/STICKER Sticker KARRYFLARE
15 2 KARRYFLARE/TSTICK Transport Sticker
16 2 KARRYFLARE/HINGE Hinge 4.008530 (R+K)
17 1 KARRYFLARE/NUT Nut 32x32x10xM10
18 4 KARRYFLARE/BUFFER Buffer Ø40x30 hole M8
19 2 KARRYFLARE/WHEEL Skater wheel 64x24x6mm
20 1 GZ12SCF Straight Sviwel Nut Connector
21 1 EW12SOMDCF Swivel Nut Elbow
22 1 EL12SOMDCF Swivel Nut Run Tee
23 1 XW12SCF Elbow Fitting
24 1 MAVE12SRCF Swivel Nut Pressure Gauge Connector
25 2 XGE12S3/8NPTCF Straight Male Stud Fitting
26 2 FM12SCF Functional Nut
27 1 3010-3 Quick Coupling Serie3000
28 1 KARRYFLARE/CSCREW Star handle with bolt, DIN6336-SK-50-M10-25
29 2 DIN 11024 - 3 Clip
30 16 ISO 7089 - 6 Washer
31 12 ISO 7089 - 8 Washer
32 2 ISO 7089 - 10 Washer
33 2 ISO 4762 - M10x20 Screw bolt
34 4 ISO 4762 - M8x16 Screw bolt
35 4 ISO 4762 - M8x20 Screw bolt
36 2 ISO 4762 - M8x50 Screw bolt
37 5 ISO 4762 - M6x16 Screw bolt
38 2 ISO 4762 - M6x45 Screw bolt
39 8 ISO 10642 - M6x16 Countersink screw
40 15 ISO 7040 - M6 Nut
41 4 ISO 7040 - M8 Nut
42 1 SZ 2514.000 Document pocket (Rittal)
43 1 KARRYFLARE/MANUAL Operation Manual

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Partslist KARRYFLARE/BLOC
Item. Qty. Partnumber Description
1 1 KARRYFLARE/BODY Body
2 1 KARRYFLARE/CYLD Cylinder
3 1 KARRYFLARE/PISTON Piston
4 1 KARRYFLARE/CLAP Clap
5 1 KARRYFLARE/SFRAME Sliding Frame
6 1 KARRYFLARE/PLATE Stop Plate
7 1 KARRYFLARE/TSTOP Tube Stop
8 2 KARRYFLARE/GSCREW Guide Screw
9 1 KARRYFLARE/CHART Pressure Chart
10 1 KARRYFLARE/FPINX Flaring Pin
11 1 KARRYFLARE/PSPRING Spring D-345 (Gutekunst)
12 2 KARRYFLARE/TSPRING Spring D-164 (Gutekunst)
13 2 KARRYFLARE/DSPRING Spring D-135 (Gutekunst)
14 1 KARRYFLARE/LSTICK Lubrication Sticker
15 1 3050-3 Quick Coupling Serie3000
16 1 FR4508Q5029 Guide Ring (Prädifa)
17 1 B7 8010 P5008 Piston Seal (Prädifa)
18 1 OR29.74X2.95 O-Ring NBR 90Shore
19 1 06320-306 Handle (Norelem)
20 2 ISO 3290 KU6.5 Bearing Ball
21 2 ISO 4027 - M8x12 Threadbolt
22 2 ISO 8734 - 6x20 Cyl.-Bolt
23 1 ISO 2338 - 5m6x35 Cyl.-Bolt
24 1 ISO 2338 - 4m6x60 Cyl.-Bolt
25 2 ISO 10642 - M6x16 Countersink screw