Parker V402ep User manual

“B” Series “B” Series “F” Series “Solstar” Series “Solstar” Series

Voltage Standard “02” Option “H Series” “NC” Solenoid “NO” Solenoid

Pins Up Pins Down Pins Down Pins Down Pins Down

12VAC — — — — —

24VAC PS2982*42P

†

PS3541*42P

†

PS3541*42P

†

PS3201*42P

†

120VAC PS2982*53P

PS3541*53P PS3541*53P PS3541*53P

†

PS3201*53P

†

240VAC PS2982*57P

†

PS3441*57P

†

PS3441*57P

—

12VDC PS2982*45P

†

PS3541*45P

†

PS3541*45P

†

PS3201*45P

†

12VDC** PS2982*47P

††

— — — —

24VDC PS2982*49P

PS3541*49P PS3541*49P PS3541*49P

†

PS3201*49P

†

24VDC** PS2982*48P

††

— — — —

48VDC — — — PS3541*51P

†

PS3201*51P

†

“Interface 2000” “15mm Solenoid” “15mm Solenoid” “15mm Solenoid”

Voltage & “PVL” Series “NO” Series “NC” Series “NC” Series

Pins Down Pins Up Pins Down Pins Up

12VAC — — — —

24VAC PS3441*42P

†

PS3202*42P

PS3541*42P

†

PS2982*42P

†

120VAC PS3441*53P

†

PS3202*53P

PS3541*53P PS2982*53P

‡

240VAC —

— PS3441*57P

†

PS2982*57P

†

12VDC PS3441*45P

†

PS3202*45P

PS3541*45P

†

PS2982*45P

‡

12VDC** — — — PS2982*47P

§§

24VDC PS3441*49P

†

PS3202*49P

PS3541*49P PS2982*49P

‡

24VDC** — — — PS2982*48P

§§

48VDC PS3441*51P

†

— — —

* = Override Option

B = Flush, Non-Locking

C = Flush, Locking

D = Extended, Non-Locking

E = Extended, Locking

** = Mobile Voltage

†= Not available with Override Options D and E.

†† = Not available with Override Options B and C.

‡= Not available with Override Option E.

§= Only available with Override Option B.

§§ = Only available with Override Option D.

Service Instructions:

V402EP

15mm Solenoid Replacement Kits

ISSUED: September, 2006

Supersedes: January, 2004

Doc. #V-402P, ECN #060870, Rev. 7

Replacement of 15mm Solenoid Assembly

Introduction

Follow these instructions when replacing a solenoid pilot valve

assembly on B, F, H, Solstar, Interface 2000, and PVL Series and

on individual manifold and subbase mounting solenoids.

Application Limits

These products are intended for use in general purpose

compressed air systems only.

Operating Inlet Pressure:

kPa psig bar

Max. (2 & 3-Position) 1000 145 10.0

NOTE: Solenoid operated valves, when speciﬁed with external pilot, may

have operating pressures down to vacuum in the main valve. External pilot

pressure and air pilot signals must be greater than or equal to that in the

main valve, but not outside the ratings above.

Normal Ambient Temperature Range: -15°C to 49°C

(5°F to 120°F)

Mobile Ambient Temperature Range: -40°C to 70°C

(-40°F to 158°F)

Normal Voltage Range: Rated Voltage +10%, -15%

Mobile Voltage Range: Rated Voltage +25%, -30%

Wiring

Follow all requirements for local and national electrical codes.

Pneumatic Division

Richland, Michigan 49083

Service Kits Available

The following service kits contain the appropriate seals and parts

necessary for ordinary ﬁeld service.

WARNING

To avoid unpredictable system behavior that can cause personal injury

and property damage:

• Disconnect electrical supply (when necessary) before installation,

servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected to this

product before installation, servicing, or conversion.

• Operate within the manufacturer’s speciﬁed pressure, temperature,

and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below

freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must be

performed by knowledgeable personnel who understand how

pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical supplies

(when necessary) should be connected and the product tested for

proper function and leakage. If audible leakage is present, or the

product does not operate properly, do not put into use.

• Warnings and speciﬁcations on the product should not be covered by

paint, etc. If masking is not possible, contact your local representative

for replacement labels.

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE

PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS

CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hanniﬁn Corporation, its

subsidiaries and authorized distributors provide product and/or system options

for further investigation by users having technical expertise. It is important

that you analyze all aspects of your application, including consequences of

any failure and review the information concerning the product or systems

in the current product catalog. Due to the variety of operating conditions

and applications for these products or systems, the user, through its own

analysis and testing, is solely responsible for making the ﬁnal selection of the

products and systems and assuring that all performance, safety and warning

requirements of the application are met.

The products described herein, including without limitation, product features,

speciﬁcations, designs, availability and pricing, are subject to change by Parker

Hanniﬁn Corporation and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION

IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS.

CONTACT YOUR LOCAL REPRESENTATIVE.

Safety Guide

For more complete information on recommended application

guidelines, see the Safety Guide section of Pneumatic Division

catalogs or you can download the Pneumatic Division Safety

Guide at: www.parker.com/safety

15mm Solenoid Replacement Kits V402EP

Service Instructions

NOTE: See Figures for torque values.

1. After electrically de-energizing unit and relieving air

pressure, remove the electrical connector. Remove snap-

on type connector by squeezing the latches on the sides

to disengage the latch tangs, then pull it off the solenoid

(Item 1). If the snap-on connector is also held in place with

a holding screw, this screw must be removed before the

connector can be removed (see Figure 1). A cable plug

requires unscrewing its holding screw from the center of the

plug, then pulling it off of the solenoid (see Figure 2).

2. If several electrical connectors/cable plugs are removed,

identify their locations to determine correct reconnection.

3. Remove the two screws (Item 2) which secure the

solenoid assembly to the solenoid adapter, and remove the

solenoid assembly.

4. Inspect the surface of the solenoid adapter to be sure it is

free of debris, that the seal (Item 3) is not nicked or torn

(replace with new seal in kit if in doubt), and that the seal is

fully contained in its groove.

5. Place the new solenoid assembly onto the surface of

the solenoid adapter and fasten it in place with the two

appropriate mounting screws (Item 2). If solenoid adapter

contains brass inserts, use the machine screws. If solenoid

adapter does not contain inserts, use the self tapping

screws.

Squeeze Here To

Engage or Disengage

Solenoid

Groove in Solenoid

Snap-On Connector

Holding Screw

(Optional)

Torque: 0.5 – 0.7Nm (4 – 6 in. lbs.)

Latch Tang

Seal

Holding Screw

Torque: 0.5 – 0.7Nm (4 – 6 in. lbs.)

Cable

Plug

Solenoid

6. Replace the electrical connector using the previous

identiﬁcations to correctly match solenoids and electrical

connectors. When installing connector, engage the

ground terminal ﬁrst when pushing the connector onto the

solenoid terminal.

To install a snap-on type connector, spread the side latch

tangs and then push connector until the tangs engage.

If high levels of vibration exist, or a taut connection is

desired, connect the optional holding screw.

To install a cable plug, place the seal (Item 4) over the

solenoid terminal before attaching the cable plug to the

solenoid. Secure plug in place by inserting the holding

screw through the plug’s center hole, and then fastening it

into the solenoid.

7. Apply main pressure and check for leaks. If any are

present, do not operate the valve - repeat this process until

satisfactory.

0 1

Seal

Solenoid

Assembly

(Pins Up Shown)

Alternate Seal -

Use as Mounting Requires

Machine Screw

(Gold Colored)

(See Note 5)

Torque: 0.5 – 0.7Nm (4 – 6 in. lbs.)

Self Tapping Screw

(See Note 5)

Torque: 0.7 – 0.9Nm

(6 – 8 in. lbs.)

Seal

Figure 1

Connector Description

PS298305P 18" Cord (0.5 meter)

PS298320P 72" Cord (2 meters)

Figure 2

Connector Connector with Description

6 foot cord (2 meters)

PS2932P PS2932JP Unlighted

PS294675P PS2946J75P Light - 12VAC or 12VDC

PS294679P PS2946J79P Light - 24VAC or 24VDC

PS294683P PS2946J83P Light - 110 / 120VAC

PS294687P N/A Light - 240/230VAC

0 1

Solenoid

Assembly

Seal

Solenoid

Assembly

(Pins Down Shown)

Machine Screw

(Gold Colored)

(See Note 5)

Torque: 0.5 – 0.7Nm (4 – 6 in. lbs.)

Self Tapping Screw

(See Note 5)

Torque: 0.7 – 0.9Nm

(6 – 8 in. lbs.)

Seal

Alternate Seal -

Use as Mounting Requires

Gaskets Supplied with Kits for Adapter to Sandwich of

“F” and “H” Series Valves Only

NOTE: The operator identification describes the ports that are connected

when the operator is energized: operator 12 connects port 1 to

port #2; operator 14 connects port #1 to port #4. Other ports may

also be connected, or blocked – see symbols on the valve.

NOTE: For dual pressure, the higher pressure is to be at port #3 for single

air operated valves. Solenoid types may have the highest pressure

at either port #3 or #5, as specified.

Installation/Operating Instructions

CAUTION

: Solenoid versions of this valve contain solid state

components that can be damaged by transient voltage spikes, over-

voltage or high temperature.To protect against premature solenoid

failure,please read and adhere to the following:

1. If this solenoid operated valve is used in a circuit with other inductive

loads. The solenoid should be electrically protected with a voltage

suppression device (e.g. transient voltage suppressor or varistor) that

has a minimum rating of 1.6 times the rated voltage of the solenoid

valve and sufficient capacity to dissipate the energy of other inductive

loads.

2. Operating voltage is 85-110% of rated voltage. These limits should not

be exceeded.

Valve should be installed with reasonable accessibility for service whenever

possible –repair service kits are available. Keep pipe or tubing lengths to a

minimum with inside clean and free of dirt and chips. Pipe joint compound

should be used sparingly and applied only to the male pipe –never into the

female port. Do not use PTFE tape to seal pipe joints –pieces have a

tendency to break off and lodge inside the unit, possibly causing malfunction.

Air applied to the valve must be filtered to realize maximum component life

CAUTION: It is recommended that double solenoid and double

remote air pilot operated 2-Position valves be mounted so that the

axis of the valve spool is in the horizontal plane.

Life Expectancy - Normal multi-million cycle life expectancy of these valves

is based on the use of properly filtered and lubricated air at room

temperature. These valves are also designed to be operated under non-

lubricated conditions and will yield millions of maintenance free cycles.

Factory Pre-Lubrication - All valves are pre-lubricated at assembly with

Petroleum Base - Lithium Content grease.

In-Service Lubrication - In-service lubrication is not required; however, if

lubrication is to be used, ISO VG32 oil is recommended.This oil is specially

formulated to provide peak performance and maximum service life from all

air operated equipment. Alternative compatible lubricants should be of a

paraffin based mineral oil having 150 to 200 SSU viscosity @ 100°F and

an aniline point greater than 200°F. (Mobil DTE24 and Sun Company Sunvis

932 are good examples).

CAUTION: Do not use oils that are synthetic, reconstituted, have

an alcohol content or a detergent additive.

Introduction

Follow these instructions when the assembled valve(s) are installed, and for

proper operation. Manifold base installations are described in instruction sheet

V-413DP; subbase installations are described in V-414CP.

Application Limits

These products are intended for use in general purpose compressed air systems

only.

Operating Inlet Pressure:

kPa PSIG bar

Min. (2-Position - Air Return) 140 20 1.4

Min.(2-Position w/Spring

and Air Return) 240 35 2.4

Min.(3-Position) 210 30 2.1

Max. (2 & 3-Position) 1030 150 10.3

NOTE: Solenoid operated valves, when specified with external pilot, may

have operating pressures down to vacuum in the main valve. External

pilot pressure and air pilot signals must be greater than or equal to

that in the main valve, but not outside the ratings above.

AmbientTemperature Range: -15°C to 49°C (5°F to 120°F)

Voltage Range: Rated Voltage +10%, -15%

CAUTION: An interruption of 10 milliseconds or greater to the

power supplied to the solenoid of a solenoid operated valve

may cause the valve to shift.Provision must be made to prevent

power interruption of this duration to avoid unintended,

potentially hazardous, consequences

Port Identification/Connections/Symbols

Port Single Dual

No. Pressure Pressure

1 Inlet Exhaust

2 Outlet Outlet

3 Exhaust Inlet

4 Outlet Outlet

5 Exhaust Inlet

Valves may be used for single outlet (3-Way) by plugging an outlet port.

WARNING

AILURE OR IMPROPER SELECTION OR IMPROPER USE OFTHE PRODUCTS

AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE

DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries

and authorized distributors provide product and/or system options for further

investigation by users having technical expertise. It is important that you analyze all

aspects of your application, including consequences of any failure and review the

information concerning the product or systems in the current product catalog.Due to

the variety of operating conditions and applications for these products or systems, the

user, through its own analysis and testing, is solely responsible for making the final

selection of the products and systems and assuring that all performance, safety and

warning requirements of the application are met.

The products described herein, including without limitation, product features,

specifications, designs, availability and pricing, are subject to change by Parker

Hannifin Corporation and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN

EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS.

CONTACTYOUR LOCAL REPRESENTATIVE.

Installation & Operating Instructions:

V-410EP

F3 Series Valves

2 & 3-Position, 4-Way, 5-Ports

ISSUED: September, 2000

Supersedes: October, 1999

ECN# P27805

Pneumatic Division North America

Richland, Michigan 49083

Pneumatic

WARNING

To avoid unpredictable system behavior that can cause personal injury

and property damage:

• Disconnect electrical supply (when necessary) before installation,

servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected to this

product before installation, servicing, or conversion.

• Operate within the manufacturer’s specified pressure, temperature,

and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must be

performed by knowledgeable personnel who understand how

pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical supplies

(when necessary) should be connected and the product tested for

proper function and leakage. If audible leakage is present, or the

product does not operate properly, do not put into use.

• Warnings and specifications on the product should not be covered by

paint, etc. If masking is not possible, contact your local representative

for replacement labels.

14 12

5 Port, 2-Position 5 Port, 3-Position

Center to Outlets

14 12

5 Port, 3-Position

All Ports Blocked

14 12

5 Port, 3-Position

Outlets to Ends

12 TERMINAL

GROUND

COM TERMINAL

14 TERMINAL

F3 SeriesValves V-410EP

Wiring Instructions

1. Follow all requirements for local and national electrical codes.

2. Remove end cover from base by backing off the two captive screws.

Reassemble cover to base by tightening screws from 0.8 to 1.0 Nm (7 to 9

in-lbs).

3. An external ground connection must be attached to the green ground screw.

4. Disregard unused wires or terminals.

Connections

14 Solenoid 12 Solenoid

Valves with Wires Black Wires Red Wires

Valves with Terminal Block 14 and Com 12 and Com

(Will accept 18 to 24 Gauge Wires) Terminals Terminals

Manual Override

A manual override (if supplied) is located on the body of the solenoid pilot. A

non-locking override is blue and must be twisted approximately 45°in either

direction (and held at that position) in order to actuate the solenoid pilot.When

released, the solenoid pilot will de-actuate. A flush type override requires use of

a small screwdriver engaged in a slot on the end of the override button; an

extended override can be turned by finger. Locking overrides are yellow and

must be twisted approximately 90°in either direction in order to actuate the

solenoid pilot.They must be returned with a reverse twist to de-actuate. These

are also either flush or extended types and operate as described above.

Pilot Pressure Supply

This valve requires a source of pressure for shifting - a pilot supply. The sixth

character in the model number identifies this supply when the valve was

assembled at the factory. If changes have occurred in the field, the character

will no longer represent that pilot arrangement. If a new valve is ordered with

the same model number as the old one, perform an examination at the time of

replacement and move the plugs (if necessary) so that the new valve has them

in the same locations as the old one (described in steps 1-3 following).

Conversion in the field from an internal pilot supply to an external type, or vice

versa, is possible. However, conversion from a single pressure valve to a dual

pressure type is not possible in the field - special parts are required.(However,

dual pressure valves can be converted back to single pressure in the field.) All

of these conversions are performed by relocating small plugs as follows:

1. The bottom surface of the sandwich block has several holes which receive

the small plugs.This is accessed by loosening the three main body mounting

screws (item A) with a 3 mm hex wrench and removing the valve from its

base. These holes have identification alongside as shown in the figure and

plugs must be located in the holes as described in Table 1. (See the two

identification methods located in Table 1.)

2. To remove a plug, insert a narrow tool under the side of the nib and pry it

upward slightly. Then, grasp the projecting nib (long nose pliers may help)

and pull it out.Examine the o-ring to be sure it is not torn or nicked, and that

it has a coating of grease. Install the plug into the appropriate hole (o-ring

end enters first) by pushing it in place until it comes to a stop and the nib is

flush with the surface of the sandwich block.

3. Replace the valve on its base, making certain first that the interface gasket

(item B) is in place in its grooves in the sandwich block.Engage the electrical

plug carefully during this process.Tighten the 3 main body mounting screws

from 2.5 to 2.9 Nm (22 to 26 in-lbs).

4. Apply main pressure and check for leaks. If any are present, do not operate

the valve - repeat the reassembly process until satisfactory.

Service Kits Available

Valve Body 2-Position PS3401P

Valve Body 3-Position - All Ports Blocked PS3402P

Valve Body 3-Position - Cylinder to Exhaust PS3403P

Valve Body 3-Position - Pressure Center PS3404P

Solenoid Kit* - No Override PS3441A**P

Solenoid Kit* - Non-Locking Flush Override PS3441B**P

Solenoid Kit* - Locking Flush Override PS3441C**P

Solenoid Kit* - Non-Locking Extended Override PS3441D**P

Solenoid Kit* - Locking Extended Override PS3441E**P

Valve Coil Kit Suffix

Suffix Code (**) Voltage

10, 40 40 12V/60Hz, 12V/50Hz

12, 42 42 24V/60Hz, 22V/50Hz

15, 45 45 12VDC

19, 49 49 24DC

23, 53, 83 53 120V/60Hz, 115V/50Hz

27, 57, 87 57 240V/60Hz, 220V/50Hz

* - When ordering solenoid service kits, be sure to specify the two digit solenoid

code (**) as given above. Consult catalog for more details.

Instruction Sheets Available:

V-411DP - Valve Body Service Instructions

V-412DP - Solenoid Service Instructions

V-413DP - Manifold Installation Instructions

V-414CP - Subbase Installation Instructions

V-415CP - Sandwich Flow Control Installation Instructions

V-416CP - Sandwich Regulator Installation & Operating Instructions

V-417CP - Sandwich Regulator Conversions & Service Instructions

V-418CP - Manifold With Electrical Interconnect Installation

V-439BP - Manifold Installation

ELECTRICAL

JUNCTION BOX

SANDWICH

BLOCK

SOLENOID

VALVE

BODY

SANDWICH

BLOCK

OVERRIDE

Table 1 - Sandwich Block Pilot Plug Locations (Reference Illustrations Above)

Method 1:Using Model No. Pilot Supply Holes: Method 2:Using Attributes ofValve & Operator(s)

to Determine Plug Locations (See key code below) to Determine Plug Locations

3rd Digit 6th Digit 1 3 5 BP 12 14 Pilot Supply Main Press Control Mechanism

in Model No. in Model No. Supply Type OperatorTypes

B or C M M X X Int. Port 1

1 or E P or Q X M M X Ext. Port 12 Single

L or M X M M X Ext. Port 14

2, 5, 6, 7

B or C M M X X Int. Port 1

E or F X X X X Int.Port 3 All Solenoids

H or J X X X X Int. Port 5 Dual

P or Q X M M X Ext. Port 12

L or M X M M X Ext. Port 14

0 or C M M X X Int. Port 1 Single Air Return or

3 or F P or Q X M M X Ext. Port 12 Single Air Pilot AND Spring/Air

E or F X X X X Int. Port 3 Dual on 14 End Return on 12 End

P or Q X M M X Ext. Port 12

4, 8, 9, 0 0 X M M X None Single or Dual Double Air Pilot

Key C

ode: X = Pilot hole must be plugged. M = Pilot holes may be molded shut and will not need a plug; however some holes may be open and therefore

Blank = Pilot hole must be left open. will require a plug. Use a probe to test if holes are open - the probe must be able to pass through the thickness

of the sandwich block for the holes to be open.

12 TERMINAL

GROUND

COM TERMINAL

14 TERMINAL

3. An external ground connection must be attached to the green

ground screw.

4. Disregard unused wires or terminals.

Connections

14 Solenoid 12 Solenoid

Valves with Wires Black Wires Red Wires

Valves withTerminal Block 14 and Com 12 and Com

(Will accept 18 to 24 Gauge Wires) Terminals Terminals

Servicing Valve Body

efer to figures to aid with disassembly and reassembly. Servicing a

3-position valve is very similar to servicing a 2-position valve.

1. Using a clean, lint free cloth, clean the valve unit prior to servicing.

2. Using a 2mm hex wrench for button head or 3mm hex wrench for

socket head, back out the three captive mounting screws (item #21)

until the valve unit can be removed from the base.

! CAUTION: Do not remove the valve body from the sandwich block.

Doing so could risk possible seal contamination. There are no

parts between the valve body and sandwich block that require

servicing.

3. On solenoid valves, loosen the two captive mounting screws

(item #11) and then remove the solenoid coil (item #9) and sandwich

adapter (item #13) as a unit from the operator adapter (item #15).

4. To remove the operator adapter from the valve body, remove its two

mounting screws (item #14).You will now be able to service the piston’s

seal, as well as the gasket which is located between the operator

adapter and the valve body.

5. On air operated and single solenoid valves, loosen the two screws

(item #25) until their end cap(s) can be removed from the valve body

(item #22).

6. Gently press on one end of the spool assembly until it slides out of its

bore, taking care not to scratch bore. Using a clean, lint free cloth,

clean the body bore and all sealing surfaces for gaskets prior to their

installation.

NOTE: If more aggressive cleaning is required, use mineral spirits or

equivalent solvent and dry thoroughly.

Inspect bore for nicks, scratches, or surface imperfections. If present,

reduced service life is probable and future replacement should be

planned.

Installation and Service

Instructions: V-411DP

F3 Series Valves -Valve Body Service

2 & 3-Position, 4-Way, 5-Ports

ISSUED: October, 1999

Supersedes: March, 1999

ECN# P27372

Introduction

Follow these instructions when installing, operating, or servicing the product.

CAUTION: Solenoid versions of this valve contain solid state

components that can be damaged by transient voltage spikes,

over-voltage or high temperature. To protect against premature

solenoid failure, please read and adhere to the following:

1. If this solenoid operated valve is used in a circuit with other inductive

loads. The solenoid should be electrically protected with a voltage

suppression device (e.g. transient voltage suppressor or varistor) that

has a minimum rating of 1.6 times the rated voltage of the solenoid valve

and sufficient capacity to dissipate the energy of other inductive loads.

2. Operating voltage is 85-110% of rated voltage.These limits should not

be exceeded.

Application Limits

These products are intended for use in general purpose compressed air

systems only. Compliance with the rated pressure, temperature, and voltage

is necessary - see Installation & Operating Instructions (V-410CP) packed

with valve.

Operating Pressure Range:

kPa PSIG bar

Min. (2-Position - Air Return) 140 20 1.4

Min. (2-Position w/Spring

and Air Return) 240 35 2.4

Min. (3-Position) 210 30 2.1

Max. (2 & 3-Position) 1030 150 10.3

NOTE: Solenoid operated valves, when specified with external pilot, may

have operating pressures down to vacuum in the main valve.

External pilot pressure and air pilot signals must be greater than

or equal to that in the main valve, but not outside the ratings

above.

AmbientTemperature Range: -15°C to 49°C (5°F to 120°F)

Voltage Range: Rated Voltage +10%, -15%

CAUTION: An interruption of 10 milliseconds or greater to the

power supplied to the solenoid of a solenoid operated valve may

cause the valve to shift. Provision must be made to prevent power

interruption of this duration to avoid unintended, potentially

hazardous, consequences.

Wiring Instructions

1. Follow all requirements for local and national electrical codes.

2. Remove end cover from base by backing off the two captive screws.

Reassemble cover to base by tightening screws from 0.8 to 1.0 Nm

(7 to 9 in-lbs).

Pneumatic Division North America

Richland, Michigan 49083

Pneumatic

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OFTHE

PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED

ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY

DAMAGE.

This document and other information from Parker Hannifin Corporation,

its subsidiaries and authorized distributors provide product and/or system

options for further investigation by users having technical expertise. It is

important that you analyze all aspects of your application, including

consequences of any failure and review the information concerning the

product or systems in the current product catalog. Due to the variety of

operating conditions and applications for these products or systems, the

user, through its own analysis and testing, is solely responsible for making

the final selection of the products and systems and assuring that all

performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product

features, specifications, designs, availability and pricing, are subject to

change by Parker Hannifin Corporation and its subsidiaries at any time

without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR

INCLUSION IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZE

THESE PRODUCTS. CONTACTYOUR LOCAL REPRESENTATIVE.

WARNING

To avoid unpredictable system behavior that can cause personal injury

and property damage:

• Disconnect electrical supply (when necessary) before installation,

servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected to

this product before installation, servicing, or conversion.

• Operate within the manufacturer’s specified pressure, temperature,

and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below

freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must be

performed by knowledgeable personnel who understand how

pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical supplies

(when necessary) should be connected and the product tested for

proper function and leakage. If audible leakage is present, or the

product does not operate properly, do not put into use.

• Warnings and specifications on the product should not be covered

by paint, etc. If masking is not possible, contact your local

representative for replacement labels.

Location of Pilot HoleMounting Hole

Outline of

End Cap

Mounting Hole

F3 Series Valves - Valve Body Service V-411DP

7. Remove a new spool assembly (item #19) from its protective bag and

grease seals and bore.Then insert spool into valve bore, taking care to

install squarely and push slowly to avoid damaging seals or the valve

bore.

8. Lightly grease new gasket (item #18) and place into its gasket track on

operator. Depending upon the type of valve being serviced, certain

seals in the service kit may not be used. See Figure 1 for the correct

gasket. Lightly press the gasket into its gasket track, pushing knob

projections into body slot.

9. Apply a light film of grease to piston bores and all surfaces of piston

seals. Install seals onto piston with the lips of the seals facing away

from the support flange. (See Figure 3).

10. Install the piston (item #16) & lip seal (item #17) subassembly into its

operator bore, taking care to assure that the lips of the seal pass

smoothly into the bore.

FIGURE 1: Gaskets for Operators

• Gasket - Solenoid Pilot • Gasket - Solenoid Pilot

Operator toValve Body Operator toValve Body

• Gasket - Return Operator • Gasket - Return Operator

toValve Body toValve Body

NOTE: This gasket is used on NOTE: This gasket is used on

valves with piston vent and valves with piston vent and pilot

pilot exhaust out the valve side. exhaust internally exhausted.

11. Assemble the operator adapter (item #15) to the valve body (item #22)

using its two mounting screws (item #14). Tighten screws from 0.9 to

1.4 Nm (8 to 12 in-lbs).

NOTE: Be sure to lightly grease the new rectangular gasket (item #6) and

then place it into the bottom of the rectangular cavity in the

sandwich block.

12. Assemble the solenoid subassembly (items #4, 9, 10, & 13) onto the

operator adapter (item #15) using two mounting screws (item #11).

(See Figure 2 forTorque).

13. Assemble the end cap &/or air operator onto the valve body (item #22)

using two mounting screws (item #25). Be sure to position end cap so

that its gasket lines up with the air supply hole in the valve body.

Tighten these screws from 0.9 to 1.4 Nm (8 to 12 in-lbs).

14. Check to insure that the gasket (item #3) on the bottom of the sandwich

block is still properly seated in its gasket track. Then place valve

assembly on top of base (item #2).Line up electrical plug with socket in

base and gently press down on valve to seat plug properly.

Figure 2: Single Solenoid 2-Position Valve Shown Figure 4: Piston Assembly

for 3-PositionValves

Figure 3: Enlarged View

of Piston & Lip Seal

15. Line up the mounting holes and tighten the captive mounting screws

(item #21). Torque screws using progressive steps with a criss-cross

pattern.Correct hex sizes and torque values are shown in the table below.

16. Apply inlet pressure and check for leaks. If any are present, do not

operate the valve - repeat this assembly process until satisfactory.

54123

1312 14 15 16 17 18 18

242319 20 22

23456

1617

16 17

May Contain

Brass Insert

(Use Machine

Screws)

Machine Screw

Torque: .9 - .1.4Nm

(8 - 12 In. Lbs.)

Self Tapping Screw

Torque: .7 - .9Nm

(6 - 8 In. Lbs.)

Part Identification List

Item # Description

1 Sandwich Block

2 Base (subbase or modular manifold)

3 Molded Gasket - sandwich block to base

4 Screw - solenoid coil to operator adapter

5 Electrical Pin

6 Rectangular Gasket - sandwich block to solenoid coil

7 Captive Mounting Screws - end cover to base

8 End Cover

9 Solenoid Coil

10 Gasket - solenoid coil to sandwich adapter

11 Mounting Screw - solenoid coil to operator adapter

12 Gasket - operator to operator adapter

13 Sandwich Adapter

14 Screw - operator adapter to valve body

15 Operator Adapter

16 Piston (2-position) or Piston Assembly (3-position) - for operator

adapter

17 Lip Seal - piston to operator adapter

18 Gasket - operator adapter to valve body (not shown)

19 Spool Assembly

20 Seals - spool to valve body

21 Captive Mounting Screw - valve body to base

22 Valve Body

23 Piston (2-position only) - for end cap

24 Lip seal - piston to end cap

25 Screw - end cap to valve body

26 End Cap

Instruction Sheets Available:

V-410DP - Valve Installation & Operating Instructions

V-412DP - Solenoid Service Instructions

V-413DP - Manifold Installation Instructions

V-414CP - Subbase Installation Instructions

V-415CP - Sandwich Flow Control Installation Instructions

V-416CP - Sandwich Regulator Installation & Operating Instructions

V-417CP - Sandwich Regulator Conversions & Service Instructions

V-418CP - Manifold With Electrical Interconnect Installation

ScrewType HexWrench Size Torque

Button Head 2mm 1.4 to 1.7 Nm (12 to 15 in-lbs.)

Socket Head 3mm 2.5 to 2.9 Nm (22 to 26 in-lbs.)

12 TERMINAL

GROUND

COM TERMINAL

14 TERMINAL

Installation and Service

Instructions: V-412DP

F3 Series Valves - Solenoid Service

2 & 3-Position, 4-Way, 5-Ports

ISSUED: October, 1999

Supersedes: March, 1999

ECN# P27372

Introduction

Follow these instructions when installing, operating, or servicing the product.

CAUTION: Solenoid versions of this valve contain solid state

components that can be damaged by transient voltage spikes,

over-voltage or high temperature. To protect against premature

solenoid failure, please read and adhere to the following:

1. If this solenoid operated valve is used in a circuit with other inductive

loads. The solenoid should be electrically protected with a voltage

suppression device (e.g. transient voltage suppressor or varistor)

that has a minimum rating of 1.6 times the rated voltage of the

solenoid valve and sufficient capacity to dissipate the energy of

other inductive loads.

2. Operating voltage is 85-110% of rated voltage. These limits should

not be exceeded.

Application Limits

These products are intended for use in general purpose compressed air

systems only. Compliance with the rated pressure, temperature, and

voltage is necessary - see Installation & Operating Instructions (V-410DP) packed

with valve.

Operating Pressure Range:

kPa PSIG bar

Min. (2-Position - Air Return) 140 20 1.4

Min. (2-Position w/Spring

and Air Return) 240 35 2.4

Min. (3-Position) 210 30 2.1

Max. (2 & 3-Position) 1030 150 10.3

NOTE: Solenoid operated valves, when specified with external pilot,

may have operating pressures down to vacuum in the main

valve. External pilot pressure and air pilot signals must be greater

than or equal to that in the main valve, but not outside the

ratings above.

Ambient Temperature Range: -15°C to 49°C (5°F to 120°F)

Voltage Range: Rated Voltage +10%, -15%

CAUTION: An interruption of 10 milliseconds or greater to the

power supplied to the solenoid of a solenoid operated valve

may cause the valve to shift. Provision must be made to prevent

power interruption of this duration to avoid unintended,

potentially hazardous, consequences.

Wiring Instructions

1. Follow all requirements for local and national electrical codes.

2. Remove end cover from base by backing off the two captive screws.

Reassemble cover to base by tightening screws from 0.8 to 1.0 Nm

(7 to 9 in-lbs).

3. An external ground connection must be

attached to the green ground screw.

4. Disregard unused wires or terminals.

Connections

14 Solenoid 12 Solenoid

Valves with Wires Black Wires Red Wires

Valves with Terminal Block 14 and Com 12 and Com

(Will accept 18 to 24 Gauge Wires) Terminals Terminals

Servicing Solenoid Pilot

Refer to Figure 1 to aid with disassembly and reassembly. Servicing a

3-position valve is very similar to servicing a 2-position valve.

1. Using a clean, lint free cloth, clean the valve unit prior to servicing

solenoid.

2. Removal of valve from base is not necessary, but is recommended.

To do so, use a 2mm hex wrench or a 3mm hex wrench for socket

head to back out the three captive mounting screws (item #21) until

the valve unit can be removed from the base.

3. Loosen the two captive mounting screws (item #11) and then remove

the solenoid coil (item #9) and sandwich adapter (item #13) as a unit

from the operator adapter (item #15).

4. Back out screw (item #4) until the solenoid coil can be removed from

the sandwich adapter. This screw is located between the flat electrical

pins (item #5) of the solenoid coil; this screw will remain captive.

NOTE: Using a clean, lint free cloth, clean all sealing surfaces for gaskets

prior to their installation.

NOTE: Except for the gasket that is located between the solenoid coil

and sandwich adapter, apply a light coating of grease (supplied

with kits) to all gaskets.

5. Replace the gasket (item #10) which is located between the solenoid

coil and the sandwich adapter (using a new gasket from a service kit).