Parker PowerStation HPC Series User manual

PowerStation
HPC/HPX Series User Guide
April 2007
Parker-CTC Automation
50 W. TechneCenter Drive, Milford, Ohio 45150
Part #: A3-06702-101
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Copyright and Trademark Notice
Copyright © 2007 by Parker-CTC Automation. All rights reserved. No part
of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system, in any form or by any means, mechanical, photocopying,
recording or otherwise, without the prior written consent of Parker-CTC
Automation.
While every precaution has been taken in the preparation of this manual,
Parker-CTC Automation and the author assume no responsibility for errors
or omissions. Neither is any liability assumed for damages resulting from
the use of the information contained herein. All product and company
names are trademarks of their respective companies and licenses.
The following products are copyright their respective owners: Microsoft,
Microsoft Windows, Intel, SanDisk, SanDisk ImageMate, Phoenix/Award,
and IBM.
Product Warranty Information
Parker-CTC Automation provides top quality products through rigid testing
and the highest quality control standards. However, should a problem
occur with your hardware, CTC’s standard product warranty covers these
items for 24 months from the date of shipment from CTC. Exceptions
appear below:
• PowerStation backlight bulbs have a 90-day warranty.
• Third-party products, such as bus cards, carry the manufacturer’s
specified warranty.
• For all displays, image retention (burn-in) is not covered by warranty.
• Software revisions that occur within 60 days after purchase are
available under warranty upon request. Please review the Interact
License Agreement for additional software warranty information.
Should you have any questions about your application or need technical
assistance, please call Parker-CTC Automation’s Product Technical Support
department at 513-248-1714, 8:00 a.m. to 5:00 p.m., Eastern Time. You
may call this same number after hours for emergency assistance. See
Customer Support Services on page 1-5 for more information about
support products and services.
Supported Monitor Models
This manual is for use with the following PowerStations:
• Model HPC 10/15/17” TFT PowerStations
• Model HPX 10/15/17” PowerStations
• Model HPC/HPX with no display
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PowerStation HPC/HPX Series User Guide 1
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introducing the HPC/HPX PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Expansion Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Remote Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Software Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Documentation Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Documentation Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Text Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
ISO Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Customer Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Product Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Technical Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
2 Installing the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Selecting a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Underwriters Laboratories Approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Touchscreen Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electrical Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Field Terminal Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Temperature and Humidity Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Enclosure Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Class I, Division 2 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Setting Up the PowerStation for Use in a Hazardous Environment. . . . . . . . 2-5
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Creating a Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Installing the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Mounting a PowerStation With a 10” Display . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Mounting a PowerStation With a 15” Display . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Mounting a PowerStation With a 17” Display . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
3 Starting Your PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
The PowerStation Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Serial Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Keyboard and Mouse Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Connecting a Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Connecting a Mouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Parallel Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
USB Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
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PowerStation HPC/HPX Series User Guide 2
VGA Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Audio Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
AC and DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Starting the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Starting Your System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Drive Definition and Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using the BIOS Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Navigating the BIOS Utility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Entering Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Standard CMOS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Advanced BIOS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Installing a Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
4 Maintaining the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Performing Internal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Electrostatic Discharge (ESD) Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Opening and Closing the PowerStation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Removing the PowerStation from an Enclosure. . . . . . . . . . . . . . . . . . . . . 4-2
Opening the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Closing the PowerStation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Adding Expansion Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
To Add an Expansion Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Replacing the DRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Replacing the CompactFlash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Maintaining the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Cleaning the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Calibrating the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Accessing the PowerStation Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Recovery Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
PowerSmart Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Ordering Replacement Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
A PowerStation Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Testing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
PowerStation Touchscreen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Touchscreen Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
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PowerStation HPC/HPX Series User Guide 1-1
INTRODUCTION 1
Thank you for purchasing an HPC/HPX PowerStation. The HPC/HPX
PowerStation is a rugged, compact PC that is designed to be used as an
industrial operator interface.
The HPC/HPX PowerStation is available in three display configurations: 10",
15", and 17", each of which can be further configured with an array of
expansion options. You can also use the HPC/HPX PowerStation without a
display. The HPC/HPX PowerStation features an embedded motherboard
design based on the emerging EmbATX Low-Profile form factor
specification sponsored by Intel.
Using this Manual
This manual is for use with the HPC/HPX PowerStations and is designed to
help you set up and use your unit. This manual is divided into the following
chapters:
Chapter 1 - Introduction: Presents an overview of the HPC/HPX
PowerStation, as well as any other documentation and software provided
with the PowerStation. It also provides the steps necessary to get your unit
up and running. Lastly, you can find information on Parker’s customer
service.
Chapter 2 - Installing the PowerStation: Explains how to select an
appropriate location for the PowerStation, create a cutout for the unit, and
how to install the PowerStation.
Chapter 3 - Starting Your PowerStation: Discusses the available
connectors, starting your PowerStation, the drive definition, changing the
BIOS settings, and installing a driver.
Chapter 4 - Maintaining the PowerStation: Explains how to maintain
the PowerStation, including adding expansion cards, replacing the DRAM,
replacing the compact flash, maintaining the touchscreen, and accessing
the HPC/HPX PowerStation utilities.
Appendix A - PowerStation Specifications: Describes the
PowerStation’s specifications.
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Chapter 1: Introduction Introducing the HPC/HPX PowerStation
PowerStation HPC/HPX Series User Guide 1-2
Introducing the HPC/HPX PowerStation
The HPC/HPX PowerStation runs on the Windows operating system and
comes in two versions: the HPX (with CTC’s InteractX HMI Runtime
software bundled on the machine) and the HPC (without InteractX).
The HPX PowerStation has a number of configurable options:
• Select from three flat-panel display sizes: 10", 15", and 17".
• You can also select the HPC/HPX PowerStation without a display, which
can be stand-alone or an external Parker monitor such as the PHM.
• Install PCI cards by using optional Expansion Slots. Choose from two
options: 3/4 Length cards or no expansion option for maximum depth
space savings.
• Select either Windows 2000 or Windows XP Professional.
• Select up to 500 GB hard drive or up to 8.0 GB Flash, a CD-ROM drive
with optional R/W capability, or DVD-ROM.
• Two input power options:
• 24 VDC input (new)
• 120/240 VAC input
The HPX is also available in two pre-configured options:
• 512 MB memory, 2.0 GHz Celeron processor
• 1.0 GB memory, 2.8 GHz Pentium IV processor
Expansion Slots
The Expansion Slot option lets you install up to two 3/4-length PCI cards
into the HPC/HPX PowerStation.
• Optional, 3/4 Length, 3 PCI Riser Slots for PCI Adapter Cards
• Two slots support 3/4 length PCI Adapter cards
• A mechanical hold-down bracket is provided to keep the cards
from unseating during shock and vibration of the system
For more information, see Adding Expansion Cards on page 4-4.
Remote Configuration
The Remote Configuration is an option that lets you panel-mount the
PowerStation computer inside an enclosure and connect to a remote
display such as the Parker PHM Monitor. This option may be convenient for
customers who want to place a display in one area of the floor and the
computer that controls it up to 50 feet away.
You can use optional expansion slots with the Remote Configuration.
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Chapter 1: Introduction Software Components
PowerStation HPC/HPX Series User Guide 1-3
Software Components
There are two types of PowerStations in this series:
• The HPX comes bundled with Parker-CTC’s InteractX software.
The HPX PowerStation is a runtime-only system, therefore you must
use another computer to develop your applications. After developing
your application, you can download it to the HPX and use InteractX to
run the program.
• The HPC is intended for use as a high performance industrial PC and
does not include the InteractX software.
The HPC PowerStation has a Windows operating system installed. You
can use the Windows program of your choice to develop and run your
applications. See the documentation that came with your development
software for details on developing your applications and downloading
them to the PowerStation.
Each PowerStation arrives preloaded with the necessary utilities, allowing
you to run your unit immediately. It is also shipped with a utilities CD
containing drivers and installation drawings.
Documentation Library
The documentation set for this PowerStation contains:
Release Notes - Release notes are provided whenever there is important
information about the PowerStation that does not appear in this manual.
Be sure to read any available release notes before installing or operating
the unit.
PowerStation HPC/HPX Series User Guide - This document contains all
the information you need to configure, install and use the PowerStation.
You can download Parker-CTC product documentation from our web site at
www.ctcusa.com. Click on the Support link then select Product Manuals to
find the appropriate manual.
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Chapter 1: Introduction Documentation Standards
PowerStation HPC/HPX Series User Guide 1-4
Documentation Standards
As you read this manual, notice that it uses the following documentation
standards:
Text Conventions
ISO Symbols
Style Type of Text
Bold Names of buttons, tabs, menus, menu items, commands, files,
keyboard keys, dialog boxes and other important terms.
Italic Titles of User Guides, chapters, or sections and cross-references.
Courier
font
Text to be entered from a keyboard.
+ Indicates two or more keyboard keys that must be pressed
simultaneously. For example, Ctrl+Alt+Delete.
Note Alternative approaches or issues you should be aware of while
using a particular function.
Important Information that will save time and minimize problems.
Warning Information that will prevent equipment damage or personal
injury.
Symbol Meaning
This symbol is the International Standards Organization (ISO)
symbol for Caution (ISO 3864 No. B.3.1). This symbol denotes
information that could affect operation of the monitor if the
information is not properly followed.
This symbol is the ISO symbol for Caution - risk of electrical
shock (ISO 3864 No. B.3.6). This symbol denotes information
that could cause personal injury from electrical shock or damage
to equipment if the information is not properly followed.
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Chapter 1: Introduction Customer Support Services
PowerStation HPC/HPX Series User Guide 1-5
Customer Support Services
CTC welcomes your thoughts and suggestions on our products and
services. You can contact Parker-CTC by telephone, email or fax. You can
also visit us on the World Wide Web to learn about the latest hardware,
software, and customer support services.
CTC recognizes that every customer and every application has different
support needs, as a result CTC offers a variety of support services designed
to meet these needs. CTC offers two types of customer support services:
• Product Technical Support
• Technical Training
Product Technical Support
The Product Technical Support department welcomes any questions that
might arise as you develop or run your applications. We offer
complimentary support for all customers, including end users, original
equipment manufacturers (OEM), system integrators or distributors.
If you have a question about the PowerStation, be sure to complete the
following steps:
• Check any release notes that may have shipped with the unit. These
notes provide important information about the PowerStation.
• Consult the documentation and other printed materials included with
the PowerStation.
•ReviewChapter 4, Maintaining the PowerStation.
• Visit the Parker-CTC Web site and register for the support forum. You
can find the support forum by clicking on the Support tab from the Web
site’s home page: http://www.ctcusa.com.
If you cannot find a solution using one of the above sources, contact our
Product Technical Support department at 513.248.1714, 8:00am to
5:00pm Eastern Standard time.
Customer Support
Main Telephone [phone]
Technical Support 513-248-1714
Fax [phone]
E-mail Sales: [e-mail]
Support: [e-mail]
Training: [e-mail]
World Wide Web http://www.ctcusa.com
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Chapter 1: Introduction Getting Started
PowerStation HPC/HPX Series User Guide 1-6
Technical Training
Parker-CTC offers training on all of our products, either at CTC in our state-
of-the-art training facility, or at your site.
You can contact the Training Coordinator by telephone or e-mail:
• Telephone: [phone]
• E-mail CTC Training: [email protected]
You can view a current training schedule on our web site at
www.ctcusa.com.
Getting Started
Now that you have opened the PowerStation, you are ready to unpack the
unit, install it in a permanent location, and develop an application for it.
Follow the steps below to get started.
1Unpack the PowerStation and verify that you have received all of the
components you ordered.
2Install the PowerStation in a permanent location. See Chapter 2,
Installing the PowerStation, for complete installation instructions.
3Review the available connectors for the PowerStation, see The
PowerStation Connectors on page 3-2, for details.
4Start up your PowerStation. See Starting the PowerStation on page
3-7, for more information.
5Develop your application and download it to the PowerStation.
• If you are using the HPX PowerStation, after developing an
application, you can download it to the HPX and use InteractX to
run your project.
• If you are using the HPC PowerStation, you can use the Windows
program of your choice to develop and run your applications.
See the documentation that came with your development software
for information about how to develop your applications or projects
and download them to the PowerStation.
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PowerStation HPC/HPX Series User Guide 2-1
INSTALLING THE POWERSTATION 2
Once you have unpacked the PowerStation and verified that you have
received all of the components you ordered, you are ready to install the
PowerStation in a permanent location.
This chapter covers the following topics:
• Selecting a Location
• Preparing for Installation
• Installing the PowerStation
Selecting a Location
The first step when installing the PowerStation is to select an appropriate
location for the unit. This is the most important aspect of the installation
process because the location you select affects the unit’s performance,
ease of use and life-expectancy. This section provides guidelines to follow
when selecting a location.
Underwriters Laboratories Approval
In order to obtain Underwriters Laboratories (UL) approval for your
PowerStation installation, the installation must meet the following criteria:
1The PowerStation must be mounted in a standard industrial enclosure
that provides fire protection.
2The PowerStation must be mounted in an enclosure that meets a
NEMA Type 4 rating.
Environmental Guidelines
The environment is the area where the PowerStation is located. In general,
select a place that limits the unit’s exposure to adverse conditions such as
dust, oil, moisture, condensation, and corrosive vapors.
Touchscreen Considerations
The HPC/HPX PowerStation’s touchscreen is designed to meet the NEMA 4
rating. Mount the PowerStation in an enclosure that supports this rating in
order to provide further protection.
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Chapter 2: Installing the PowerStation Selecting a Location
PowerStation HPC/HPX Series User Guide 2-2
The PowerStation’s touchscreen is resistant to a variety of chemicals. It
can resist the chemicals listed below with no visible effect.
Make sure that the touchscreen is not exposed to chemicals other than
those listed in the table above.
All PowerStation surfaces exposed outside of an enclosure are resistive to
the following chemicals:
Important Sustained exposure to brake fluid or Gunk®brand degreaser
can cause damage to the monitor materials.
Electrical Guidelines
To minimize unwanted electrical interference, select a location away from
machinery that produces intense electrical noise (arc welders, for
example). If you cannot avoid electrical noise, isolate input power to the
unit and separate all data communication cables from AC power lines.
Important Use the PowerStation ground stud to connect the unit to a
suitable ground reference, such as earth ground or building
steel. This ensures the unit is in compliance with immunity
and emissions requirements necessary for proper operation.
Screen Chemical Resistance
Acetone Sulfuric Acid 10% Motor oil
MEK Hydrochloric Acid 10% Gasoline
Toluene Acetic Acid 10% Machine oil
Methylene Chloride Phosphoric Acid Salad oil
Isopropyl
Alcohol Sodium Hydroxide 10% Silicone
Xylene Carbon Tetrachloride Silicone grease G31
Hexane Potassium Hydroxide Kerosene
Butyl Cellosolve Ammonia Water 10% Gas oil
Cyclohexanone Sodium Chloride 26% Silicone oil
Trichloroethylene Zinc Chloride 81% Engine oil
Ethanol Cottonseed Oil Cleanser
Methanol Glycerin Nitric Acid 10%
Grease
• Commercial glass cleaners • Ammonia (10% dilute solution)
• Motor oil • Hydraulic fluid
• Diesel fuel • Gasoline (leaded and unleaded)
• Silicone-based lubricant • Alcohol (ethyl, methyl)
• Automatic transmission fluid •
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Chapter 2: Installing the PowerStation Selecting a Location
PowerStation HPC/HPX Series User Guide 2-3
AC Powered HPC/HPX PowerStations come with a built-in A/C power supply
along with a power cable. Its power supply automatically detects the input
voltage level and adjusts accordingly. However, always use reliable
sources of power.
The HPC/HPX PowerStation also has a new DC power supply option
available as well. CTC recommends that the DC unit use an 18 guage wire;
be sure to keep the wire runs short. For longer runs (greater than 10 feet),
use a 15 or 14 guage wire. Refer to Table 2-1, for proper DC input
requirements.
The electrical specifications for the PowerStation are shown in the table
below.
Make sure that your power source is compatible with the PowerStation
before starting the unit.
Field Terminal Wiring Requirements
In order to comply with UL 508 and 1604 requirements, use copper wire
with 60C or 60/75C insulation and a tightening torque of 7.0 lb/in. (0.79 N-
m) when connecting field terminal wiring to the PowerStation.
Table 2-1: Electrical Specifications
Category Specifications
System total design power For a board with a P4 2.8 GHz & 2GB DDR266,
no add-in PCI cards or peripherals: TDP =
200W max.
Total available PCI expansion
card power Total available PCI expansion card power (total for all cards):
• 3.3v ± 5% @ 4A
• 5.0v ± 5% @ 4A
• 12v ± 10% @ 0.5A
• -12v ± 10% @ 0.1A
AC Supplied PowerStations
AC Input voltage 90 - 264 VAC (47 - 63 Hz)
AC Power requirements 1.3A (8A surge for 5mS) @ 120 VAC
DC Supplied PowerStations
DC Input voltage 18V - 36V
DC Power requirements 6A (9A surge for 5mS) @ 24 VDC
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Chapter 2: Installing the PowerStation Selecting a Location
PowerStation HPC/HPX Series User Guide 2-4
Temperature and Humidity Guidelines
You can safely operate the monitor within the temperature range specified
in the table below. The temperature range is specified inside the enclosure,
remember that the temperature within an enclosure is generally higher
than the external temperature. If the PowerStation is operating inside an
enclosure at temperature levels above its rated ambient temperature, you
must cool the enclosure.
Limit the PowerStation’s exposure to adverse conditions, such as dust, oil,
moisture, and corrosive vapors in order to minimize maintenance and
repair costs.
Be sure to choose an area for the PowerStation that is free from moisture
or condensing humidity.
Enclosure Guidelines
Select an enclosure that is large enough to allow free airflow in and around
the PowerStation.
You should allow a minimum of 2 inches between the inside of the
enclosure and the top, bottom, sides, and back of the PowerStation. Make
sure that the surface of the enclosure on which the HPC/HPX PowerStation
is mounted is flat and free of raised or depressed areas.
Refer to the CD that came with your PowerStation for dimensional
drawings.
Table 2-2: Environmental Specifications
Category Specifications
Ambient operating temper-
ature 0oto 122oF (0oto 50oC) ambient (air temperature
outside of backshell)
Faceplate Design Tested for NEMA 4/4X, IP65 Sealing
Warning: The PowerStation is rated NEMA 4/4x
only if it is installed in a NEMA 4/4x rated enclosure.
Operating vibration Operating — 0.5 grms 5-500Hz grms
Non-operating — MIL-STD-810D 1 grms
Relative humidity 5 - 95% non-condensing
Shock rating Operating — 10g @ 11ms pulse
Non-operating — 30g @ 11ms pulse
Storage temperature -4oto 149oF (-20oto 65oC)
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Chapter 2: Installing the PowerStation Selecting a Location
PowerStation HPC/HPX Series User Guide 2-5
Class I, Division 2 Guidelines
If you purchased a Class I, Division 2-compliant PowerStation, it is suitable
for use in Groups A, B, C, and D hazardous locations only. You must follow
these guidelines in order to maintain a safe operating environment.
• Make sure that the HPC/HPX PowerStation’s on/off switch is secured in
the ON position using the supplied bracket.
• When performing field wiring, always use copper wire with 60C or
60/75C insulation and a tightening torque of 7.0lbs/in (0.79 N-m).
• Substitution of components can impair suitability for Class I, Division 2.
Setting Up the PowerStation for Use in a Hazardous Environment
The PowerStation ships with a bracket for use with AC units. You must
have this bracket installed in order to be compliant with Class 1, Division 2
guidelines in a hazardous environment. This prevents the power switch
from accidently being turned off or the cord being pulled out.
If you intend to use the PowerStation in a hazardous environment and
need to be compliant with Class 1, Division 2 requirements, follow the
instructions below.
1Unpack the PowerStation.
2Install the PowerStation, refer to Installing the PowerStation on page
2-7. A PowerStation with an AC unit is shipped from Parker as shown
in Figure 2-3.
WARNING!
Explosion Hazard!
• Do not connect or disconnect cables unless the power has been
switched off, or the area is known to be safe. Keyboard and mouse
ports are for system setup and diagnostics only and are not intended
for permanent connection.
• Class I, Division 2 approval requires power switch restraints in
hazardous environments as shown in Figure 2-4. Nonincendive for
Class I, Groups A, B, C, and D hazardous locations. With a
temperature code of T5.
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Chapter 2: Installing the PowerStation Selecting a Location
PowerStation HPC/HPX Series User Guide 2-6
Figure 2-3: The HPC/HPX PowerStation with an AC Power Switch
3Remove the screw and bracket covering the power cord connector.
4Plug the power cord into the connector.
5Place the bracket over the power cord and reattach the bracket and
screw to secure it to the PowerStation as shown in Figure 2-4.
Figure 2-4: Class 1, Division 2 Hazardous Environment Setup
6Reattach the screw next to the power switch.
7Plug the power cord into the main power supply.
AC Power Switch
AC Power Cord
Bracket used
to secure the
power cord
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Chapter 2: Installing the PowerStation Preparing for Installation
PowerStation HPC/HPX Series User Guide 2-7
Preparing for Installation
Once you select a location for the PowerStation, you need to create a
cutout for the unit for all models except the remote configuration.
Creating a Cutout
Be sure to follow the cutout diagrams in the dimensional drawings
precisely. This ensures that the PowerStation is properly sealed in its
enclosure. You can find the dimensional drawings on the HPC/HPX
PowerStation CD shipped with your unit.
1Attach the template securely to the mounting surface.
2Cut out the shaded area on the template referred to as the Panel
Cutout Area. To ensure the flatness of the mounting surface, when
punching out the mounting hole, maintain proper surface flatness
and edge quality.
The cutout dimensions for the HPC/HPX PowerStation are shown in the
following table:
3Debur the edges of the cutout area, removing dirt and debris that
might come in contact with the unit.
Installing the PowerStation
Once you have prepared the location for your PowerStation, you are ready
to install the unit. To do so, you need to mount the PowerStation to your
enclosure using screws and metal clamps in what is called a bracket
assembly, as shown below.
Figure 2-5: Bracket Assembly
Model Cutout Height Cutout Width
00N n/a n/a
10T/10S 9.95" 12.6"
15T 12.4" 15.9"
17T 14.26" 17.06"
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Chapter 2: Installing the PowerStation Installing the PowerStation
PowerStation HPC/HPX Series User Guide 2-8
The bracket assembly contains a mounting clamp with “feet” as shown in
Figure 2-6. The mounting clamps secure to the PowerStation using a
sliding mechanism. You must slide the feet of the mounting clamp into the
appropriate slot, refer to the instructions for mounting the PowerStation for
details.
Figure 2-6: Mounting Clamp
There are three styles of clamps used to mount the PowerStation to your
enclosure depending on the display size. To mount the PowerStation
properly, refer to the instructions below that corresponds with the display
size you are using.
For your convenience, CTC includes all necessary mounting hardware with
the unit.
Mounting a PowerStation With a 10” Display
If you are mounting a PowerStation with a 10” display, complete the
instructions below:
1Slide the PowerStation into the cutout from the front.
2Attach the 6 mounting clamps, with their screws, to the back of the
unit in the spaces provided. Place 2 clamps at the top and bottom of
the monitor and 1 on each side.
The clamps secure to the unit using the sliding mechanism shown in
Figure 2-7.
Figure 2-7: Sliding Mechanism for 10” PowerStations
Mounting Clamp
Feet
Insert the mounting
clamp into these slots.
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Chapter 2: Installing the PowerStation Installing the PowerStation
PowerStation HPC/HPX Series User Guide 2-9
3Insert the clamp into the wide end of the slot and slide it to the thin
end, refer to Figure 2-10, on page 2-11.
Figure 2-8: Mounting the Clamp
4Tighten each of the mounting screws against the front of the
enclosure.
5Torque the screws until the gasket is compressed by 50%.
Caution: Do not over-tighten the screw/clamp assembly or you
may damage the monitor. However, under-tightening
may not guarantee a NEMA 4/4x seal.
6Tighten the screws in a crosswise sequence to ensure a good seal
and prevent damage.
Note that tightening the bracket assembly may not ensure that the gasket
seal is totally depressed by the bezel and flush with the enclosure. Since a
proper NEMA 4/4x seal requires a 50% compression of the gasket, you
may see a small gap between the bezel and the enclosure.
Compress gasket
by 50%
Bezel
Backshell
10” PowerStation
mounting clamp
Figure 2-6b: Side View of a 10” PowerStation Mounted in an Enclosure
Figure 2-6a: Side View of a 10” PowerStation Mounting Clamp
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Chapter 2: Installing the PowerStation Installing the PowerStation
PowerStation HPC/HPX Series User Guide 2-10
Mounting a PowerStation With a 15” Display
If you are mounting a PowerStation with a 15” display, complete the
instructions below:
1Slide the PowerStation into the cutout from the front.
2Attach the 8 mounting clamps, with their screws and nuts, to the
back of the unit in the spaces provided. Place 2 clamps at the top and
bottom of the monitor, and 2 on each side.
The clamps secure to the unit using CTC’s sliding mechanism shown
in Figure 2-9.
Figure 2-9: Sliding Mechanism for 15” PowerStations
3Insert the clamp into the wide end of the slot and slide it to the thin
end as shown in Figure 2-12: Side View of a Mounted 17”
PowerStation.
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