Pepperl+Fuchs R1000 Series User manual

Distance Sensors
R1000
Manual

With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical ndustry, published
by the Central Association of the Electrical ndustry (Zentralverband Elektrotechnik und Elek-
troindustrie (ZVE ) e.V.) in its most recent version as well as the supplementary clause:
"Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [e-mail]
North American Headquarters
Pepperl+Fuchs nc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [e-mail]
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [e-mail]
https://www.pepperl-fuchs.com

Distance Sensors
Contents
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1 Introduction................................................................................................................ 5
1.1 Content o this Document............................................................................. 5
1.2 Target Group, Personnel ............................................................................... 5
1.3 Symbols Used ................................................................................................ 5
2 Declaration o Con ormity......................................................................................... 7
3 Sa ety .......................................................................................................................... 8
3.1 Sa ety Notices ................................................................................................ 8
4 Product Description .................................................................................................. 9
4.1 R1000 Distance Sensors............................................................................... 9
4.2 Function Principle.......................................................................................... 9
4.3 Indicators and Operating Elements........................................................... 10
4.4 Inter aces and Connections ....................................................................... 10
4.5 Scope o Delivery......................................................................................... 11
4.6 Accessories.................................................................................................. 11
5 Installation................................................................................................................ 12
5.1 Storage and Transport................................................................................ 12
5.2 Unpacking .................................................................................................... 12
5.3 Mounting....................................................................................................... 12
5.4 Re lector Selection ...................................................................................... 16
5.5 Re lector Arrangement ................................................................................ 16
5.6 Device Connection....................................................................................... 17
5.7 Grounding/Shielding ................................................................................... 17
5.8 Notes or Parallel Operation o R1000 Series Devices
and Optical Data Couplers.......................................................................... 18
6 Commissioning........................................................................................................ 19
6.1 Display .......................................................................................................... 19
6.1.1 Operating ndicator........................................................................................................... 19
6.1.2 Display Timeout................................................................................................................ 20

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Contents
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7 Settings.....................................................................................................................21
7.1 Operation ......................................................................................................21
7.2 Menu Structure.............................................................................................22
7.3 Description o Menu Items..........................................................................23
7.3.1 Measurement Menu tem .................................................................................................. 23
7.3.2 Menu tem Display ............................................................................................................ 24
7.3.3 Serial Menu tem ............................................................................................................... 25
7.3.4 Miscellaneous Menu tem ................................................................................................. 25
8 Troubleshooting .......................................................................................................26
8.1 Error Message ..............................................................................................26
8.2 Warning Message.........................................................................................27
9 Appendix...................................................................................................................28
9.1 Description o Inter aces.............................................................................28
9.1.1 General ............................................................................................................................. 28
9.1.2 SS .................................................................................................................................... 28

Distance Sensors
ntroduction
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1 Introduction
1.1 Content o this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation comprises the following parts:
•This document
•Datasheet
n addition, the documentation may comprise the following parts, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•nstruction manual
•Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, com-
missioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. t is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Note
For full information on the product, refer to the further documentation on the nternet at
www.pepperl-fuchs.com.

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Distance Sensors
ntroduction
In ormative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.

Distance Sensors
Declaration of Conformity
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2 Declaration o Con ormity
This product was developed and manufactured in line with the applicable European standards
and directives.
The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified
quality assurance system that conforms to SO 9001.
Note
A declaration of conformity can be requested from the manufacturer.
ISO9001

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Distance Sensors
Safety
3 Sa ety
3.1 Sa ety Notices
Read the following information carefully and follow this information when working with the
device. Failure to observe the safety notices and warning messages in this documentation can
lead to malfunctions and hazardous operating scenarios during operation.
This can result in serious personal injury or death.
Target Group, Personnel
The personnel must be appropriately trained and qualified in order to carry out mounting,
installation, commissioning, operation, maintenance, and dismounting of the device. The
trained and qualified personnel must have read and understood the instruction manual.
Prior to using the product make yourself familiar with it. Read the instruction manual carefully.
Re erence to Further Documentation
Observe laws, standards, and directives applicable to the intended use and the operating loca-
tion.
Intended Use
The device is only approved for appropriate and intended use. gnoring these instructions will
void any warranty and absolve the manufacturer from any liability.
Operation, Maintenance, Repair
Do not remove the nameplate.
Do not remove the warning markings.
Do not repair, modify, or manipulate the device.
f there is a defect, always send back the device to Pepperl+Fuchs.
f there is a defect, always replace the device with an original device.
Only use accessories specified by the manufacturer.
When using the device, observe the safety guidelines applicable to the applications.
Supply the device with a power supply that meets the requirements for safety extra-low voltage
(SELV) or protective extra-low voltage (PELV).
Do not point the device directly at the sun.
Delivery, Transport, Disposal
Keep the original packaging. Always store and transport the device in the original packaging.
The device, built-in components, packaging, and any batteries contained within must be dis-
posed in compliance with the applicable laws and guidelines of the respective country.

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Product Description
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4 Product Description
4.1 R1000 Distance Sensors
The exact positioning of stock feeders, moving carriages, cranes, and handling machines, as
well as the performance of length measurements in the woodworking industry, for concrete
saws, and in elevator construction, requires distance sensors that are capable of returning
measured values at a high measurement rate over large distances with millimeter precision.
Distance sensors are used wherever straight-line distances need to be determined precisely
and reliably.
Optoelectronic distance sensors are almost wear-free and are easy to install.
Additional benefits offered by these devices are short assembly and commissioning times and
the high degree of reliability of a photoelectric measuring system, as well as ease of replace-
ment.
The available interface is:
•SS (Synchronous Serial nterface)
The photoelectric sensors of the R1000 series meet the safety requirements of laser class 1
(EN 60825). The low amount of laser light emitted ensures that operating personnel are not
injured or harmed.
4.2 Function Principle
The devices work according to the principle of pulse ranging technology (PRT). The device
measures the time between sending a light pulse and receiving the reflected pulse. Due to the
constancy of the speed of light, this time is a measurement of distance.
The light source and light receiver are located in the device. A reflector is required for measur-
ing the distance, and must be installed opposite the device. By virtue of its technical features,
Pulse Ranging Technology (PRT) is particularly well-suited for high-precision distance mea-
surement over large distances compared to other methods of distance measurement.
n comparison to other distance measurement processes, time-of-flight measurement is largely
independent of the measuring environment, and can therefore be used to a high degree of
accuracy in harsh everyday industrial conditions.
Note
In luence o Ambient Conditions
The speed of light depends on the air temperature and barometric pressure.
The influence of the air temperature amounts to 1 ppm/K.
The influence of barometric pressure amounts to -0.3 ppm/hPa.
The user must take these factors into consideration when measuring long distances.

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Distance Sensors
Product Description
4.3 Indicators and Operating Elements
Figure 4.1 ndicators
Signal indicators at the bottom of the housing do not have a function.
Figure 4.2 Display and arrow keys
4.4 Inter aces and Connections
The following connections are found on all devices:
Power Supply
There is a 4-pin M12 plug on the rear of the housing for connecting the power supply. The fol-
lowing diagram shows the pinout:
Figure 4.3 Power supply connection assignment
Designation Color Description
Power Green Lights up when supplied with operating voltage
Error Red Lights up when there is an error; flashes in the event
of a warning
Target Yellow Lights up when the sensor detects a reflector
Bus Green Signals interface activities
Q1 (No function)
Q2 (No function)
1
3
4
2

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Product Description
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Inter aces:
Different connection types can be found on the back of the housing depending on what inter-
face is used. The following diagrams show the pin assignments:
Connection inter ace: SSI (Synchronous Serial Inter ace)
Figure 4.4 Connection Assignment SS
The connector housing is located on the shield.
4.5 Scope o Delivery
The scope of delivery includes:
•R1000
•Safety information and laser label
•Grounding set
4.6 Accessories
You will find accessories online at www.pepperl- uchs.com on the product page for the rele-
vant device or on the relevant datasheet.
124 V power supply
2Do not connect
30 V (GND)
4Do not connect
1D+
2D-
3CLK+
4CLK-
5n.c.
15
3
4
2

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Distance Sensors
nstallation
5 Installation
5.1 Storage and Transport
Pack the device for storage and transport in a way that protects it against impact.
Protect the device against moisture.
Always store and transport the device in the original packaging.
Also take note of the permitted ambient conditions.
5.2 Unpacking
Check the product for damage while unpacking. f the product should be damaged, inform the
post office or parcel service and notify the supplier.
Retain the original packaging in case the device must be stored or shipped again at a later
date.
Should you have any questions, please contact Pepperl+Fuchs.
5.3 Mounting
Mounting Aid
The mounting aid OMH-R1000-02 enables fine adjustment. To align the laser beam of the
device on the reflector as centrally as possible, the device can be adjusted by ±2.5° along the
Y-axis or Z-axis using the bracket. The maximum adjustment is ±90°.
Note
n all cases, avoid subjecting the device to condensation, as this could have an effect on
internal parts and cause damage.
Caution!
Risk of damage due to improper operation.
mproper operation can result in damage to the device.
•Do not point the sensor into the sun.
•Protect the sensor against direct and prolonged sunlight.
•Prevent condensation from forming by ensuring that the sensor is not subjected to any
major temperature fluctuations.
•Do not subject the sensor to any influences caused by aggressive chemicals.
n particular, avoid agents that contain hydrocarbons, such as mineral spirits, alcohol, or
solvents.
•Keep the glass on the device and the reflector clean.
Use soft cloths. f necessary, clean the glass with water and a small amount of washing-up
liquid.
Note
Use M6 mounting screws with 8 mm thread length.

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nstallation
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Mounting the Bracket on the Wall
Figure 5.1
1. Position the bracket in the desired measurement direction.
2. Position the intersection of the Y-axis and Z-axis at the level of the reflector.
3. To install the bracket, use the holes (2) in the corners of the base plate (1). Secure the bracket
with four M5 mounting screws and four washers.
1Base plate
2Hole Ø 5.3 mm
3Slot
3
2
1
3
Z
Y
Note
To precisely adjust the device horizontally or vertically, align the bracket to the
optimal vertical position.
Note
In luencing o the Measurement Result
A loose bracket can affect the measurement result.
Check that the bracket is firmly seated.

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nstallation
Mounting the Device on the Bracket
Figure 5.2
1. Remove the device from the packaging.
2. Screw the M6 mounting screws into the M6 threaded side holes together with the washers so
that the clearance between the washer and the device wall is approximately 3 mm. The
mounting screws are included in the scope of delivery.
3. Hang the device in the slot holes of the bracket and tighten the M6 mounting screws to secure
the device to the bracket.
The maximum tightening torque of the mounting screws must not exceed 3.6 Nm.
1Z-axis locking screw
2Y-axis locking screw
3M6 mounting screw with washer
3
2
1
3
Z
Y

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nstallation
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Adjusting the Device
Figure 5.3
1. Switch on the device so that the laser beam is visible on the reflector.
2. First place the reflector at a close distance (e.g., 5 m).
Note
Before adjusting the device, make sure that all locking screws on the bracket
have been loosened.
1Y-axis adjusting screw
2Z-axis adjusting screw
3Y-axis locking screw
4Z-axis locking screw
4
2
1
3
Z
Y
Tip
To make the laser beam easier to see, we recommend that you position the
reflector by eye in the vicinity of the device.

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nstallation
3. Align the laser beam as centrally as possible by turning the tilt adjustment screw with a
hexagon socket wrench. First set the Y axis and then the Z axis.
•Y-axis:
To move the laser beam to the left on the reflector, turn the adjusting screw clockwise.
To move the laser beam to the right on the reflector, turn the adjusting screw counterclock-
wise.
•Z-axis:
To move the laser beam down on the reflector, turn the adjusting screw clockwise.
To move the laser beam up on the reflector, turn the adjusting screw counterclockwise.
4. Gradually increase the distance of the reflector and repeat the last step.
5. To prevent accidental movement of the device during operation, tighten the two M5 locking
screws on the Y-axis and the two M5 locking screws on the Z-axis.
The tightening torque for the locking screws must not exceed 4.4 Nm.
5.4 Re lector Selection
5.5 Re lector Arrangement
Figure 5.4 Reflector size
Re lector 250 mm x
250 mm
Re lector 500 mm x
500 mm
Re lector 1000 mm x
1000 mm
OMR50M-R1000 Yes Yes Yes
OMR150M-R1000 No Yes Yes
Table 5.1 Reflector Selection
Beam divergence
Beam diameter: appr. 25 cm appr. 50 cm appr. 75 cm
0100 m 150 m
50 m
R1000

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Figure 5.5 Mounting of the reflector
5.6 Device Connection
SSI
5.7 Grounding/Shielding
The grounding can be mounted using the thread on the bottom of the device. The mounting
threads are at the same potential as the thread on the bottom of the housing.
Accessories for connecting the grounding are included in the scope of delivery.
•6.3 mm cable lug
•Cable eye for connecting loose cable (can be used as an alternative to a cable lug)
•M4 mounting screw with hexagon socket, 10 mm thread length
•Lock washer
The device has mounting holes on the side and an M4 hole on the underside. The functional
ground can be connected to the M4 hole.
These holes are connected to an internal metal frame and the "0 V" connection pin via overvolt-
age protection elements.
f interfaces are used that require shielding (e.g., SS ), place the shield on both sides and con-
nect the functional ground to the PE. The shielding of the interface connection has an internal
electrical connection to the metal frame and therefore to the functional ground.
Reflector
Reflector arrangement
2° ± 0.5°
R1000
Note
Terminator
f there is no terminator connected on the interface card, you must connect a 100  terminator
(0.25 W) between Data+ and Data- on the control computer. A double-sided screen mounting
is recommended.
Note
The overvoltage protection elements limit the maximum voltage between "0 V" and functional
ground to 50 V. A 500 V insulation test cannot therefore be performed.

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nstallation
5.8 Notes or Parallel Operation o R1000 Series Devices and Optical
Data Couplers
f R1000 series devices and optical data couplers are operated in parallel, observe the follow-
ing:
Arranging the devices
Figure 5.6
When commissioning, make sure that the optical data couplers are correctly aligned with each
other first before the R1000 is put into operation.
R1000
LS682 LS682
Reflectors
F1 - IRF2 - red

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Commissioning
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6 Commissioning
Commissioning the Device
1. Connect the distance measurement device to the power supply.
The device starts an initialization phase for a maximum of 5 seconds.
2. f the device was not aligned correctly, refer to the messages on the display.
3. f the device was aligned correctly with the reflector and valid measurements are obtained, the
red error LED (ERR) goes out and the yellow target LED (TGT) lights up.
The device is ready for operation.
The device provides valid measured values.
4. Allow a warm-up phase of 10 minutes for the distance measurement device.
The distance sensor achieves the specified measurement accuracy after 6 minutes.
6.1 Display
6.1.1 Operating Indicator
During normal operation (menu not active), an operating indicator provides information about
the state of the device.
n addition to the currently measured distance, the display shows important configurable set-
tings of the device.
Figure 6.1 Example display
2.365 m
25 ms 0
FWD
Display off
SSI: Binary
Menu
Measurement Delay Counting Direction O set Communication Inter ace
25 ms ▶FWD Forward ▶0◀ No offset <blank> SS deactivated
◀REV Reverse ▶+◀ Positive offset SSI:
Binary
SS with binary coding
▶-◀ Negative offset SS : Gray SS with gray coding
Table 6.1 Description of the display contents
bold = example

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Commissioning
6.1.2 Display Timeout
The display switches off after a configurable time.
Activating the Display
To activate the display, press any key.
Deactivating the Display
To explicitly deactivate the display, press the key.