Peak 409-HPN Manual

Model: 409-HPN
Original

CONTENTS
Product Features and Specifications ..................................................... 1
Installation Requirement .................................................................... 2
Steps of Installation ........................................................................... 4
Exploded View .................................................................................. 25
Test Run ...........................................................................................33
Operation Instruction .........................................................................34
Maintenance .....................................................................................35
Trouble Shooting ...............................................................................36
Lift Disposal.......................................................................................36

1
I. PRODUCT FEATURES AND SPECIFICATIONS
4-POST MODEL 409-HPN FEATURES
· Single point manual safety release, more convenient and reliable for decent
operation.
· Four mechanical locking devices, each equipped with both primary
and secondly safety locks.
· Power-side column can be installed at both side, front or rear.
· Non-skid diamond platforms and adjustable safety lock ladders.
· Optional kits:Rolling jack, caster kits.
MODEL 409-HPN SPECIFICATIONS
Model
Lifting
Capacity
Lifting
Height
Lifting
Time
Overall Length
(Inc. Ramps)
Overall
Width
Width
Between
Columns
Motor
409-HPN
4.0T
(9,000 lbs)
2172mm
(85 1/2”)
54S
5857mm
(230 5/8”)
2784mm
(109 5/8”)
2438mm
(96”)
3.0HP
Fig. 1

2
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Tape Measure (7.5m)
Hammer
Level Bar
English Spanner (12")

Wrench set
Carpenter’s Chalk
Screw Sets
Pliers
Lock Wrench
Socket Head Wrench
(12#, 13#, 14#, 15#, 17#, 19#, 24#, 30#)(3#, 5#, 6#, 8#)
Fig. 2

3
B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal
temperature, ventilated and dry place.
C. The equipment should be unload and transfer by forklift.
E. SPECIFICATIONS OF CONCRETE (See Fig. 4)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 150mm minimum and without reinforcing steel bars, and
must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi (210kg/cm²)
minimum.
3. Floors must be level and no cracks.
F. POWER SUPPLY
The electrical source must be 2.2KW minimum. The source cable size must be 2.5mm² and
in good condition of contacting with floor.
Fig.3
Fig. 4
≥100mm

4
III. STEPS OF INSTALLATION
A. Check the parts before assembly
1. Packaged lift and Hydraulic Power Unit (See Fig. 5).
2. Open the outer packing carefully, check the parts according to the shipment list. (See Fig.
6).
3. Take off the drive-in ramps and columns (See Fig.7 ).
4. Loose the screws of the upper package stand, take off the offside platform, take out the
parts inside the power-side platform, then remove the package stand.
Fig. 5
Fig. 7
Power-side
Platform
Drive-in
Ramp
Offside
Platform
Cross
Beam
Column
Fig. 6
Parts box
Shipment
Parts List

5
5. Move aside the parts and check the parts according to the shipment parts list(See Fig. 8).
6. Open the carton of parts and check the parts according to the parts box list (See Fig. 9).
Fig. 9
Fig.8
61
Optional kit
Optional kit

6
7. Check the parts of the parts bag according to the parts bag list (See Fig. 10).
B. Use a carpenter’s chalk line to establish installation layout as per Table 1
Make sure the size is right and base is flat (see Fig. 11).
Note: Reserve space front and behind the installation site.
MODEL
A
B
C
409-HPN
5000mm
2784mm
5742mm
B
A
C
Fig. 10
Use a carpenter’s chalk line to establish
installation layout
Fig.11
2

7
C. Install cross beams (See Fig.12, Fig.13).
Hole towards inside
Fig.12
Fig.13
3
6
The power-side column need to be
installed according to the installed
position of the safety lock release
handle.

8
D. Install the Safety Ladders.
1. Take off the pulley safety cover and unscrew a nut of the safety ladders, and then adjust the
four lower nuts to be at the same position. Then install the safety ladder (See Fig. 14).
Safety
Ladder
Limited Pin
Limited Pin
Fig.14
Safety Ladder is inserted between Limited
Pins of the cross-beam
Insert the safety
ladder from up to the
bottom between the
Limited Pins
Take off the cross beam
plastic cover
Plastic cover
Unscrew a nut of the safety
ladders

9
2. Install Safety Ladders (See Fig. 15).
E. Put the cross beams at the same height and lock on the safety ladder
(See Fig. 16).
This height for four
threaded rod of safety
ladders should be the
same.
Safety ladder pass through the hole of
the top plate, then tighten the two nuts
Fig. 15
Fig. 16
18
17
The lifting cross beam height
should be fitted for installing the
platform and its parts. 1m height
is recommended.
The safety device on the
cross beam should lock
into the safety ladders at
the same level
Lifting both cross beams
to the same height.

10
F. Install power side platform.
1. Install the power side platform on the cross beams by a fork lift or manual, offset the cross
beams to the outside till the pulleys of both platforms can rest into the cross beams’ slots
(See Fig.17), Install the power side platform and screw up the bolts.
Fig. 17
Offset the cross beam lean
outward when putting the
power-side platform on the
cross beams
Offset the cross beam lean
outward when putting the
power-side platform on the cross
beams
Illustration for front pulley in
power-side platform
Illustration for Rear pulley in
powerside platform

11
2. Install tire stop plate with bolts and washer on the platform: Tighten the platform
on cross beam Bwith bolts, tighten the tire stop plate on cross beam Awith bolts
Note: The bolts for the side with tire stop plate is longer, pay attention when choosing the
bolts (See Fig.18)
Instruction: 1). This lift is designed in both side (cross beam Aand cross beam B) car in
direction, user can install the lift according to the location. Below is the installation for the side
of cross beam Bcar in direction. If choosing the side of cross beam Acar in direction, then
install the tire stop plate to the other side.
2). Power-side column can be installed at any position on customers’ requirement, but the
power unit must be installed near the side with the safety lock release handle.
Fig. 18
Car in direction
5
Cross beam B
Cross Beam B
Interchange the installed
position according to
demand
24
26
25
Tighten the platform
with bolts M16*30
27
28
Tighten the bolts
M16*35 with
washer
Fixed the offside platform with bolts

12
G. Install offside platform and plastic block, then install the bolts for the platform strengthen
plate, check the plumbness of columns with level and adjusting with the shims (See Fig.
19).
Fig. 19
Level bar
Install the bolts for the
platform strengthen plate
33
9
10
32
Note: DO NOT completely tighten
the limit slide blocks. Loosen 1/4
lap after tightening.
4
29
30
31
Position the slide blocks along
the bent edges of the columns.
Connect the slide blocks to the
cross beam with bolts.
34

13
H. Illustration for cable installation
1. Pass through the cables from the platform to the columns according to the number of the
cables (See Fig. 20).
NO.
Cable
1
2
3
4
Length for 409-HPN
(inc. connecting fitting)
3220mm
9450mm
4665mm
8015mm
Cable installation diagram
A
C
B
35
36
37
38
Install the cylinder
connecting plate as shown
and pay attention to the
direction of unfilled corner
on the plate.
D
Fig. 20
A
B
C
D

14
2. The cable goes through the cross beam to top plate of columns and be screwed with cable
nuts (See Fig. 21).
Fig. 21
Cable goes between the
big pulley and tension
pulley
Cable pass through top
plate and be screwed
with cable nuts.
17

15
3. Illustration for platform cables (See Fig. 22).
Fig. 22
Cable ○
4
Cable ○
2
Cable ○
2
Cable ○
1
Cable ○ 4
Cable ○ 3
Cable ○
1
Cable ○
2
Cable ○
4
Cable ○
2
Cable ○
3
Cable ○
4
39
Hex Bolt M10*120
Cable ○
4
Cable ○
2
Limit block

16
I. Install connecting bar for safety device and release handle (See Fig. 23).
View B
Cross beam B
Cross beam A
View A
22
44
Connectingbar
Pass through the connecting
bar from the safety lock
rotated device of cross beam
A/B
Safety lock rotated
device
Connecting bar
43
43A
45A
45
Safety lock rotated
Device
Fig. 23
According to the above diagram, Install
lock release handle to the connecting
bar with M8*35 bolts and washers on
cross beam A.
According to the above diagram, fix
safety lock connecting bar and safety
lock connecting assy. by M8*35 bolts
and washers on cross beam B.
View A
View B
45

17
J. Install power unit
Note: Power unit must be installed near the safety release handle
1. Install Power unit on the cross beam A, the installation of Connection tube is as Fig.24
Car in
direction
Cross beam A
Fig. 24
Cross beam B
201
10
46
9
47
40
41
40
Fixing plate
GUDI
42
Install M8*25 Socket bolt with washer to these two
holes.

18
2. Install Power unit on the cross beam B(See Fig.25)
Car in
direction
Fig. 25
Cross beam B
40
41
40
Fixing plate
GUDI
42
Install M8*25 Socket bolt with washer to these two
holes.
Connection tube passes through fixing plate