Paslode IM200 User manual

MODEL IM200/50 S16
CORDLESS STAPLER
TOOL SCHEMATIC AND PARTS
IMPORTANT!
DO NOT DESTROY
Always refer to operators manual
#403627 for detailed information on
this tool. It is the customer's
responsiblity to have all operators
and service personnel read and
understand this information.

1900356 1 Grill
2900455 1 Filter
3901065 4 Shoulder Screw, 10-24 x 1-1/4
4008388 4 Flat Washer #10
5900410 1 Cap Assembly
6404427 3 Screw, Taptite, 8-32 x 5/8
7006562 3 Washer #8
8900271 1 Circuit Board Assembly
9900526 1 Motor & Connector
10 403842 1 Spark Plug Boot
11 401341 1 Spark Plug Assembly
12 401356 1 Sleeve, Motor
13 900470 1 Motor Mount Assembly
14 401355 1 Retaining Ring
15 403146 1 Stem Adapter (Yellow)
16 900004 1 Cylinder Head
*17 404700 2 O-Ring
18 403167 1 Fan Blade Assembly
19 900011 1 Battery Contact Assembly
20 900968 2 Shoulder Screw, 10-32 x 9/16
22 404432 1 Bushing, Actuator
23 900357 1 Actuator
24 404433 1 Pin, Actuator
25 900136 1 Actuator Assembly
27 900179 1 Handle Right Side
28 403156 1 Lanyard
29 403155 1 Battery Cap
30 900138 1 Handle, Left Side
32 900453 3 Thrd. Frm.Screw, 8-16 x 7/8
33 900289 1 Belt Hook
34 901221 1 Screw, 8-32 x 9/16
35 403082 1 Washer
36 403166 1 Bushing
37 401450 2 Pad, Fuel Cell
38 402201 2 Screw, Phillips Head, 2-56 x 5/8
39 404490 1 Trigger Switch Assembly
40 401395 1 Spring
41 900358 1 Trigger
42 403127 1 Retention Cap
43 001641 1 Nut, 8-32
44 900562 1 S. H. C. S. 10-24 x 1-1/8"
45 900552 2 Cover Plate
▲ 46 004224 5 Screw
47 900549 1 Rail Bracket
48 404698 2 Roll Pin Assembly
49 900551 1 Pivoting Rail Cover Assembly
50 900548 1 Rail & Cover Assembly
51 900532 1 Lower Siding W. C.E.
▲ 52 402797 1 Retaining Bushing
53 402798 1 Latch, Follower Button
54 402799 1 Spring, Follower Latch
55 402740 1 Roll Pin, 3/32 x 7/16
56 091568 1 Screw, Pan Head, 6-32 x 1/4
57 070545 1 Lockwasher #6
*Denotes normal wear items.
** Make sure warning labels are properly affixed, replace if necessary. Labels available at no charge through the Service Department.
▲Apply Loctite 242 (Blue).
➔Denotes new change.
PARTS LEGEND
58 091532 1 Negator
59 091534 1 Drum, Negator
60 402743 1 Pin, Negator Drum
61 402668 1 Retaining Washer
62 402796 1 Follower
63 403104 1 Air Dam
64 403100 1 Combustion Chamber Assembly
65 403099 1 Retaining Ring, Piston
66 403098 1 Piston Ring
*67 404665 1 Piston Driver Blade Assembly
68 403094 1 Bumper
69 403084 1 Sleeve/ Midcheck Ring Assembly
70 403089 1 Seal Washer
71 403090 2 Wave Washer
72 403092 2 Retaining Ring, Midcheck
73 403091 1 Muffler
74 404339 1 Spring, Chamber Return
75 403106 1 Cage
76 403713 3 E-Ring, Retaining
77 404316 1 Flange, Sleeve
78 900411 1 Housing Assembly
▲ 80 004174 2 S. H. C. S. 10-24 x 7/8
81 900534 2 S. H. C. S. 10-32 x 5/8
82 092037 1 Locknut, 10-32
83 402736 1 Washer, Flat #10 Black
84 404319 1 Lower Work Contacting Element
85 900056 1 No-Mar Tip (Optional)
86 004238 1 Lockwasher #10
87 402629 1 Washer, Hardened #10
88 900535 1 Upper Work Contacting Element
89 404365 1 Front Guide
▲ 90 900537 2 S. H. C. S. 10-24 x .813
91 900550 1 Back Plate
92 403822 1 Pivot Pin
93 900001 1 Spring, Latch
94 404317 1 Latch, Front Guide
95 092176 1 Roll Pin, 5/32 Dia. x 1-3/8
96 404315 1 Flange, Nose
97 900583 1 Removable Spark Plug Wire
98 900280 1 Spark Assembly
99 900509 1 Nameplate
100 404385 1 Light Pipe
**101 900496 1 Warning Label
103 900651 2 Label, Logo
**104 900517 1 International Warning Label
106 900232 1 Cable Clamp
107 404601 1 Head Switch Assembly
108 900166 1 Spring, Combusion Chamber
109 900164 1 Ring, Head Switch Activating
110 900182 2 Washer, Trigger
111 900142 1 Label, Battery
112 900236 1 Clip Handle
114 900300 1 Retaining Ring
115 900468 1 Washer
IM200/50 S16 SOLID STATE, 900078

33
30

45
51
44
(optional)

ACCESSORIES
Impulse Stapler Case
Part No. 403164
Service Tool Kit
A 19 piece tool kit containing all the necessary
tools to repair any Paslode Cordless Tool Part No. 401498
Battery Cell
Part No. 402500
Impulse Oil
Part No. 401482
Torx Key
For tightening fan blade to motor
Part No. 900183
Battery Charger Kit
(Replacement Charger Base Only Part No. 900476)
(Replacement Transformer Only Part No. 900477) Part No. 900200
Clear Safety Glasses Part No. 402510
Tinted Safety Glasses Part No. 402512
Degreaser Cleaner
Ideal cleaner for all Paslode tools Part No. 219086
An Illinois Tool Works Company
888 Forest Edge Drive
Vernon Hills, Illinois 60061
Printed in U.S.A 403631-19
05/04
© 2004, Illinois Tool Works, Inc
P

WARNING
Always wear EYE and EAR
safety gear when working with
or in the vicinity of the Paslode
Cordless Stapler.
WARNING
The Paslode Cordless
Stapler should be
operated only when it is
in contact with the work
surface. When fastening
thin materials such as
plywood, be sure to
position the tool so that
the fastener is driven
into the underlying
piece.
SAFETY INSTRUCTIONS
1. WEAR EYE AND EAR PROTECTION.
2. ALWAYS ASSUME THE TOOL IS "LOADED".
3. OPERATE THE TOOL ONLY ON THE WORK
SURFACE.
4. NEVER REMOVE OR DISABLE THE WORK
CONTACTING ELEMENT.
This device helps reduce the possiblity of accidental fastener discharge by
preventing the tool from operating until it is completely against the work
surface.
NEVER operate the tool if the work contacting element is not working
properly.
5. ALWAYS POINT THE TOOL AWAY FROM
YOURSELF AND OTHERS WHEN CLEARING
JAMS OR REMOVING FASTENERS.
Pull the follower slightly back and push the release lever. Tip the tool
nose up slightly and fasteners should slide out of the rear of the magazine.
If fasteners are jammed, refered to the appropriate service section
of the operating manual.
6. NEVER ATTEMPT TO OPERATE THE PASLODE
CORDLESS STAPLER IF PARTS ARE LOOSE,
DAMAGED OR MISSING.