Pentair FLECK 5600 User manual

FLECK 5600
SERVICE MANUAL
waterpurification.pentair.com

TABLE OF CONTENTS
JOB SPECIFICATION SHEET ...............................................2
INSTALLATION.....................................................................3
START-UP INSTRUCTIONS..................................................4
MODEL 5600 INSTALLATION AND
START-UP PROCEDURES....................................................4
MODEL 5600 BACKWASH FILTER INSTALLATION AND
START-UP PROCEDURES....................................................5
MODEL 5600 INSTALLATION AND
START-UP PROCEDURES....................................................6
WATER CONDITIONER FLOW DIAGRAMS...........................7
MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY...........10
5600 ELECTROMECHANCIAL ............................................16
5600 VALVE ACCESSORIES ...............................................17
5600 VALVE ASSEMBLIES .................................................18
SERVICE INSTRUCTIONS ..................................................21
TROUBLESHOOTING..........................................................24
GENERAL SERVICE HINTS FOR METER CONTROL..........25
MODEL 5600SF TROUBLESHOOTING ...............................25
JOB SPECIFICATION SHEET
Job Number: ______________________________________________
Model Number:____________________________________________
Water Hardness: __________________________________ ppm or gpg
Capacity Per Unit:__________________________________________
Mineral Tank Size: ___________ Diameter: ________Height:________
Salt Setting per Regeneration:________________________________
1. Type of Timer:
A. Time Clock
B. Meter Initiated
2. Downflow: Upflow Upflow Variable
3. Meter Size:
A. 3/4-inch Turbine
B. 3/4-inch Paddle Wheel
C. Electronic ____Pulse Count ___ Meter Size ____________
4. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or
Delayed Regeneration
B. System #4: Time Clock
5. Timer Program Settings:
A. Backwash:______________________________ Minutes
B. Brine and Slow Rinse:_____________________ Minutes
C. Rapid Rinse: ____________________________ Minutes
D. Brine Tank Refill: ________________________ Minutes
E. Pause Time: ____________________________ Minutes
F. Second Backwash: _______________________ Minutes
6. Drain Line Flow Control: gpm
7. Brine Line Flow Controller: gpm
8. Injector Size#:
CALIFORNIA PROPOSITION 65 WARNING
WARNING:
This product contains chemicals known to
the State of California to cause cancer or
birth defects or other reproductive harm.
2• FLECK 5600 Service Manual

INSTALLATION
Water Pressure
A minimum of 25 psi (1.7 bar) of water pressure is required
for regeneration valve to operate effectively.
Electrical Facilities
An uninterrupted alternating current (A/C) supply is required.
Please make sure voltage supply is compatible with unit
before installation.
NOTE: Other voltages are available. Please make sure your
voltage supply is compatible with your unit
before installation.
Existing Plumbing
Condition of existing plumbing should be free from lime and
iron buildup. Piping that is built up heavily with lime and/
or iron should be replaced. If piping is clogged with iron,
a separate iron filter unit should be installed ahead of the
water softener.
Location Of Softener And Drain
The softener should be located close to a drain to prevent air
breaks and back flow.
Bypass Valves
Always provide for the installation of a bypass valve if unit is
not equipped with one.
CAUTION
Water pressure is not to exceed 125 psi (8.6 bar),
water temperature is not to exceed 110°F (43°C),
and the unit cannot be subjected to
freezing conditions.
Installation Instructions
1. Place the softener tank where you want to install the unit
making sure the unit is level and on a firm base.
2. During cold weather, the installer should warm the valve
to room temperature before operating.
3. All plumbing should be done in accordance with local
plumbing codes. The pipe size for residential drain line
should be a minimum of 1/2 inch (13 mm). Backwash
flow rates in excess of 7 gpm (26.5 Lpm) or length in
excess of 20 feet (6 m) require 3/4 inch (19 mm) drain line.
Commercial drain lines should be the same size as the
drain line flow control.
4. Refer to the dimensional drawing for cutting height of the
distributor tube. If there is no dimensional drawing, cut
the distributor tube flush with the top of the tank.
5. Lubricate the distributor o-ring seal and tank o-ring seal.
Place the main control valve on tank.
NOTE: Only use silicone lubricant.
6. Solder joints near the drain must be done prior to
connecting the Drain Line Flow Control fitting (DLFC).
Leave at least 6 inches (15 cm) between the DLFC and
solder joints when soldering pipes that are connected on
the DLFC. Failure to do this could cause interior damage
to the DLFC.
7. Plumber tape is the only sealant to be used on the drain
fitting. The drain from twin tank units may be run through
a common line.
8. Make sure that the floor is clean beneath the salt storage
tank and that it is level.
9. Place approximately 1 inch (25 mm) of water above the
grid plate. If a grid is not utilized, fill to the top of the air
check (Figure 1) in the salt tank. Do not add salt to the brine
tank at this time.
10. On units with a by-pass, place in bypass position. Turn on
the main water supply. Open a cold soft water tap nearby
and let run a few minutes or until the system is free from
foreign material (usually solder) that may have resulted
from the installation. Once clean, close the water tap.
11. Slowly place the by-pass in service position and let water
flow into the mineral tank. When water flow stops, slowly
open a cold water tap nearby and let run until the air is
purged from the unit.
12. Plug unit into an electrical outlet.
NOTE: All electrical connections must be connected
according to local codes. Be certain the outlet
is uninterrupted.
60002 Rev E
Figure 1 Residential Air Check Valve
FLECK 5600 Service Manual • 3

START-UP INSTRUCTIONS
The water softener should be installed with the inlet,
outlet, and drain connections made in accordance with the
manufacturer’s recommendations, and to meet applicable
plumbing codes.
1. Turn the manual regeneration knob slowly in a clockwise
direction until the program micro switch lifts on top of
the first set of pins. Allow the drive motor to move the
piston to the first regeneration step and stop. Each time
the program switch position changes, the valve will
advance to the next regeneration step. Always allow the
motor to stop before moving to the next set of pins or
spaces.
2. Position the valve to backwash. Ensure the drain line flow
remains steady for 10 minutes or until the water runs
clear (see above).
3. Position the valve to the brine / slow rinse position.
Ensure the unit is drawing water from the brine tank (this
step may need to be repeated).
4. Position the valve to the rapid rinse position. Check the
drain line flow, and run for 5 minutes or until the water
runs clear.
5. Position the valve to the start of the brine tank fill cycle.
Ensure water goes into the brine tank at the desired
rate. The brine valve drive cam will hold the valve in this
position to fill the brine tank for the first regeneration.
6. Put salt in the brine tank.
NOTE: Do not use granulated or rock salt.
MODEL 5600 INSTALLATION AND
START-UP PROCEDURES
NOTE: Install the water softener with the inlet, outlet, and
drain connections made according to manufacturer's
recommendations and to meet applicable plumbing
codes.
1. Manually index the softener control into the In Service
position and let water flow into the resin tank. When the
water flow stops, open a softened water tap until all air is
released from the lines. Then close tap.
NOTE: Manually dial the various regeneration positions by
turning the knob on the front of the control until the
indicator shows that the softener is in the desired
position.
2. Manually index the control to the Backwash position and
allow water to flow at the drain for 3 or 4 minutes.
3. Remove back cover plate.
4. Make sure that the salt dosage is set as recommended by
the manufacturer. If necessary, set salt according to the
setting instruction sheet. Manually index the control to the
Brine Fill position and allow the brine tank to fill to the top
of the air check.
5. Manually index the control to the Brine Draw position and
allow the control to draw water from the brine tank until
it stops.
6. Plug in the electrical cord and look in the sight hole in the
back of the motor to see that it is running. Set the days
that regeneration is to occur by sliding tabs on skipper
wheel outward to expose trip fingers.
• Each tab is one day.
• Finger at red pointer is tonight.
• Moving clockwise from red pointer, extend or retract
fingers to obtain the desired generation schedule.
7. Manually advance the control to the beginning of the
Brine Fill position and allow the control to return to the In
Service position automatically.
8. Fill the brine tank with salt.
9. Replace back cover on the control.
10. Make sure that any bypass valving is left in the normal In
Service position.
Manual Regeneration Knob
24-Hour Gear
Red Time
Set Button
Time of Day Arrow Red Pointer
Skipper Wheel
(shows every
other day
backwash)
4• FLECK 5600 Service Manual

MODEL 5600 BACKWASH FILTER
INSTALLATION AND START-UP
PROCEDURES
NOTE: Install the water softener with the inlet, outlet, and
drain connections made according to manufacturer's
recommendations and to meet applicable plumbing
codes.
Before plugging in the Unit
1. Open a treated water tap down stream of the filter.
2. Manually index the filter to the In Service position and
allow the mineral tank to fill by slowly opening the main
water supply valve. Any bypass should be in the In Service
position.
NOTE: The water flowing from the downstream tap is
cloudy and/or contains media fines as well as air.
Allow the water to run until it appears clean and
free of air.
3. When a steady clean flow appears at the tap, close the tap
and the main water supply valve and allow the filter media
bed to settle for 15–20 minutes.
4. Manually index the filter to the Backwash position.
5. To prevent a sudden surge of water and air, partially open
the main water supply valve so that the flow at the drain
of the filter is approximately 1 gpm (3.7 Lpm). The water
at the drain is cloudy again and/or contains media fines as
well as air. Allow water to flow at the drain until it appears
clean and free of air.
6. Continue to open the water supply valve until it is
completely open. Allow water to flow at the drain until all
media fines are washed out of the filter.
7. Manually index the filter to the In Service position, and
again open the downstream tap. Check to be sure that
the water flows clear. If necessary, allow water to flow
until all media fines are gone. If the tap is equipped with
an aerator check that is not plugged with media fines and
pipe scale.
8. Plug in the electrical cord and look in the sight hole on the
back of the timer motor to ensure that it is running. Set
the days backwashing is to occur by sliding tabs on the
skipper wheel outward to expose trip fingers. Each tab is
one day. Finger at red pointer is tonight. Moving clockwise
from red pointer, extend or retract fingers to obtain the
desired backwash schedule.
9. Set time of day by pushing red button and spin the 24-
hour gear until the present time of day is visible above the
time of day arrow.
Cycle Times and Flow Diagrams
1. In Service position. See page 7.
2. Preliminary Rinse position.
• See page 7 with standard piston (white end plug) or filter
piston (black end plug).
• Eliminated with low water piston (gray end plug).
3. Backwash position.
• See page 7 with standard piston.
• 15 minutes with filter piston.
• 7 minutes with low water piston.
4. Brine Rinse position.
• Eliminated, resultingin a 50 minute pause, no water flows
during this time.
5. Slow Rinse position.
• Eliminated, resulting in a 50 minute pause, no water flows
during this time.
6. Second Backwash position.
• See page 8 with standard piston.
• 15 minutes with filter piston.
• 7 minutes with low water piston.
7. Settling Rinse position.
• See page 8 with standard or filter piston.
• Eliminate with low water piston.
8. Brine Tank Refill position.
• Eliminated, filter is back in service at this time.
Manual Regeneration Knob
24-Hour Gear
Red Time
Set Button
Time of Day Arrow Red Pointer
Skipper Wheel
(shows every
other day
backwash)
FLECK 5600 Service Manual • 5

MODEL 5600 INSTALLATION AND START-
UP PROCEDURES
NOTE: Install the water softener with the inlet, outlet, and
drain connections made according to manufacturer's
recommendations and to meet applicable plumbing
codes.
Before plugging in the Unit
1. Manually index the softener control to the In Service
position and let water flow into the resin tank. When the
water flow stops, open a softened water tap until all air is
released from the lines. Then close tap.
2. The various regeneration positions may be dialed
manually by turning the knob on the front of the control
until the indicator shows that the softener is in the desired
position.
3. Set water usage program wheel using any one of the
following procedures:
Typical Residential Application
To program, just set the time, set the hardness and it
automatically monitors system needs and regenerates
only when necessary. To set time of day press red time
set button and turn 24-hour gear until present time of
day is at “time of day.” Set program wheel by lifting the
“people” dial and rotating it so that the number of people
in the household is aligned with the household grains per
gallon water hardness. Release the dial and check for
firm engagement at setting. This method provides reserve
capacity based on 75 gallons per person.
Optional Programming Procedures
Calculate the gallon capacity of the system, subtract
the necessary reserve requirement and set the gallons
available at the small white dot on program wheel gear.
Note, drawing shows 850 gallon setting. The capacity
(gallons) arrow denotes remaining gallons exclusive of
fixed reserve.
4. Rotate program wheel counterclockwise until it stops at
Regeneration position.
5. Manually index the control to the Backwash position and
allow water to flow at the drain for 3 or 4 minutes.
6. Remove back cover plate.
7. Make sure than the salt dosage is set as recommended by
the manufacturer. Manually index the control to the Brine
Fill position and allow the brine tank to fill to the top of
the air check.
8. Manually index the control to the Brine Rinse position and
allow the control to draw water from the brine tank until it
stops.Plug in the electrical cord and look in the sight hole in
the back of the monitor to see that it is running.
9. Manually advance the control to the beginning of the Brine
Fill position and allow the control to return to the In Service
position automatically.
10. Fill the brine tank with salt.
11. Replace back cover on the control. Be sure cable is not
pinched between cover and housing.
12. Make sure that any bypass valving is left in the normal In
Service position.
13. Manually index the filter to the In Service position and
allow the mineral tank to fill by slowly opening the main
water supply valve. Any bypass should be in the In Service
position.
Manual Regeneration Knob 24-Hour Gear
Red Time
Set Button
White Dot Gallons Label
Program Wheel
People Dial
Grains Per Gallon
Water Hardness
Scale
6• FLECK 5600 Service Manual

WATER CONDITIONER FLOW DIAGRAMS
Service Position Backwash Position
Preliminary Rinse Position Brine Position
FLECK 5600 Service Manual • 7

WATER CONDITIONER FLOW DIAGRAMS CONTINUED
Slow Rinse Position Settling Rinse Position
Second Backwash Position Brine Tank Fill Position
8• FLECK 5600 Service Manual

[ THIS PAGE LEFT INTENTIONALLY BLANK ]
FLECK 5600 Service Manual • 9

1
29
27
20 16
15
19
22
5
1A
1A
13
34
21
7
86
9
2
3
4
26
28
5
23
25
30
35
5
11
12
38
14 37
39
MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY
10 • FLECK 5600 Service Manual

Item No. QTY Part No. Description
1 ..............1...... 14448-001.......Drive Housing, with Pin
Drilled for Cover
1A............1...... 15494-01.........“L” Housing, with Pin
1 ...... 15494-03.........“L” Housing, with Pin
Drilled for Designer
2 ..............1...... 13175..............Motor Mounting Plate
3 ..............1...... 18743..............Motor, 120V, 60 Hz
1 ...... 19659..............Motor, 24V, 60 Hz
4 ...........(2-3) ... 11384..............Screw, Motor Mtg. and
Ground Wire
5 ...........(3-5) ... 13296..............Screw, Component
Mounting
6 ..............1...... 13017..............Idler Gear
7 ..............1...... 13018..............Idler Pinion
8 ..............1...... 13312..............Spring, Idler
9 ..............1...... 13164..............Drive Gear
11 ............1...... 13170..............Main Gear and Shaft
12 ............1...... 19205..............24-hour Gear Assembly,
Silver
1 ...... 19205-01.........24-hour Gear Assembly,
Tan
13 ............1...... 13011..............Cycle Actuator Gear
14 ............1...... 14177..............Knob, Manual Regeneration
15 ............4...... 13300..............Ball, 1/4˝ Dia.
16 ............2...... 13311..............Spring, Detent, Skipper
Wheel
19 ............1...... 14381..............Skipper Wheel Assembly,
12-day
1 ...... 14860..............Skipper Wheel Assembly,
7-day
20 ............1...... 13864..............Skipper Wheel Ring
21 ............2...... 19080..............Spring, Compression, 6700
22 ............1...... 13014..............Regeneration Pointer
23 ............1...... 11842..............Electrical Cord, Standard
24 ............2...... 12681..............Wire Connector (not
shown)
25 ............1...... 13547..............Strain Relief
26 ............1...... 13229..............Back Cover
27 ............1...... 13309..............Front Label, Brown on
Beige
1 ...... 13437..............Front Label, Blue/Silver on
Black
28 ............1...... 13310..............Rear Label, Softener
1 ...... 18520..............Rear Label, Filter
29 ............1...... 13348..............Tape Stripe, Brown on
Beige
1 ...... 13436..............Tape Stripe, Blue on Silver
30s ..........1...... 60514..............Brine Cam Assembly, 3-18
1 ...... 60514-01.........Brine Cam Assembly, 6-36
1 ...... 60514-02.........Brine Cam Assembly,
Minutes
34 ............2...... 12473..............Screw-drive Mounting
35s ..........1...... 12037..............Washer
37 ............1...... 15151..............Screw, Knob
38 ............1...... 14176..............Valve Position Dial, Standard
1 ...... 14278..............Valve Position Dial, Low
Water
1 ...... 15478..............Valve Position Dial, Chemical
Filter
1 ...... 16715..............Valve Position Dial, Filter
39 ............1...... 14175..............Knob Label, Beige
1 ...... 14207..............Knob Label, Silver
40s ..........1...... 40214..............Screw, Brine Cam
s = Not use when a filter valve
Item No. QTY Part No. Description
MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY CONTINUED
FLECK 5600 Service Manual • 11

MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY
48
47
10
49
50
53
39
52
34
33
32
31
29
20
30
20
27
28
46
43
42
55
Backwash Filter Injector Option
20
14
26 21
22
23
12
11
9
8
2
7
2
316 15 117
16 51
4
5
52
26
14
35 36 3744413840
39
18
19
42 43
45
2123 24 22
12 • FLECK 5600 Service Manual

Item No. QTY Part No. Description
1 ............ 2-4..... 13255 ..............Adapter Clip (Clock or
Meter)
2 ..............5...... 13242..............Seal
5 ...... 17772..............Silicone Seal
3 ..............1...... 61400-12.........Valve Body Assembly, 1˝
Dist.
1 ...... 61400-11.........Valve Body Assembly, 3/4˝
Dist.
4 ..............1...... 13304..............O-ring, Distributor Tube, 1˝
1 ...... 10244..............O-ring, Distributor Tube,
13/16˝
5 ..............1...... 12281..............O-ring, Top of Tank
7 ..............4...... 14241..............Spacer
8 ..............1...... 13247..............Piston, Standard
1 ...... 13781..............Piston, Low Water
1 ...... 13852..............Piston, Filter
9 ..............1...... 10696..............Piston Pin
10 ............1...... 13001..............Piston Rod Assembly
11 ............1...... 12953..............Piston Retainer
12 ............1...... 13446..............End Plug Assembly
Standard, White
1 ...... 13446-10.........End Plug Assembly Filter,
Black
13 ............1...... 13446-20.........End Plug Assembly Low
Water, Gray
14 ............2...... 13315..............Screw, Injector Mounting
15 ............2...... 19228..............Adapter Coupling
16* ..........4...... 13305..............O-ring, Adapter Coupling
17* ........ 2-4..... 13314 ..............Screw, Adapter Coupling
(Clock or Meter)
18 ............1...... 12638..............O-ring, Drain
19 ............2...... 13301..............O-ring, Injector
20s ..........2...... 13302..............O-ring, Brine Spacer
21 ............1...... 13303..............O-ring, Injector Cover
22 ............1...... 13163..............Injector Body
23s ..........1...... 10913U ...........Injector Nozzle, Undrilled
24 ............1...... 10914..............Injector Throat, Specify
Size
25 ............1...... 10227..............Injector Screen
26 ............1...... 13166..............Injector Cover
27 ............1...... 13172..............Brine Valve Stem
28 ............1...... 12626..............Brine Valve Seat
29 ............1...... 13165..............Brine Valve Cap
30 ............1...... 13167..............Brine Valve Spacer
31 ............1...... 12550..............Quad Ring
32 ............1...... 11973..............Spring, Brine Valve
33 ............1...... 16098..............Washer, Brine Valve
34 ............1...... 11981-01.........Retaining Ring
35 ............1...... 10329..............BLFC Fitting Nut
36 ............1...... 10330..............BLFC Ferrule
37 ............1...... 10332..............BLFC Tube Insert
38 ............1...... 12094..............BLFC Button, .25 gpm
1 ...... 12095..............BLFC Button, .50 gpm
1 ...... 12097..............BLFC Button, 1.0 gpm
39s ..........1...... 12977..............O-ring, BLFC
40 ............1...... 13245..............BLFC Button Retainer
41 ............1...... 13244..............BLFC Fitting, 3/8˝
42 ............1...... 00000..............DLFC Button, Specify Size
43 ............1...... 13173..............DLFC Button Retainer
44 ............1...... 12767..............Screen, Brine Line
45 ............1...... 15348..............O-ring, DLFC (not shown)
46 ............1...... 13497..............Air Disperser
47 ............1...... 13546..............End Plug Retainer
48 ............3...... 12112..............Screw
49 ............1...... 13363..............Washer
50 ............1...... 13296..............Screw
51A..........1...... 13398 ..............Yoke, Brass, 1˝ NPT
1 ...... 13708..............Yoke, Brass, 3/4˝ NPT
51B..........1...... 18706..............Yoke, Plastic, 1˝ NPT
1 ...... 18706-02.........Yoke, Plastic 3/4˝ NPT
52 ............1...... 13308..............Drain Hose Barb
53 ............1...... 13918..............BLFC, Plug
54s ..........1...... 13857..............Brine Valve, Plug
*not used with meter controls
s = used in backwash filter
Item No. QTY Part No. Description
MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY CONTINUED
FLECK 5600 Service Manual • 13

MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY
29 127
19
20
18
21
13
34 12
16 15 7869
2
3545
30
24
22 37 38 40 39
41
11 5
23
3
4
28 25 5
42
14
44
43
1A
14 • FLECK 5600 Service Manual

Item No. QTY Part No. Description
1 ..............1...... 14488-001.......Drive Housing, with Pin
Drilled for Cover
1A............1...... 15494-01.........“L” Housing, with Pin
1 ...... 15494-03.........“L” Housing, with Pin
Drilled for Designer
2 ..............1...... 13175..............Motor Mounting Plate
3 ..............1...... 18743..............Motor, 120V, 60 Hz
1 ...... 13494..............Motor, 24V, 60 Hz
4 ............ 2-3..... 11384 ..............Screw, Motor Mtg. and
Ground Wire
5 ............ 2-4..... 13296 ..............Screw, Component
Mounting
6 ..............1...... 13017..............Idler Gear
7 ..............1...... 13018..............Idler Pinion
8 ..............1...... 13312..............Spring, Idler
9 ..............1...... 13164..............Drive Gear
11 ............1...... 13170..............Main Gear and Shaft
12 ............1...... 19205..............24-hour Gear Assembly,
Silver
1 ...... 19205-01.........24-hour Gear Assembly,
Tan
13 ............1...... 13802..............Cycle Actuator Gear
14 ............1...... 14177..............Knob, Manual Regeneration
15 ............2...... 13300..............Ball, 1/4˝ Dia.
16 ............2...... 19080..............Spring, Compression, 6700
18 ............1...... 13748..............Screw, Program Wheel
19 ............1...... 60405-15.........Program Skipper Wheel
Assembly, Specify
Hardness Capacity
20 ............1...... 13806..............Program Wheel Retainer
21 ............1...... 13953..............Cover Label, Program
Wheel
22 ............1...... 11842..............Electrical Cord
23 ............2...... 12681..............Wire Connector
24 ............1...... 13547..............Strain Relief
25 ............1...... 13229..............Back Cover
27 ............1...... 13955..............Front Label, Beige
1 ...... 13958..............Front Label, Silver
28 ............1...... 13310..............Rear Label, Softener
1 ...... 18520..............Rear Label, Filter
29 ............1...... 13957..............Tape Stripe, Beige
1 ...... 13960..............Tape Stripe, Silver
30 ............1...... 60514..............Brine Cam Assembly, 3-18
1 ...... 60514-01.........Brine Cam Assembly, 6-36
1 ...... 60514-02.........Brine Cam Assembly,
Minutes
34 ............2...... 12473..............Screw-drive Mounting
35 ............1...... 12037..............Washer
37 ............1...... 13830..............Drive Pinion, Program
Wheel
38 ............1...... 13831..............Clutch, Drive Pinion
39 ............1...... 14253..............Spring Retainer
40 ............1...... 14276..............Spring
41 ............1...... 14043..............Cable Assembly, Standard
1 ...... 14910..............Cable Assembly, Extended,
Right Angle
42 ............1...... 14176..............Valve Position Dial, Standard
1 ...... 14278..............Valve Position Dial, Low
Water
1 ...... 15478..............Valve Position Dial, Filter
43 ............1...... 14175..............Knob Label, Beige
1 ...... 14207..............Knob Label, Silver
44 ............1...... 15151..............Screw, Knob
45 ............1...... 40214..............Screw, Brine Cam
Item No. QTY Part No. Description
MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY CONTINUED
FLECK 5600 Service Manual • 15

5600 ELECTROMECHANCIAL
Softener Time Clock Softener Meter
Filter Time Clock
Item No. QTY Part No. Description
1................... 1......... 560001-003........... 5600, SOF, DFN, CLK, 12DA, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560001-004........... 5600, SOF, DFN, CLK, 12DA, 24-60,
CW 1--, .25, LES, NA2, 1600, SOFT
.......... 560001-005........... 5600, SOF, DFN, CLK, 12DA, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560001-006........... 5600, SOF, DFN, CLK, 12DA, 24-60,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560001-007........... 5600, SOF, DFN, CLK, 12DA, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560001-009........... 5600, SOF, DFN, CLK, 12DA, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560001-013........... 5600, SOF, DFN, CLK, 12DA, 12060,
CW 1--, .25, LES, NA2, 1600, SOFT
Item No. QTY Part No. Description
1................... 1......... 560002-001........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560002-002........... 5600, SOF, DFN, M34, MDEL, 24-60,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560002-003........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560002-004........... 5600, SOF, DFN, M34, MDEL, 24-60,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560002-005........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560002-006........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, LWAT
.......... 560002-007........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, LWAT
.......... 560002-008........... 5600, SOF, DFN, M34, MDEL, 24-60,
CW 1--, .50, LES, NA2, 1600, LWAT
.......... 560002-009........... 5600, SOF, DFN, M34, MDEL, 24-60,
CW 1--, .50, LES, NA2, 1600, LWAT
.......... 560002-010........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
.......... 560002-011........... 5600, SOF, DFN, M34, MDEL, 12060,
CW 1--, .50, LES, NA2, 1600, SOFT
Above part numbers DO NOT include the following parts.
Cover
Bypass Assembly
Yoke Assembly
DLFC with Retainer
Flow Washers
Transformer*
See accessory page for options.
*See ordering guide for details.
Item No. QTY Part No. Description
1................... 1......... 560000-001........... 5600, FIL, DFN, CLK, 7DAY, 12060,
CW BWF, BWF, LES, NA2, BWF-,
FILT
.......... 560001-001........... 5600, FIL, DFN, CLK, 12DA, 12060,
CW BWF, BWF, LES, NA2, BWF-,
FILT
.......... 560001-002........... 5600, FIL, DFN, CLK, 12DA, 12060,
CW BWF, BWF, LES, NA2, BWF-,
FILT
.......... 560001-008........... 5600, FIL, DFN, CLK, 12DA, 22050,
CW BWF, BWF, LES, NA2, BWF-,
FILT
.......... 560001-010........... 5600, FIL, DFN, CLK, 12DA, 12060,
CW BWF, BWF, LES, NA2, BWF-,
FILT
.......... 560001-012........... 5600, FIL, DFN, CLK, 12DA, 12060,
CW BWF, BWF, LES, NA2, BWF-,
FILT
16 • FLECK 5600 Service Manual

5600 VALVE ACCESSORIES
Covers
13753-02 .....................Cover, 5600, Black
42345-03 .....................Cover, 5600, Mechanical, Smoke
42345-04 .....................Cover, 5600, Mechanical, Transparent
Blue
60226-11 .....................Cover, 5600, Designer I, Blk/Blk
60226-22 .....................Cover, 5600, Designer I, Blue/Blue
Bypasses
60041SS.......................1” Bypass, SS, NPT
60040SS.......................3/4” Bypass, SS, NPT
60049...........................Bypass, Plastic
Yokes
19620-01 .....................Yoke Assy, 3/4", r/angle, 90 deg.
18706...........................1" Yoke, Plastic NPT
18706-10 .....................1" Yoke, Plastic BSP
18706-02 .....................3/4" Yoke, Plastic NPT
18706-12 .....................3/4" Yoke, Plastic BSP
61694...........................1" Yoke, QC
61700...........................3/4" Yoke, QC
13708-40 .....................1” Yoke, Sweat
41026-01 .....................1” Yoke, SS, NPT
42690...........................3/4” Yoke, Sweat
41027-01 .....................3/4” Yoke, SS, NPT
Washers
19153...........................Washer, Flow, 0.6 GPM
19152...........................Washer, Flow, 0.8 GPM
12085...........................Washer, Flow, 1.2 GPM
19150...........................Washer, Flow, 1.3 GPM
12086...........................Washer, Flow, 1.5 GPM
19149...........................Washer, Flow, 1.7 GPM
12087...........................Washer, Flow, 2.0 GPM
12088...........................Washer, Flow, 2.4 GPM
12089...........................Washer, Flow, 3.0 GPM
12090...........................Washer, Flow, 3.5 GPM
12091...........................Washer, Flow, 4.0 GPM
19147...........................Washer, Flow, 4.5 GPM
12092...........................Washer, Flow, 5.0 GPM
17814...........................Washer, Flow, 6.0 GPM
12408...........................Washer, Flow, 7.0 GPM
Retainer
13173-01 .....................Retainer, DLFC Button, w/O-ring
Drain Elbows
12338...........................1/2" Drain Elbow, 90
19699...........................1/2" Drain Elbow, 45
13121...........................5/8" Drain Elbow, 90
Hose Barbs
13308...........................1/2" Straight Hose Barb
13308-01 .....................5/8" Straight Hose Barb
Collectors
18280...........................Top Collector, 1.050
18280-02 .....................Top Collector, 1.050 Narrow
18280-01 .....................Top Collector, 1.050 Wide
COVER, DESIGNER BYPASS
COVER
WASHER
DRAIN ELBOW
COLLECTOR
YOKE
COVER, MECHANICAL
RETAINER
HOSE BARBS
FLECK 5600 Service Manual • 17

5600 VALVE ASSEMBLIES
BLFC
60022-12 .....................BLFC, 0.125 GPM (0.375 lbs NaCl/min)
60022-25 .....................BLFC, 0.25 GPM (0.75 lbs NaCl/min)
60022-50 .....................BLFC, 0.50 GPM (1.5 lbs NaCl/min)
60022-100 ...................BLFC, 1.0 GPM (3 lbs NaCl/min)
Injector Drain Assemblies
60084-0001..................Injector Drain Assy,
5600, #0, Blank DLFC, .25 BLFC
60084-0002..................Injector Drain Assy,
5600, #0, Blank DLFC, .50 BLFC
60084-0101..................Injector Drain Assy,
5600, #1, Blank DLFC, .25 BLFC
60084-0102..................Injector Drain Assy,
5600, #1, Blank DLFC, .50 BLFC
Injector Assembly
60384-0 .......................Injector Assy, Filter, 5600, Blank DLFC
Injector Nozzles
10913-0 .......................Nozzle, Injector, #0, Red (8” Tank)
10913-00 .....................Nozzle, Injector, #00, Violet (7” Tank)
10913-000 ...................Nozzle, Injector, #000, Brown (6” Tank)
10913-1 .......................Nozzle, Injector, #1, White (9” & 10" Tank)
10913-2 .......................Nozzle, Injector, #2, Blue (12” Tank)
10913-3 .......................Nozzle, Injector, #3, Yellow (13” Tank)
10913-4 .......................Nozzle, Injector, #4, Green (14” Tank)
10913BLK....................Nozzle, Injector, Black (Filter)
Injector Throats
10914-0 .......................Throat, Injector, #0, Red (8” Tank)
10914-00 .....................Throat, Injector, #00, Violet (7” Tank)
10914-000 ...................Throat, Injector, #000, Brown (6” Tank)
10914-1 .......................Throat, Injector, #1, White (9” & 10" Tank)
10914-2 .......................Throat, Injector, #2, Blue (12” Tank)
10914-3 .......................Throat, Injector, #3, Yellow (13” Tank)
10914-4 .......................Throat, Injector, #4, Green (14” Tank)
Plugs
40947-02 .....................Plug, Brine Valve, w/o-ring
BLFC Module Plug Assembly
13918-01 .....................BLFC Module Plug Assy, w/o-ring
BLFC
INJECTOR ASSEMBLY INJECTOR NOZZLE
PLUG
BLFC MODULE PLUG ASSY
INJECTOR DRAIN ASSY
INJECTOR THROAT
18 • FLECK 5600 Service Manual

5600 VALVE ASSEMBLIES
Labels
14213 ..........................Label, 11.5K
14214 ..........................Label, 13K
14343 ..........................Label, 15K
14076 ..........................Label, 16K
13969 ..........................Label, 18K
14046 ..........................Label, 21K
13961 ..........................Label, 24K
14237 ..........................Label, 24K, Black
14047 ..........................Label, 26K
14180 ..........................Label, 28K
13962 ..........................Label, 30K
14048 ..........................Label, 32K
13971 ..........................Label, 36K
14073 ..........................Label, 40K
14181 ..........................Label, 42K
13974 ..........................Label, 45K
14239 ..........................Label, 48K
14074 ..........................Label, 50K
14182 ..........................Label, 56K
14034 ..........................Label, 60K
14183 ..........................Label, 70K
18663 ..........................Label, Brine Valve Cam, 1.5-8 Lbs.
41124 ..........................Label, Lbs. Salt, 3-16
41125 ..........................Label, Lbs. Salt, 6-32
41126 ..........................Label, Brine Valve Cam, Minute
41127 ..........................Label, Brine Valve Cam, 1.5-7kg
41128 ..........................Label, Brine Valve Cam, 3-14kg
Switches
60320-03 .....................Switch Assy, 5600 Auxiliary
Brine Cam Assemblies
60514-00 .....................Brine Cam Assy, 5600, Less Salt Label
Meters
60086...........................Meter Assy, 3/4" Dual Port, Slip Std,
Plas, Pdl, w/Clps
14043...........................Meter Cable , 8.25"
60088-180 ...................Meter Assy, 3/4" Dual Port, Slip Std,
Rt Ang/180, Plas, Pdl, w/clps
60089-180 ...................Meter Assy, 3/4" Dual Port, Slip Ext,
Rt Ang/180, Plas, Pdl, w/clps
14910...........................Meter Cable , 6.75"
16
12
8
4
MINUTES
20
2
3
4
6
7
5
KILOGRAMS
LABEL, HARDNESS
LABEL, MINUTES
BRINE CAM ASSY
LABEL, LBS. OF SALT
LABEL, KILOGRAMS
SWITCH
METER ASSY, PADDLE
FLECK 5600 Service Manual • 19

5600 VALVE ASSEMBLIES CONTINUED
Powerheads
62089-01 .....................Pwrhd, 5600, Soft, Mtr, Srng, Encl,
Orange, 120/60, US Cord
62089-02 .....................Pwrhd, 5600, Soft, Mtr, Srng, Encl,
Sil/Blu, 24/60, XFMR120/24
62089-03 .....................Pwrhd, 5600, Soft, Mtr, Srng, Encl,
Sil/Blu, 120/60, US Cord
62089-04 .....................Pwrhd, 5600, Soft, Mtr, Srng, Encl,
Sil/Blu, 24/60, No Cord
62089-05 .....................Pwrhd, 5600, Soft, Mtr, Srng, "L",
Orange, 120/60, US Cord
62089-06 .....................Pwrhd, 5600, Soft, Mtr, Srng, "L",
Sil/Blk, 120/60, US Cord
62089-07 .....................Pwrhd, 5600, Soft, Mtr, Srng, "L",
Sil/Blk, 24/60, No Cord
62089-08 .....................Pwrhd, 5600, Soft, Mtr, Xrng, "L",
Sil/Blu, 120/60, US Cord
62089-09 .....................Pwrhd, 5600, Soft, Mtr, Srng, "L",
Sil/Blu, 120/60, US Cord
62089-10 .....................Pwrhd, 5600, Soft, Mtr, Srng, "L",
Sil/Blu, 24/60, No Cord
62089-11 .....................Pwrhd, 5600, Soft, Mtr, Srng, "L",
Sil/Blu, XFMR120/24, No Cord
62090-01 .....................Pwrhd, 5600, Soft, Clk, 12D, Encl, Sil/Blu,
120/60, US Cord
62090-02 .....................Pwrhd, 5600, Soft, Clk, 12D, Encl, Sil/Blu,
24/60, No Cord
62090-03 .....................Pwrhd, 5600, Soft, Clk, 12D, Encl, Tan,
120/60, US Cord
62090-04 .....................Pwrhd, 4650/5600, Soft, Clk, 12D, "L",
Sil/Blk, 120/60, US Cord
62090-05 .....................Pwrhd, 4650/5600, Soft, Clk, 12D, "L",
Sil/Blk, 24/60, No Cord
62091-01 .....................Pwrhd, 5600, Filt, Clk, 12D, Encl, Sil/Blu,
120/60, US Cord
62091-02 .....................Pwrhd, 5600, Filt, Clk, 12D, "L", Sil/Blk,
120/60, US Cord
62091-03 .....................Pwrhd, 5600, Filt, Clk, 35D, "L", Sil/Blk,
120/60, US Cord
62091-04 .....................Pwrhd, 5600, Filt, Clk, 35D, "L", Sil/Blk,
24/60, No Cord
62091-05 .....................Pwrhd, 5600, Filt, Clk, 35D, "L", Sil/Blk,
24/60, XFMR120/24
Program Wheels
60405-10 .....................Program Wheel, w/3/4" Standard Label
(0-2,100 Gallons)
60405-11 .....................Program Wheel, Extended Metric
(0 - 8 M3)
60405-15 .....................Program Wheel, w/3/4" Standard Label
w/People Label
60405-20 .....................Program Wheel, w/3/4"Extended Label
(0-10, 500 Gallons)
60405-21 .....................Program Wheel, Extended Metric
(0 - 40 M3)
POWERHEAD PROGRAM WHEEL
20 • FLECK 5600 Service Manual