Peak 440 Manual

FOUR POST LIFT
Model: 440 440E
Original
Original

CONTENTS
Product Features and Specifications ...................................................... 1
Installation Requirement ..................................................................... 2
Steps of Installation ........................................................................... 4
Exploded View ...................................................................................29
Test Run .......................................................................................... 40
Operation Instruction ........................................................................ 42
Maintenance .................................................................................... 43
Trouble Shooting .............................................................................. 44
Lift Disposal..................................................................................... 44

1
I. PRODUCT FEATURES AND SPECIFICATIONS
●Electric-air control operation system.
●Mechanical self-lock and pneumatic safety release
●Manual hydraulic power system, cable-drived.
●Strengthen and Non-skid diamond platforms.
●Adjustable platform and adjustable safety lock ladders.
●Optional Jack:With Pneumatic hydraulic pump.
Model: 440 440E
MODEL SPECIFICATIONS
Model
Lifting
Capacity
Lifting
Height
Lifting
Time
Overall
Length
(Inc.
Ramps)
Overall
Width
Width
Between
Columns
Motor
440
18000kg
1905mm
176S
9300mm
4100mm
3654mm
2.0HP
430E
10800mm
Fig.1

2
II. INSTALLATION REQUIREMEN
A. TOOLS REQUIRED
Rotary Hammer Drill (Φ3/4)Carpenter’s Chalk
Hammer Screw Sets
Level Bar Tape Measure (295-1/4”)
English Spanner (12") Pliers
Wrench Set：
(10＃,12＃,13＃,14＃,17＃,19#,24＃,30#)Lock Wrench
Ratchet Spanner with Socket (28#)
Socket Head Wrench
(3#, 5#, 6#)
Fig. 2

3
B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal temperature, ventilated and
dry place.
C. The equipment should be unload and transfer by forklift.
D. SPECIFICATIONS OF CONCRETE (See Fig. 4)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 120mm minimum and without reinforcing steel bars, and
must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 210kg/cm2
minimum.
3. Floors must be level and no cracks.
D. AIR SUPPLY
Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size Φ8 *Φ6.
E. POWER SUPPLY
The electrical source must be 4HP minimum. The source cable size must be 2.5mm² and in
good condition of contacting with floor. Single phase power unit connect fire, zero and
ground lines (Total 3 wires); 3 phase power unit connect fire, zero and ground lines (Total
5 wires).
√
Fig. 4
Concrete intensity must be 210kg/cm2minimum
≥120mm
Fig. 3
×

4
III. STEPS OF INSTALLATION
A. Location of installation
Check and insure the installation location (concrete, layout, space size etc.) is suitable for
lift installation.
B. Check the parts before assembly
1.Received lift with hydraulic power unit (See Fig. 5).
2. Open the outer packing, check all the parts according to the parts list (See Fig. 6).
3. Take off the Drive-in Ramps and Columns (See Fig.7).
4. Loose the screws of the upper package stand take off the offside platform take out
the parts inside the power side platform then remove the package stand.
Shipment Parts List
Parts box
Power-side Platform
Drive-in Ramp
Off-side Platform
Cross Beam
Column
Fig.6
Fig. 7
Fig. 5
Power unit

5
5. Move aside the parts and check the parts according to the shipment parts list (See Fig.
8).
6. Open the parts box and check the parts according to the parts box list
(See Fig. 9).
Fig. 9
Fig.8
43

6
7. Check the Parts bag according to the parts bag list (See Fig. 10).
Parts bag 1
Fig.10

7
C. Use a carpenter’s chalk line to establish installation layout, make sure the size is right and
base is flat (see Fig. 11).
Note: Reserve space before and behind the installation site.
Model
A
B
C
440
315 1/2″
(8014mm)
161 3/8″
(4100mm)
354 1/2″
(9002mm)
440E
374 1/2″
(9514mm)
161 3/8″
(4100mm)
407 7/8″
(10360mm)
B
A
C
Power-side column
Off-side column
Car in Direction
Use a carpenter’s chalk line to establish
installation layout
Fig. 11

8
D. Install cross beams (See Fig. 12).
E. Fix the anchor bolts
1. Prepare the anchor bolts (See Fig. 13).
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the
anchor bolts, do not tighten the anchor bolts first (See Fig. 14).
Drilling
Clearing
Expand
1
3
2
3
5
110mm
Hole towards inside
Fig. 12
Fig. 13
Note: Minimum embedment of anchors is 110mm.
Fig. 14
Nut
Spring washer
Washer

9
F. Install the safety ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety Ladders,
and then adjust the four lower nuts to be at the same position, then install the safety
ladders (See Fig. 15).
2. Install safety ladders (See Fig. 16)
Fig.15
6
6
7
Safety Ladder is
inserted between
Limit Pins
Limit Pin
Limit Pin
Safety ladder pass through
the hole of the top plate,
then tighten the two nuts
This height should be same
for four safety ladders
Fig. 16
Safety Ladder
Safety ladder go through between
cross beam and limit pins
7

10
G. Put the Cross Beams at the same height (See Fig. 17).
The four primary safety
locks are adjusted to be
locked to the safety
ladders at the same
time
Lifting Both Cross Beams to the
same height, it is recommended
to about 100mm height
Fig. 17
Lifting Both Cross Beams to the
same height

11
H. Install power side platform.
1. Put the power-side platform upon the cross beams by fork lift or manual, offset the cross
beam to the outside till the pulleys of both platforms can set up into the cross beam (See
Fig.18), Install the power-side platform and screw up the bolts (See Fig.19).
F
Install the power side platform with M30*60
hex bolt and screw up the bolts
Fig.19
Power-side Platform
B
Assembly of 2 pulleys
A View
Fig.18
Assembly of 4 pulleys
B View
Fig.18
Offset the cross beam lean
outward when putting the power
side platform on the cross Offset
the crossbeam and column
A

12
I. Assemble offside platform and slider block. (see Fig.20), check the vertical of
columns with Level bar, adjust with the shims if not, and then tighten the anchor
bolts (See Fig. 21)
Power-side platform
Offside platform
46
Install the slider block
C View
Fig.20
3-15
3-16
3-14
Note: Torque of Anchors is 150N.m.
Using the ratchet spanner with
socket to tighten the bolts
Fig. 21
check the vertical of columns with
Level bar, adjust with the shims
C
Note: Torque of Anchors is 150N·m.

13
J. Install cables (See Fig. 22)
1. Pass through the cables from the platform to the columns according to the number of the
cables
No. Cable
○
1
○
2
○
3
○
4
440 Length
(inc. connecting fitting)
4915mm
14830mm
7115mm
12645mm
440E Length
(inc. connecting fitting)
6405mm
17775mm
8610mm
15580mm
A
B
D
A
C
D
B
58
57
56
55
C
Fig. 22

14
2. The cable pass through the cross beam to top plate of columns and be screwed with cable
nuts (See Fig. 23, Fig.24), then install cable limit pin (See Fig.25)
D
E
F
7
Cable pass through between the
big pulley and tension pulley
D View
Fig.23
Cable pass through top plate and
be screwed with cable nuts.
E View
Fig.24
After installation
Install cable limit pin
48
47
Cable
Pulley
Limit
Pin
F View
Fig. 25
90
If the lift is used for a period of
time and the cable is extended, the
cushion plate can be adjusted
under the nut.

15
3. Illustration for platform cables (See Fig. 26, Fig.27, Fig.28)
Fig.26
cable ④
cable ②
cable ②
cable ①
cable ④
cable ③
Limit Slider
19
cable ①
cable ②
cable ④
cable ②
cable ③
cable ④
Fig.27
Limit slider
Hex Bolt M12*200
cable ④
cable ②
Fig.28

16
K. Install oil-water separator, manual control air valve and power unit
(See Fig.29 )
Fig.29
Oil-water separator and
Air Solenoid Valve
Oil-water separator gas flow
direction
Power-side column
31
20
21
22
23
32
74
34
24
25
26
27
28
29
30
22
25
73
30
75
33
Air inlet
Air outlet

17
Item
Part#
Description
QTY
20
10420145
Oil-water separator AFR-2000
1
21
10420146
Straight fitting for air line
1
22
10209009
Cup head bolt
6
23
10420076
900fitting for air line
1
24
10201034
Bleeding Plug
1
25
10420147
Straight Fitting for Air Line
1
26
10420077
Air Solenoid Valve
1
27
10420148
Washer
2
28
10420149
Cup head bolt
2
29
11420150
Cover of Air Solenoid Valve
1
30
10420045
Washer
28
31
81523049
Electric power unit 220V/50HZ
1
81523050
Electric power unit 380V/50HZ
32
10209005
Self locking nut
14
33
10420281
Control Box (Single Phase)
1/1
10420016
Control Box (Three Phase)
34
10209003
Hex Bolt M8*25
4
73
10420018
Self locking Nut M6
6
74
10209004
Rubber ring φ8*20*3
5
75
10420153
Cup head bolt M6*20
9

18
L. Install hydraulic system (See Fig.30, Fig.31, Fig.32)
Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable
and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched
by cable
Oil Hose and air
line across the
clips.
64
71
Cylinder inlet port
swings upward
Installation diagram for oil return hose
and oil inlet hose
Cut oil hoses length according to
demand
G view
Fig.30
68
G
H
I
H View
Fig.31
Assembly of oil return pipe
I View
Fig.32
64
72
64
63