Pepperl+Fuchs PMI15V-F166 IO Series User manual

PMI15V-F166-...-IO-... Series
Parameterizing
Inductive Position
Measurement Systems
with IO-Link Interface
Manual

With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, published
by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elek-
troindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause:
"Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [e-mail]
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected]
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected]l-fuchs.com
https://www.pepperl-fuchs.com

PMI15V-F166-...-IO-... Series
Contents
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1 Introduction................................................................................................................ 5
1.1 Content of this Document............................................................................. 5
1.2 Target Group, Personnel ............................................................................... 5
1.3 Symbols Used ................................................................................................ 5
1.4 Intended Use .................................................................................................. 6
1.5 General Safety Instructions .......................................................................... 6
2 Product Description .................................................................................................. 8
2.1 Use and Application ...................................................................................... 8
2.2 Accessories.................................................................................................... 9
2.2.1 Damping Element ............................................................................................................... 9
2.2.2 Parameterization Aids....................................................................................................... 10
2.2.3 M12 Connection Cable ..................................................................................................... 11
3 Installation................................................................................................................ 12
3.1 Safety Information ....................................................................................... 12
3.2 Definition of the Measuring Range / Position ........................................... 12
3.3 Preparation................................................................................................... 13
3.4 Mounting....................................................................................................... 13
3.5 Connection ................................................................................................... 14
4 Cybersecurity and Decommissioning Information .............................................. 15
5 Commissioning........................................................................................................ 16
5.1 Commissioning with IO-Link on a Control Panel
(Online Parameterization) ........................................................................... 16
5.2 Commissioning with IO-Link via FDT Framework Program
(Offline Parameterization)........................................................................... 16
6 Process Data Structure........................................................................................... 18
6.1 MDC—Measurement Value ......................................................................... 18
6.2 MDC—Scale.................................................................................................. 18
6.3 DSC—Signal Quality Indicator ................................................................... 18
6.4 SSC.1—Switching Signal ............................................................................ 18
6.5 SSC.2—Switching Signal ............................................................................ 19

PMI15V-F166-...-IO-... Series
Contents
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7 IO-Link Parameterization.........................................................................................20
7.1 SSC.1 Param: SP1 ........................................................................................20
7.2 SSC.1 Param: SP2 ........................................................................................20
7.3 SSC.1 Config: Logic .....................................................................................20
7.4 SSC.1 Config: Mode .....................................................................................21
7.5 SSC.1 Config: Hyst.......................................................................................22
7.6 SSC.1 Config Ext: SP Offset ........................................................................23
7.7 SSC.1 Config Ext: Substitute Behavior ......................................................23
7.8 SSC.1 Config Ext: Pulse Extension ............................................................24
8 Switching Signal Characteristics ...........................................................................25
8.1 Window Mode with SP1 and SP2................................................................25
8.2 Centered Window Mode with SP1 and Offset ...........................................26
8.3 Hysteresis with SP1 and SP2......................................................................26
9 Maintenance and Repair .........................................................................................28
9.1 Maintenance .................................................................................................28
9.2 Resetting the Output Functions to the Factory Default............................28
10 Troubleshooting .......................................................................................................29
10.1 What to Do in Case of a Fault......................................................................29

PMI15V-F166-...-IO-... Series
Introduction
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1 Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation comprises the following parts:
•This document
•Datasheet
In addition, the documentation may comprise the following parts, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Instruction manual
•Functional safety manual
•Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, com-
missioning, operation, maintenance, and dismounting of the product.The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note
For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.
Note
For specific device information such as the year of construction, scan the QR code
on the device. As an alternative, enter the serial number in the serial number search
at www.pepperl-fuchs.com.

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PMI15V-F166-...-IO-... Series
Introduction
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions.It is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions.You are prompted to perform an action or
a sequence of actions.
1.4 Intended Use
The PMI15V-F166-...-IO-... Inductive position measurement system with IO-Link is optimized
for highly accurate, continuous position detection. Based on the precise evaluation of multiple
coil systems, the device combines proven inductive sensor technology with innovative micro-
controller technology.
The compact design of the F166 enables noncontact and wear-free position detection tasks to
a measuring length of 15 mm, even in confined installation locations.
Typical applications include positioning tasks in clamping systems. Read through this manual
carefully. Familiarize yourself with the device before installing, mounting, or operating it.
Always operate the device as described in these instructions to ensure that the device and con-
nected systems function correctly. The protection of operating personnel and the plant is guar-
anteed only if the device is operated in accordance with its intended use.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.

PMI15V-F166-...-IO-... Series
Introduction
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1.5 General Safety Instructions
Responsibility for planning, assembly, commissioning, operation, maintenance,
and dismounting lies with the plant operator.
Installation and commissioning of all devices may be performed only by trained and qualified
personnel.
It is dangerous for the user to make changes and/or repairs. Additionally, doing so voids the
warranty and excludes the manufacturer from any liability. In the event of any serious errors,
stop using the device. Secure the device against unintended operation. To have the device
repaired, return it to your local Pepperl+Fuchs representative or your sales center.
Note
Disposal
Electronic waste is dangerous.When disposing of the equipment, observe the current statutory
requirements in the relevant country of use and local regulations.

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PMI15V-F166-...-IO-... Series
Product Description
2 Product Description
2.1 Use and Application
The PMI15V-F166-...-IO-... inductive position measurement system with IO-Link is optimized
for highly accurate, continuous position detection. Based on the precise evaluation of several
coil systems, the device combines proven inductive sensor technology with innovative micro-
controller technology.
The compact and rugged design of the F166 enables noncontact and wear-free position detec-
tion tasks to a measuring length of 15 mm. This includes installation locations where space is
limited.
With its integrated temperature compensation feature, the inductive position measurement sys-
tem is ideal for use in harsh environments and for critical positioning tasks.
Due to the inductive sensing principle, ferrites or magnets are not necessary as a counterpart.
The detection of the position takes place through the detection of a damping element mounted
on a monitoring object. For precise detection, the damping element must keep to specified
measurements (see chapter 2.2.1). A typical area of application for the PMI15V-F166-...-IO-...
is monitoring spindles in clamping systems.
The advantages of the PMI15V-F166-...-IO-... inductive position measurement system are:
•High resolution and accuracy
•End-to-end communication between the control panel and field level via IO-Link
•Noncontact operation
•Higher immunity due to inductive sensing principle
The PMI15V-F166-...-IO-... inductive position measurement system is designed for connection
to IO-Link and represents the measured position value and virtual switch points in the process
data.
The PMI15V-F166-...-IO-... product group does not support SIO mode. SIO mode (standard IO
mode) can be used to perform conventional signal transmission (i.e., on/off signal) between the
device and the higher-level control panel.
What Is IO-Link?
IO-Link enables seamless communication and digital data transfer from the control panel level
down to the sensor level. The intelligent sensors can be used to their full potential with IO-Link,
paving the way for Industry 4.0 in automation technology. The internationally standardized
interface provides impressive efficiency and sustainable cost reduction from plant design and
installation right through operation and servicing.
Standardized device description files ("IODDs") and parameterization via software tools ensure
convenient configuration and integration of IO-Link sensors. Intelligent, transparent parameter
management increases application flexibility and minimizes downtimes. Parameters can be
customized quickly and easily, even for complex production and batch changes.Transparency
right through to the sensor gives users access to a comprehensive range of parameterization
options and device diagnostics functions, allowing them to perform predictive servicing.
The technology offers particular benefits during service activities (troubleshooting, servicing,
and device exchange), during commissioning (cloning, identification, configuration, and local-
ization), and during operation (job changeover, continuous parameter monitoring, and online
diagnostics).
Device Description File (IODD)
The device parameters are different for each device. A standardized description of these
parameters can be found in the IO Device Description file (IODD). IODDs can be integrated
into a control environment to allow IO-Link devices to be used for IO-Link operation. Both
parameterization and process data exchange can be performed with a PLC. The IODD can
also be imported into a range of engineering tools from various system providers for parameter-
ization and diagnostics, provided these tools support IODD.

PMI15V-F166-...-IO-... Series
Product Description
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Offline parameterization
With offline parameterization, IO-Link devices are already configured before installation. To do
this, use the Pepperl+Fuchs IO-Link USB master.
We recommend using the "PACTware" software as the FDT frame application and user inter-
face.
The software components required in each case are summarized in the latest version of the
"IO-Link Offline Parameterization Tool" software package. The software package and the docu-
mentation on its installation and use can be found online at www.pepperl-fuchs.com.
If you use the "IO-Link Offline Parameterization Tool" software package, have active internet
access, and have connected your device via the Pepperl+Fuchs IO-Link USB master, you can
integrate the IODD directly into the IO-Link Offline Parameterization Tool via the "IODD DTM
Configurator."
The device description file (IODD) required for integration in an IO-Link system and for the
parameterization and diagnosis is available online.Visit www.pepperl-fuchs.com and navigate
to the relevant product page for the PMI15V-F166-...-IO-...
Online Parameterization
When commissioning machines and plants, master and IO-Link devices must be integrated
into the appropriate control environment. Depending on the components used, different soft-
ware is required.
The devices can be configured and parameterized using an IO-Link configuration tool. During
operation, you can check the parameters for the IO-Link devices, read, and monitor status data
and diagnostic data. IO-Link data is integrated into an application program using function
blocks.

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PMI15V-F166-...-IO-... Series
Product Description
2.2 Accessories
Various accessories are available.
2.2.1 Damping Element
We recommend using the BT-F90-W or BT-F90-G as the damping element.
Using a Different Damping Element
In principle, it is possible to use your own damping element. The damping element must have
the following properties to be able to make use of the sensor's specified accuracy:
Material: construction steel such as S235JR+AR (previously St37-2)
Dimensions (L x W x H): ≥18 mm x 8 mm x ≥4 mm
Figure 2.1
BT-F90-W Material: steel S235 (St37)
BT-F90-G Material: steel S235 (St37)
ø 4,2
28
18
27
22
108
12 ± 0.2 5
13
4
15
9
18
8 ± 0.1
M4
22 ± 0.2
ø 4.2
≥ 4
8
≥ 18